Yamaha Fz 09 2014 Manual

EA$26520 
DISASSEMBLING THE WATER PUMP 
1. Remove: 
• M echanical  seal (housing  side)  1  
TIP~~~~~~~~~~~~~~~ 
Remove  the mechanical  seal (hous ing  side) 
from  the inside  of th e wa ter  pump  hous i
ng 2 . 
1 2 
2. 
Remove: 
• Bearing  1  
•  Oil seal 2  
TIP~~~~~~~~~~~~~~­
Remove  th e o il  seal and  bearing from  the out­
side of the  water  pump  housing  3. 
3 
3.  Remove: 
•Mechanical  seal (impeller s ide) 1 
(from  the impeller, w ith  a  th in , flat-head 
screwdriver) 
TIP~~~~~~~~~~~~~~...

with oil or grease. 
TIP------------:-­
Use the speci al tools  and  a press  to  press  the 
mechan ical seal  (ho usin g s ide)  straigh t in  un til i t 
to uches  th e  water  pu
mp ho using. 
Mechanical seal installer 
90890-04078 
Water pump seal installer 
YM-33221-A 
Middle driven shaft bearing driver 
90890 -04058 
Middle drive bearing installer 40 & 
50mm 
YM-04058 
A 
+ 
2. Water pump hous ing 
3. M echan ica l sea l ins t aller 
4. M idd le d riven shaft  bearing  driver 
A .  P
ush down 
3....

FUEL SYSTEM 
FUEL TANK ................................................ ........ ......................... ........ .............  7-1 
REMOVING THE FUEL TANK  ............. .... ........ .... ............. ........ ........ .........  7-3 
REMOVING THE FUE L PU MP .... .... .... .... .... .... ......... ........ ........ .... ......... ....  7-3 
CHECKING THE FUEL  PUMP  BODY ................... .... .... .... ......... ........ .... .... 7 -3 
CHECKING 
THE FUEL  PUMP  OPERATION...

,..,,.., 
FUEL TANK 
Removing the fuel tank 
Order 
1 
2 
3 
4 
5 
6 
7 
8 
9 
10 
11 
1 2 
f

FUEL TANK 
Removing the rollover valve and canister (for California only) 
I. 7Nm(0.7m·kgf,5.1 lt·lbl) 
Order Job/Parts to remove Qty Remarks 
Rider  seat  Refer 
to 
GEN ERAL  CHASS IS  on  page 
4-1. 
Air  scoop /F uel  ta nk  cove r  Refer 
to  G ENERAL CH ASS IS  on  page 
4-1 . 
F uel ta nk  Refer  to  F UE L TA NK o n  page  7-1. 
1 Cani ster  pu rge  hos e (ho se  joint  to  cani ster) 1 
2 F u el tank bre athe r h ose (fuel tank to r ollove r 1 valve) 
3 Rollover  valve 1 
4 F u el tank  breathe...

EA$1AC1101 
REMOVING THE FUEL TANK 
1. 
Ext ract  the fuel in  th e fuel t ank  th rough  the 
fu e l tan k cap with a p ump. 
2. Remov e: 
• R ide r sea t 
•A ir  sc oo p/Fuel tank  co ver 
Refe r 
to GENERAL  CHA SSIS on pag e 4-1. 
3. D iscon nect: 
•  Fu el hose (fuel tank  sid e) 
•  Fu el p um p co up le r 
•  Fue l 
tank drain  hose 
•  Fue l tank breather  hose 
EWAIRClJW 
AwARNING 
Cover fuel hose  connection  with a cloth 
when  disconnecting  them. Residual pres­
sure in the fuel lines  could...

Fuel pump bolt 
4.0 Nm ( 0 .40  m·kgf, 2.9 ft·lbf) 
TIP~~~~~~~~~~~~~~~ 
• Do  not  damage  the ins talla tion surfaces of th e 
fuel ta nk  when ins talling the fue l pump. 
• Always use  a ne w fuel p ump  gasket. 
• Install the fuel p u mp  gasket  so that  the lip side 
turns  to the ins ide  of the 
fue l tank. 
• Install the fue l pump as  shown  in  the illustra ­
tion . 
• Align the  projection a on th e fue l pump  with 
the 
slot in  th e fu el pump  bracket. 
• T ig hten 

the 
fuel pump bo lts...

THROTILE BODIES 
EA$28970 
THROTTLE BODIES 
~ 3.0 Nm (0 .30 m • kgf, 2.2 ft • lbl} 
l 
7 
1 
8 
Order Job/Parts to remove  Qty Remarks 
Rider  se at Refer  to  G ENE RA L C H ASS IS • on  pa ge 
4·1. 
Air scoop/F u el tank c ove r  Refer 
to  G ENERAL CHASS IS  on  page 
4· 1. 
F u el tank  Refe r  to  F U EL  TA N K· o n  page  7 -1. 
Air filter case Refe r  t o GE NERAL C H ASS IS • on pa ge 
4-1 . 
C aniste r  purge  hose  Refe
r to  F U EL  TA N K o n  page  7 -1 . 
F o r Ca lif orn ia  onl y. 
1 F u...

THROTILE BODIES 
Removing the sensors 
3.5 Nm (0.35 m. kgf, 2.5 ft 0 lbf) 
It 3.5  Nm (0.35 m • kgf, 2 .5 ft • lbf) 8 
7 
5 
• 
2 __ J 
Order  Job/Parts to remove Qty Remarks 
1 Negative  press ure hose 6 
2 Hose  joint 2 
3 Canis ter  purge  hose  5 For Calif orn ia only. 
4 H ose  joint  3 For Californ ia only. 
5 Intake air  press ure senso r 2 1 
6 Intake air  press ure senso r  1 1 
7 
Thr ottle posit ion  senso r 1 
8 Acce lerator pos ition  se nsor 1 
7-6  

THROTILE BODIES 
Removing the injectors 
5 Nm (0.5 m • kgf. 3.6 ft 0 lbf) 
1 
12 Nm  (1.2  m • kgf, 8.7 ft ·I bf) 
Order  Job/Parts 
to remove Qty Remarks 
Throttle bodies/Throttle 
body jo int  Refer to  T HROTT LE  BODIES  on page 7·5 . 
1 Fuel  rail 1 
2 In jector 3 
3 
I njecto r coup ler 2 Disco nnect. 
4 Injector  lead 1 
5 
I njector  lead  coup ler 1 Disco nnect. 
6 Wire  ha rness  1 
7  Ad
apter  1 
7-7