Yamaha Fz 09 2014 Manual

CRANKSHAFT AND BALANCER SHAFT 
e. Install the balancer shaft jou rnal  lower bear­
i ngs 
1 into  the lower crankcase  and assem­
ble the  crankcase halves. 
TIP---------------
• Align the  projections  a of the balancer shaft 
journa l lower bearings  with  the  notc

hes 
b in 
the  crankcase. 
• Do not move  the balancer shaft until the  clear­
ance  measurement  has been 
comp leted. 
f .  Tighten  the bolts to  specification in the  tight­
ening  sequence  cast on the  crankcase.  Refer 
to...

CRANKSHAFT AND BALANCER SHAFT 
nal bearings 1 with th e  notches b in  the 
crankcase. 
• Be s u re  to install each crankshaft journa l bear­
ings 
in i t s orig ina l p la ce . 
, . .,.,., 
INSTALLING THE BALANCER ASSEMBLY 
1 . Inst all: 
•  B ala nc
er journa l upper  bearings 
( in to  the  upper 
crankc ase) 
• B ala ncer journa l lower be arings 
( in to  the 
lower cra n kc ase) 
TIP---------------
• Align the  project ions a o n  the ba lancer journal 
bear ings 1 w ith  the notches b in  the...

TRANSMISSION 
EA$262-t1 
TRANSMISSION 
Removing the transmission , shift drum assembly , and shift forks 
ii, 12  Nm  (1.2 m. kg!, 8 .7 ft .fbf) 
10 Nm (1.0 m. kgf, 7.2 ft 0 lbf) 
6 
0 1 9 ii, 10 Nm (1.0 m • kgf, 7.2 ft ·lbf) 
Order  Job/Parts to remove Qty Remarks 
Lowe
r crankcase  Refer 
to CRAN KCASE on  page  5-56. 
1 D rive ax le asse mbly , 
2 Oil  seal 1 
3 Bearing 1 
4 Washer 1 
5 Shift drum  r etainer 2 
6 Shift fo rk  gui de  bar 2 
7 Shilt  fo rk ·L 1 
8 Shilt  fo rk ·R 1 
9 Shilt drum...

bling the main Disassem . axle assembly 
01·~' 
14 
Order  Job/Part s to remove 
1  2nd pinio n gear 
t h ed 
loc k was he r 
2 
Too  d 
lock was he r ret ain er 
3  T
oo th e 
4  6th  pini on  gear 
5 
Co lla r 
6  Was
her 
7 Circ lip 
8 3 rd  p in io n gear 
9 Circ lip 
10 wash er 
11 Sth pini on  gear 
1 2 
Co llar 
1 3  Bea ring  hou sin g 
14  Bea ring 
1 5  Main 
axle 
TRANSMISSION 
1 
Q ty Remarks 
1 
1 
1 
1 
1 
1 
1 
1 
1 
1 
1 
1 
1 
1 
1 
5-77  

Disassembling the drive axle assembly 
2 
1 
9 
Order 
1 
2 
3  4 
5  6 
7 
8 
9 
1 0 
11 
1 2 
1 3 
14 
15 
1 6 
1 7 
1 8 
1 9 
20 
mm 7 
6 
Job/Pa rts to remove 
Bearing 
Was her 
1
st wheel gear 
Coll a r 
5th wheel gear 
Ci rclip 
Was her 
3rd 
w heel gear 
C olla r 
Toothed lock washe r 
T oothed 
lock washe r reta iner 
4th wheel gear 
Colla r 
Was her 
Circlip  6th 
w heel gea r 
Circ lip 
Was her 
Colla r 
2nd whee l gear 
TRANSMISSION 
Qty Remarks 
1 
1 
1 
1 
1 
1 
1 
1 
1 
1 
1 
1 
1 
1 
1 
1...

TRANSMISSION 
Disassembling the drive axle assembly 
Order  Job/Parts to remove Qty Remarks 
2 1 
Co lla r 1 
22 Bea ring , 
23 Circlip , 
24 Drive ax le , 
5-79  

REMOVING THE TR ANSMIS SION 
1.  Remove: 
•Drive  axle  assemb ly  1 
• 
Sh ift drum  reta ine rs 2 
• 
Sh ift fork  guide bars 
• Sh ift fork -L 
• Sh ift fork -R 
• Sh ift drum assemb ly 
• 
Sh ift fork -C 
2.  Remove : 
•Bearing hous ing 1 
• 
Mai n axle assemb ly  2 
••••••••••••••••••\
•••••••••••••• 
a. Insert two bo lts  3  of the  proper  size , as 
shown in the illustra tion, in to  the  main axle 
assemb ly 
bearing ho using. 
b.  Tighten  th e bolts  un til they  contact  the  crank­
case...

319-0\ 
EAS20270 
CHECKING THE SHIFT DRUM  ASSEMBLY 
1. Check: 
• Sh ift drum  groove 
Damage/sc ratches/wear 
4 Rep lace the  sh ift 
d rum 
assemb ly. 
•Sh ift drum segmen t 1 
Damag e/wear 4 Replace th e  shift  drum as­
semb ly . 
•  Sh ift 
drum  bea rin g 2  
Damage/p itting 4 Replace the shift  dru m as­
semb ly . 
EAS2$2$) 
CHEC KING THE TR AN SMISSION 
1. Measure: 
• Ma

in 
axl e r u n o ut 
(w ith  a cente
ring dev ice  and dia l gauge 1 ) 
Out 
o f specificat ion 4 Replace t h e main ax le ....

• Align the  openi ng  between  the ends b o f  the 
circlip w ith  a groove c in the ax le. 
• Install th e circl ip so  that  a spli n e d is  in  the 
ce nte r of the  gap  betwee n the circlip ends e 
as  shown. 
2  1 
a 
b 
c 
e 
A. Main ax le 
B . Drive ax le 
2. Install: 
• 
T oot h

e d 
lock washe r r etainer 1 
• Toot h ed lock washer 2 
TIP~~~~~~~~~~~~~~~ 
• With the  toothed lock was her retainer in the 
groove 
 a in  the axle , align the  projection  on 
the  reta iner  with  an 
axle...

3. Install: 
• Sh ift 
fork -C  1  
•  Sh ift 
drum assemb ly  2 
•  Sh ift 
fork  guide bar 3  
TIP~~~~~~~~~~~~~~-
• The  embossed  marks on  th e  sh ift  forks sho uld 
face  towards  th e  rig ht s ide  of th e 

eng in e a nd  be 
i n  the 
following sequence: R, C , L. 
•  Caref ully 
pos it ion  the shift  fo rks  so that  they 
are 
i n stalle d correctly in to  the tra nsmission 
gears . 
• Install shift  fork-C into the  groove a in  the  3rd 
and  4th p
inion  gear  on the main ax le. 
4....