Yamaha Fz 09 2014 Manual

Removing the front brake master cylinder 
1.5 Nm (0.15 m. kgf, 1.1 ft ·lbf) 
1.0 Nm (0.10 m· kgf, 0 .72 ft ·lbf) 
4 
9 
30 Nm (3.0 m. kgf,  22 ft 0 lbf) 
Order 
1 
2 
3 
4 
5  6 
7 
8 
9 
1 0 
11 
Job/Parts to remove 
R ig h t rea r vie\V mirro r 
B rake Huid 
B rake  mas ter cyl in de r re servo ir cap 
B rake  mas ter 
cyl in de

r 
re servo ir dia

phr agm 
holde r 
Brake  mas te

r 
cylinde r reservo ir diap hragm 
B rake 
lever 
Front  brake lig h t sw itch lead conn ecto r 
Fr ont  brake 
lig h t...

FRONT BRAKE 
Disassembling the front brake master cylinder 
Order Job/Parts to remove Qty Remarks 
1 Brake  maste r cyl inder ktt 1 
2 B rake  maste r cyl in der b ody 1 
4-22  

Removing the front brake calipers 
·:----. 
-----
15!;] 30  Nm  (3.0  m • kgf, 22 ft • lbf) I 
Order  Job/Parts to remove Qty 
Brake fluid 
1 Brake  hose  union bolt 1 
2 B rake  hose  gaske t  1 
3 Brake  hose 2 
4 
B rake  hose  gaske t 2 
5 Reflec tor 1 
6 Front brake caliper 1 
4 -23 
FRONT BRAKE 
~ 35  Nm  (3.5 m. kgf. 25 ft 0 lbf) 
5 
6 
Remarks 
The fo llow ing procedu re a p plies to  both  of 
t h e  fro nt  brake 
calipers . 
Drain. 
Refe r to 
BLEE DIN G THE HYDRA ULIC 
BRA KE SYS TEM on page...

Disassembling the front brake calipers 
it 5 Nm (0.5 m • kgf, 3.6 ft 0 lbf) 
2 1 
mm 
6  5 
7 
e mm 
Orde
r  Job/Parts to remove 
1 Brake pad Clip 
2 B rake  pad  pin 
3 Brake  pad spring 
4 B rake  pad 
5 Brake cal ipe r piston 
6 Brake cal ipe r piston  dust seal 
7 Brake caliper piston seal 
8 Bleed screw 
mm 
6 
Q ty 
2 
1 
1 
2 
4 
4 
4 
, 
4-24 
FRONT BRAKE 
3 
6 
5 
mm 
Re marks 
The follow ing procedure app li es to  both  of 
the  front  brake 
calipers .  

,.,,,,,., 
INTRODUCTION 
EWA\4 101 
A WARNING 
Disc  brake  components rarely require disas­
semb ly. 
Therefore , always follow these pre­
ventive measures : 
• Never disassemble brake components un­
less absolutely necessary . 
• If any connection on the hydraulic brake 
system 
Is disconnected , the  entire  brake 
system 
must be disassembled , drained, 
cleaned, properly filled, and bled after reas­
semb ly. 
• 
Never  use solvents on internal brake com­
ponents . 
• Use only clean or new brake...

/ 
I 
d. Measu re the brake  disc  runou t. 
e. 
If out of spec ificatio n,  repe at the  adjustment 
s teps 
unt il the  brake  disc  runou t  is  within 
spec ificat ion . 
f. If the  brake  disc  runou t cannot  be bro ug ht 
w it h in  spec if i
cati on , rep lace the  brake  disc. 
••••••••••••••••••\
•••••••••••••• 
6. Install: 
• 
Front whee l 
Refer  to F RONT  WHEEL on page 4-8 . 
EAS?2211 
REPLA CIN G THE FRONT BRAKE PADS 
The follow ing p roc edu re app lies to  both  brake 
calipers....

c. Tigh ten  the bleed screw. 
Brake 
caliper  bleed screw 
5 Nm (0.5  m·kgf, 3.6 ft· lbf) 
d. Ins tall the  brake  pads and bra ke  pad  spring. 
TIP~~~~~~~~~~~~~~~ 
The arro w  mark a  on  the  brake  pad spring 
must  poin t in  the  directi on of disc  rotation. 
••••••••••••••••••\
•••••••••••••• 
6. Install: 
• 
Brake  pad pin 
• Brake  pad clips 
• 
Front  brake calipe r 
Front  brake caliper bolt 
35 Nm  (3.5 m ·k.gf, 25 ft·lbf) 
FRONT BRAKE 
8.  Check : 
• Br

ake 
lever operat ion 
Soft or...

••••••••••••••••••\
•••••••••••••• 
a. Sec ure  the  right  side  brake caliper pistons 
w i
th a p iece  of wo od a. 
b. B low compressed  air  into the  brake  hose joint 
ope nin g 
b to force  out  the left side  pistons 
from 
the  brake 
cal iper. 
EWA IRC1401 
AwARNING 
• Never try to pry out the brake caliper pis­
tons. 
• Do not loosen the bolts  4. 
4 
b 
c .  Remove the  brake c a li per p iston  dust sea ls 
and  brake caliper pis ton sea ls. 
d. Repeat  the previous  steps to force out the...

replace the  brake caliper piston dust seal s 
and brake caliper piston s eals . 
Specifi ed  brake fluid 
DOT4 
INSTALLING THE FRONT BRAKE CALIPER S 
The following procedure applies to both  of  the 
brake 
calipers. 
1 

. 
Install: 
• 
Front  brake caliper 1 
(tempora ril
y) 
• Brake  hose gaskets l~IS 
• Brake  hose 2 
• 
Brake  hose unio n bo lt 3 
Brake  hose uni
on bolt 
30 Nm (3.0 m -k,gf, 22 ft·lbf) 
AwARNING 
Prope r brake  hose  rou ting Is essential to In­
sure safe vehicle operation . Refer...

7. Check: 
• Brake lever operat ion 
Soft or spongy fee ling -t Bleed the  brake  sys­
tem. 
Refe r 
t o 
BLEED ING THE HYDRAULIC 
BRAKE SYSTEM  on page  3-13. 
REMOVING THE  FRONT  BRAKE MASTER 
CYLINDER 
TIP~~~~~~~~~~~~~~­
Bef ore removing  the front b rake  master cylinder , 
dra in  the  brake fluid from  the entire brake  sys­
tem. 
1.  Disconnect: 
• Brake light switch  connectors 
(from  the fron t b rake 
lig ht switc h) 
2.  Remove: 
• Brake  hose union bolt 1 
• Brake  hose gaskets 2 
• 
Brake...