Yamaha Fz 09 2014 Manual

GENERATOR AND STARTER CLUTCH 
3. A pp ly : 
• Sea lan t 
(on to 

the  stator 
c o il  as sembly  le a d gr ommet) 
4. Install: 
Ya maha bond N o.12 15 
(Th ree 
bond N o.1 215® ) 
90890 -85505 
• 
Gene rator  cover  gasket l~Mi 
• Gene rator  cover 
Gen erato r 
cover bol t 1  
1 2  Nm (1.2 m ·k,gf, 8.7 ft·lbf) 
LO CTIT E® 
Gen erato r cove r bol t 2  
1 2  Nm (1.2 m ·k,gf, 8.7 ft·lbf) 
TIP~~~~~~~~~~~~~~­
Tigh te n the  ge nera tor cover bolts in stages  and 
in  a c
risscross  pattern. 
5.  Connec t:...

EA$2

ELECTRIC STARTER 
Disassembling the starter motor 
7 

EA$2

7. Check: 
•B earing 
•Oil sea l 
Damage /wear 4 R ep lace the starter  motor. 
 ASSEMBLING THE STARTER  MOTOR 
1 . Install: 
• 
Brush ho lder set 
•  Ins ula tor  1 
TIP--------------­
lnstall the insu lator as s h own  in the illustra tion . 
1 
D 
RI JR 
\\.-- u L---f/ 
2. Install: 
• 
Rea r cover 1 
•  S tart
er mo tor yoke 2 
• 
Fron t cover 3 
TIP--------------­
A lign the  match  marks a on  the  starte r motor 
yoke  with the ma
tch marks b  o n  the  fron t and 
rea r cover . 
b a b 
0 
0 
1 2 3...

EA$2$061 
CLUTCH 
Removing the clutch cover 
12 Nm  (1 .2  m • kgf, 8.7 ft • lbf) 
2 
7 
~ 1.5  Nm (0.15 m. kgf, 1 .1 ft -!bf) 
12 Nm  (1 .2 m • kgf,  8 .7 ft -lbf) 
Order Job/Parts to remove 
Engine oil 
1 
Clutc h cab le 
2 Cover 
3 02 sensor coup le r bracket 
4 Clutch cover 
5 Clutc h cove r gaske t 
6 Dowe l pin 
7 O il fill er cap 
CLUTCH 
4 
Q ty Remarks 
Dra in. 
Refer  to 
CHA NGING TH E EN GINE  Oil: on 
page  3-23. 
1  Disconnect . 
1 
1 
, 
1 
2 
1 
5-39  

CLUTCH 
Removing the pull lever shaft 
8 
7 
5 
'~-~-
LS /  ,/ 
/  / 
~ / ~~ 
  / / 3 
1mm 
Order  Job/Parts to remove Qty Remarks 
1 Circlip , 
2 Pull lever 1 
3 Pull lever spr ing 1 
4 Circ lip 1 
5 Pull  lever shaft 1 
6 Oi l seal 1 
7 Bear ing 1 
8 Bearing 1 
5-40  

CLUTCH 
125 Nm  (12.5  m . kgf, 90 ft 0 lbf) 
16 
14 
[
I~ 
13 
12 
1 0 
mm 
8 
5-41  

EA$30112 
REMOVING THE CLUTC H 
1.  Remove: 
• Cover 1  
•  C lutc h 
cove r 2 
• Gasket 
TIP~~~~~~~~~~~~~~­
Loosen  each bolt 1/4 of a  tur n at a  time,  in s tag­
es and  in a crisscross  pattern. 
After 
all of  the bolts are fully  loosene d, remove 
them. 
2.  Remove: 
• Oil pump  driven s procke t 1 
Refer to OIL  PUMP  on page 5-50 . 
3.  Remove : 
• Compress io n  spr ing bo lts  1  
• 
Compress io n  spr ings 
• Pressure p late 2  
• 
Pull r od 3  
4.  Remove: 
•Fric tion  plate 1 1 
CLUTCH 
5....

8. Remove: 
• C lu tch boss  nut 
• Conical sp rin g washer 
•W ash

e r 
•  Clut ch 
boss 
• Thrust p late 
•  C lut ch 
hou sing 
• Oil pu mp  drive  chain 
EAS2SIOO 
CHECKING THE FRICTION PLATES 
The 
follow ing procedure applies to all of the fric­
tion p lates. 
1. C heck: 
• Friction plate 1 , 2 
Damage/wear -) Replace t h e frict ion p la tes 
as  a set. 
2. Measu re: 
• Frictio n pla te 1 , 2 th ick ne ss 
Ou t of  sp

eci fic atio n 
-) Rep lace the  frictio n 
pla te s as  a 

s e
t....