Yamaha Fz 09 2014 Manual

2 
0 OA-1 
3 
2. Check: 
• Rear  brake caliper bracket  1  
Crack s/damage --+ Replace . 
Refer to REAR WHEEL on pa ge 4- 14. 
1 
0 
EA~1 
ASSEMBLING THE  REAR  BRAKE CALIPER 
EWA1AC1400 
AwARNING 
• Before Installation,  all Internal brake com­
ponents should be cleaned and lubricated 
with clean or new  brake fluid. 
• 
Never  use solvents on internal brake com­
ponents  as they will cause the brake caliper 
piston dust seal and  brake caliper piston 
seal to swell and distort. 
• Whenever  a brake...

4. Fill: 
• Brake fluid reservoir 
(with  th e  specif ied amount o f  the  spec ifi ed 
b rake 
fl uid ) 
EWA \3090 
Specified brake fluid 
DOT4 
AwARNING 
• Use only the designated brake fluid. Other 
brake fluids may cause the rubber seals to 
deteriorate, causing leakage and poor 
brake performance. 
• Refill with the same type of brake fluid that 
is already in the system. Mixing brake fluids 
may result in a harmful chemical reaction, 
leading to poor brake performance. 
• When refilling, be...

EA~130 
ASSEMBLING THE REAR  BRAKE MASTER 
CYLINDER 
EWAt 3520 
AwARNING 
• Before  installation, all internal brake com­
ponents should be cleaned and lubricated 
with clean or new brake fluid. 
• Never use solvents on Internal brake com­
ponents. 
1. Install: 
Specified brake fluid 
DOT4 
• Brake  maste r cylin der kit IH@j 
EA~1.CO 
INSTALLING THE  REAR  BRAKE MASTER 
CYLINDER 
1. Install: 
• 
Brake  hose gasket s l~IS 
•Brake hose 
• Brake  fluid  rese rvoir  hose 
• Brake  hose union bolt 
Brake...

HANDLEBAR 
EA$22&.c0 
HANDLEBAR 
Removing the handlebar 
17 Nm (1.7 m. kgf,  12 ft dbl) 3.8 Nm (0.38 m • kgf, 2 .8 ft · lbf) 
~ 26 Nm  (2.6 m. kgf, 19 ft dbl) 
9 
11 Nm (1.1 m . kgf, 8.0 ft dbl) 
l~l 2.0 Nm (0.20 m • kgf,  1 .4 ft • lbf) I 
l\l 10 Nm (1.0 m • kgf, 7 .2 ft ·lb!) I 
22 Nm  (2.2 m. kgf,  16 ft · lbf) 
17 Nm  (1.7 m. kgf,  12 ft ·lbf) 
4 16 1 
40 Nm (4.0 m • kgf, 29 ft • lbf) 
Order Job/Parts to remove Qty Remarks 
Me te r  br
acke t  Refer 
to  G ENE RAL CHASS IS• on  page 
4-1. 
1 Rearview...

EA$22&e0 
REMOVING THE HANDLEBAR 
1. 
Stand the vehi c le on  a leve l surface. 
EWAt3 120 
AwARNING 
Securely support the vehicle so that there is 
no danger of it falling over. 
2.  Remove: 
• Hand lebar grip 1 
TIP~~~~~~~~~~~~~~­
Blow compressed  air between  the left handlebar 
and  the handlebar grip, and gradually push  the 
grip  off the 
hand lebar. 
1 
3.  Remove: 
• Thrott le  cab le housings 1 
•  Thro ttle 
grip 2 
TIP~~~~~~~~~~~~~~~ 
While remov in g  the throttle  cable housing, p ull 
bac...

4. Install: 
Lower handlebar holder nut 
40 Nm (4.0 m-kgf, 29 ft·lbf) 
•  T hro ttle 
grip 1 
•  Thrott le  cab l
es 
• Thrott le  cab le hous ings 2 
• G rip 
end 
Grip  end 
26  Nm  (2.6 
m·kgf, 19 ft·lbf) 
TIP~~~~~~~~~~~~~~~ 
•  Align the pro ject ion  a on  the thrott le  cable 
ho using  wit h the ho le  b in the ha ndleba r. 
•There  should be 1- 3 mm (0.04-0.12 in)  of 
cleara nce c between  the throttle grip  and  the 
grip end. 
c 
~ 
5. Install: 
• 
R ight handlebar swi tch 
Right 
handlebar...

9. Install: 
• 
Le ft hand leba r sw itch 
Left 
handlebar switch screw 
2. 0 Nm (0 .2 0 m·kgf , 1.4 ft-lbf ) 
TIP~~~~~~~~~~~~~~­
Align the projec tion a on the left handlebar 
sw itch with the ho le b in  the hand leba r. 
1 O.Adjust: 
•  Throttle grip  free play 
Refer  to CHECKI NG THE  THROTTLE 
GRIP on  page  3-28. 
11.Adjust: 
Throttle grip free play 
3.0-5. 0 mm (0.12-0. 20 in) 
•  C lut ch  leve r free pla y 
Refe r 

t o 
ADJ USTING THE CLU TCH LEVE R 
F R
EE PLAY  on  pa ge  3-11. 
Clutch...

EA$2a950 
FRONT FORK 
Removing  the front fork legs 
23 Nm  (2.3  m. kgf, 1 7 ft 0 lbf) 
10 
Nm  (1.0 m. kgf,  7.2 ft· lbf) 
Order Job/Parts to remove 
Fr on t 
w heel 
1 Front  fender 
2 Uppe r bracke t pin ch bolt 
3 Cap  bolt 
4 Lowe r bracket  pinc h bolt 
5 F ron t fo rk leg 
4-48 
Q ty 
1 
1 
1 
2 
1 
FRONT  FORK 
23 Nm (2 .3 m . kgf, 17 ft 0 lbf) 
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R emarks 
The fo llowing procedu...

FRONT FORK 
Disassembling the left front fork leg 
II, 23 Nm (2.3 m. kgf,  17 ft· lbf) 
It 15  Nm  (1. 5  m • kgf, 11 ft • lbf) 
0 
0 
i--17 
i---- 9 
i--16 
L. 
• 
Order  Job/Parts to remove Qty Remarks 
1 
Cap  bolt 1 
2 0-rin g 1 
3 Was her 1 
4 Space r 1 
5 Fork spring 1 
6 Locknut 1 
7 Ou st  seal 1 
8 Oi l seal clip 1 
9 Ou ter tube 1 
10 Oi l sea l 1 
11 Was her 1 
12 O ute r tube  bushi ng 1 
13 In ne r tu be  bu shi ng 1 
14 Dam pe r rod asse mbly  boll 1 
15 Copper was her 1 
16 Dam pe r rod...

FRONT FORK 
Disassembling the right front fork leg 
14-123 Nm  (2.3  m. kgf, 17 ft· lbf) I 
~8-r14 
1 LS I>< I 15 Nm (1.5 m • kgf, 11 ft · l b f) 
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