Yamaha Fz 09 2014 Manual

ENGINE REMOVAL 
Disconnecting the leads and hoses 
3 4 
~ 12 Nm (1.2  m • kgf.  8.7 ft 0 lbf) 
7  6 
--10 • 
• 
2 
7 Nm (0.7  m • kgf, 5.1 ft -lbl) 
Order Job/Parts to remove Qty Remarks 
Rider  seat  Refe
r to  GE NERAL  CHASS IS  on page 
4· 1. 
Ai r 
sc oop/Fuel tank cove r/Rear side  cove r (left) Refer  to  G ENE RAL  CHASS IS  on page 
4· 1. 
F uel tan k Refer  to  FUEL  TANK o n  page 7·1. 
Air filt er c ase  Refer 
to  GENERA L CHASSIS  on page 
4·1. 
Thrott le bod ies  Refer to THROTTLE BODIE S...

ENGINE REMOVAL 
Disconnecting the leads and hoses 
~ 12 Nm (1.2 m • kgf. 8.7 ft 0 lbl) 
9  8 
--10 
7 Nm (0.7 m • kgf, 5.1 ft - lbl) 
Order  Job/Parts to remove Qty Remarks 
8 Gear posit ion  senso r coup ler 2  Disconne ct. 
9 Cranks hatt  posi tion sensor couple r 1 Disconnect. 
10 Sta to r coi l co upl er 1 Disco nnect. 
5-5  

ENGINE REMOVAL 
Removing the engine 
~ 7 Nm (0.7 m • kgf,  5.1 ft · lbf) 
~ 45  Nm  (4.5 m. kgf, 33 ft· lbf) 
3 
8 
.. . -----@ -aui;:.il( ...... 
3 
45  Nm  (4.5 m · kgf, 33 ft· lbf) 
1.2  m . kgf,  8.7 ft · lbf) 
7  Nm (0.7 m. kgf,  5.1 ft· lbf) 
Order  Job/Parts to remove Qty Remarks 
1 Eng ine  mount in g  bo tt  (ri gh t fr o nt  upper  side) 1 
2 Ad apt er bolt (ri ght) 1 
3 
Engi ne  moun ting bolt (right fr o nt low er 
side)/e ng ine 

mo un ti
ng b o tt (le ft fr on t lower 
side)/en gine  moun...

EA$1AC 1501 
REMOVING THE ENGINE 
1. Loosen: 
• Engine  mounting  adjust bo lt (front) 
TIP~~~~~~~~~~~~~~~ 
Loosen  the engine  moun ti ng  adjust bolt w ith  the 
p ivo t shaft  wrench 
1. 
Pivot  shaft wrench 
90890-01485 
Frame  mount insert wrench 
YM-01485 
2. Loosen: 
• Engine mounting  adjust bo lts (rear) 
TIP~~~~~~~~~~~~~~~ 
Loosen  the engine  mounting  adjust bolts wi th 
the  pivot  sha ft  w renc h 
1 and  pivot  shaft  wrench 
adap ter 
2. 
Pivot  shaft wrench 
90890-01518 
Frame  spanner...

TIP~~~~~~~~~~~~~~-
• Tig hte n  the eng in e  mo unt in g  ad ju st b o lts to 
spe
cif ic at ion  with  th e pivot shaft  wrench and 
p ivo t sha ft w rench  ad ap t
er. 
• Ma ke sure  that  the fla nge on  the  eng in e 
mounting  adjust 
bolt contac ts  the eng ine. 
8. Install: 
Engine mounting adjust bolt 
(rear ) 
7  Nm 
(0.

7 m·kgf , 
5.1 ft·lbf) 
Pivot  shaft wrench 
90890-01518 
Frame  spanner  socket 
YM-01518 
Pivot shaft wrench  adapter 
90890-01476 
• Ad apter  bolt 
(right) 9 
(tem po ra...

CAMSHAFTS 
EA$2:)1$) 
CAMSHAFTS 
Removing the cylinder head cover 
~ 10 Nm (1.0 m • kgf, 7.2 ft ·lbf) 
1 
4 
13 Nm (1.3 m • kgf, 9.4  ft • lbf) 
Order Job/Parts to remove Q ty Remarks 
Ride r sea t  Refer 
to  G ENE RAL CHASS IS • on page 
4-1. 
A
ir scoop/Fuel tank  cove r  Refer 
to  GE NERAL CHASS IS  on pa ge 
4· 1. 
F u el tank Refe r  to  FUEL  TANK · on  page 7·1. 
Air filt er case Reie r to  GE NERAL CHASSIS • on page 
4 -1 . 
Radi ator  Refer to 
 RA DIATOR on  page 6-1 . 
Ai r cu t-
off va lve...

Removing the camshafts 
II, 7 Nm (0.7 m. k gf, 5.1 ft ·lbf) 
1 O Nm (1.0 m · kgf, 7.2 ft • lbf) 
d 
,,..........,,
,(;] 
II, 12  Nm  (1.2 m. kgf,  8.7 ft -lbf) 
10 Nm (1.0 m . kgf, 7.2 ft -lbf) 
Order  Job/Parts to remove 
I 
13 
Crankshaft end cove r/Timing mark  accessing 
bolt 
1 T im in g chain cover 
2 T iming chain cover gas k et 
3 T iming c hain  te nsio n er 
4 
T im in g chain  t en sio ner  gasket 
5 Int ake camshaft cap 
6 Exh au st  camsh aft  cap 
7 Cams haft  cap 
8 Intak e camshaft 
9 Exh...

EA$2:)810 
REMOVING TH E CAMS HAFTS 
1.  Remove: 
• Tim in g  ma rk access ing 

bolt  1  
• 
Cran kshaft  end cover 2 
2. Align: 
• 
Mark  a  on th e  ge ner ator  rotor 
-.J 
(with  the generato r rotor  cover  mark b) 
TTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT 
a. Tum  the crankshaft  counte rc lockw ise. 
b.  Whe n pis t
on #1 is  at BTDC125 ° on the com­
p ress ion  stroke, al ign t he BTDC125 ° mark a 
on  the genera tor rotor  wit h  the  generato r rotor 
cover  mark 
b. 
TIP~~~~~~~~~~~~~~~ 
BTDC  125° on...

,..,,.., 
Camshaft wrench 
90890-04162 YM-04162 
2 
CHECKING THE CAMSHAFTS 
1. Check : 
• Camshaft lobes 
1 
Blue dis co lo ra tion/ pittin g/scratches -> Re ­
p lace 
th e camshaft. 
2. Measu re: 
• Cam shaft lobe dim ensions  a  an d b 
Ou t 
of sp eci fica tion -> Re place the  camshaft. 
Camshaft lobe dimensions 
Lobe height (Intake ) 
36.290-36.390 mm 
(1.4287 -1.4327 in) 
Limit 
36.190 mm (1.4248 in) 
Base circle diameter (Intake) 
27.950-28. 050 mm 
(1.1004-1.1043 In) 
Limit 
27.850 mm ( 1.0965...

TIP~~~~~~~~~~~~~~-
• Tig hte n the  camshaft c a p bolts in  stages  and  in 
a  crisscross  patte
rn, wo rking from  the in ner 
caps out. 
• Do not  tum  the camshaft  when  meas uring  the 
camshaft  journal-to-camshaft  cap 
clearance 
w ith the P last iga uge®. 
Camshaft cap bolt 
10 Nm (1.0  m·kgf, 7.2 ft·lbf) 
d. Remove  the camshaft  caps and then mea­
su re  the  wid th  of  the Plas ti gauge®  2. 
2 
••••••••••••••••••\
•••••••••••••• 
5.  Meas ure: 
• Camshaft jou rn al diame ter  a  
Out 
of...