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Yamaha Fz 09 2014 Manual

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Page 151

4. Check: 
• W heel bearings 
Front 
wheel t urns roughly or is loose -t Re ­
place th e wheel bearings. 
• Oil sea l 
Damage/wear -t Rep lace. 
ASSEMBLING THE FRONT WHEEL 
1  . Ins tall: 
•  Wheel 
bearings l~tiWJ 
• Oil seals lf@j 
••••••••••••••••••\
•••••••••••••• 
a. Install the  new wheel bearing  (right side). 
£CA1RC \408 
NO TICE ~~~~~~~~~~~~~ 
Do  not  contac t the w he el bea rin g  in ne r  rac e 
1  o r ball s 2 . Contact s hou ld be made 
only wit h the  outer  race 3 . 
TIP~~~~~~~~~~~~~~-...

Page 152

d. Release the  front wheel. 
e. When  the wheel stops , put  an X2  mark 
at 
the  bottom 
of the wheel. 
f. Repeat  steps (c) thro ugh  (e) severa l times 
u n til  all the  marks  come  to rest at the same 
spot. 
g.  The  spot  whe
re all the  marks  come to rest  is 
the  front 
wheels heavy  spot X. 
••••••••••••••••••\
•••••••••••••• 
3. Adjust: 
• Fron t wheel st atic balance 
TTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT 
a. Install a ba lanc ing wei g ht 1 onto  the rim ex­
act ly 
opposi te  the  heavy...

Page 153

3.  Lub ricate: 
• Oil sea l lip s 
• 
4. Inst all: 
•Colla rs 
Recommended lubricant 
Lithium -soap-based  grease 
• Fron t wheel 
• Wheel  axle 
5. T ig hten: 
• Wheel  axle 
•  Wheel  axle 
pinch boll 
£CA1RCl401 
NOTICE 
Wheel  axle 
65 Nm (6.5 m·kgf, 47 ft· lbf) 
Wheel  axle 
pinch bolt 
23 Nm (2.3 m·kgf, 17 ft· lbf) 
~~~~~~~~~~~~~ 
Before  tighten ing the wheel  axle, push  down 
hard  on 
the handlebar  several times and 
check if the front fork rebounds smoothly. 
TIP~~~~~~~~~~~~~~ 
Check that...

Page 154

REAR WHEEL 
,.,,,..., 
REAR WHEEL 
Removing  the rear wheel 
150 Nm (15 m • kgl, 108 It · lbl) 
16 Nm (1.6 m • kgl, 12 It ·lbl) 16  Nm  (1 .6  m • kgl,  12 It · lbl) 
Orde r Job/Pa rts to remove  Qty Remarks 
Rea r br ake  calip e r Refer  to  REA R BRAKE on  page  4-32. 
1 Locknut 2  Loose n. 
2  Adjus tin g 
bolt  2 Loose n. 
3  W
hee l axl e nut 1 
4 Wash er 1 
5 Whee l axl e 1 
6 Adjusting b lo c k  (le ft) 1 
7 
Ad justing b lo c k (rig h t) 1 
8 Re ar w hee l 1 
9 Brake  caliper bracket 1 
4-14  

Page 155

REAR WHEEL 
Removing the brake disc and rear wheel sprocket 
1 
~ 80 Nm (8.0 m • kgf, 58 ft · lb!) 
I 2 
11 10 
4 
Order  Job/Parts to remove Qty Remarks 
1 Rea r brake d isc 1 
2 Bra cket 1 
3 Rear whee l spro cke t 1 
4 Co lla r 1 
5 C olla r 1 
6 Oil  seal 1 
7 Bearing 1 
8 Rear wheel drive  hub 1 
9 
Co lla r 1 
10 Rea r w heel driv e  hu b  damper 6 
11 Rear w heel 1 
4-15  

Page 156

REAR WHEEL 
Disassembling the rear wheel 
2 
Order  Job/Parts to remove  Qty Remarks 
1 Oil seal , 
2 Wh eel bearin g 1 
3 Spacer 1 
4 Wh eel bearin g 1 
4-16  

Page 157

,..,..., 
REMOVING THE REAR  WHEEL 
1. 
Stand the veh ic le on  a leve l surface. 
EWAl3 120 
AwARNING 
Securely support the vehicle so that t here is 
no danger of it falling over. 
TIP------------­
Place th e veh ic le on  a suitable stand  so that  the 
rea r wheel is eleva ted . 
2.  Remove : 
• Rear bra k e calip er  1  
ECA1ACl431 
NOTICE ----------­
D o  not depress the  brake pedal when remov­
ing the  brake caliper. 
3.  Loose n: 
• Lockn uts 1  
• 
Ad justi n g bolts 2 
4.  Remove: 
• Whee l a...

Page 158

2 
1  2  2 
EA$1AC1

Page 159

/ 
I 
2. Check: 
• Rear brake  disc 
Refe r to 
CHECKING THE  REAR  BRAKE 
DISC on page 4-38. 
3. Lubr icate: 
• Oil seal lips 
Recommended lubricant 
1--.a Lithium-soap-based grease 
4. Install: 
• Collars 
• 
Brake cal iper bracket 
•Rear wheel 
• 
Adjusting b locks 
• Wheel  axle 
• Washer 
•  Wheel  axle 
nut 
TIP--------------
• Do not install the brake caliper. 
•  Al ign 
the pro ject ion a in  the  swingarm  with  the 
slot  b of the brake caliper bracket. 
•  Install the  adjus ting block so...

Page 160

EAs,22210 
FRONT BRAKE 
Removing the front brake  pads 
I 
Order Job/Parts to remove 
1 Brake  pad clip 
2 Brake  pad pin 
3 Brake  pad spring 
4 Brake  pad 
5 Reflecto r 
6 Fro n t b rake calipe r 
7 Bleed screw 
4-20 
FRONT BRAKE 
II, 5 Nm (0.5 m. kgl, 3.6 It· lbl) 
Qty 
2 
1 
1 
2 
1 
1 
1 
7 
... J ___ --
   
[__~? 
4  3 
II, 35 Nm (3.5  m  -kgl, 2511 -lbl) 
Remarks 
The follow ing procedu re app lies to  bot h of 
the  fro nt 
b rake 
calipe rs.  
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