Sharp Mx 2300n Service Manual
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MX-2300/2700 N/G ADJUSTMENTS 6 – 17 4) Check the rough adjustment and the fine adjustment print pat- tern positions of each color in the front frame and the rear frame sides. Use the visually highest color density section as the center, and measure the shift amount. The front frame registration and the rear frame registration are adjusted independently. To check the image registration, therefore, check the front frame side and the rear frame side individually. (If the fine adjustment print pattern is located in the range of 0 ± 1 from the fine adjustment reference pattern scale, the adjustment is not required.) If the above condition is not satisfied, select the color mode adjustment item A – F to be adjusted with the scroll key and change the adjustment value to adjust. Repeat procedures 3) – 4) until a satisfactory result is obtained. For measurement of the shift amount and the calculation of the adjustment value, refer to the table below. (Measurement of the shift amount and the calculation of the adjustment value) a) Measurement of the shift amount * Measurement of the fine adjustment pattern The visually highest color density section is regarded as the center, and used as the measurement value. (Example) The measurement value of the figure is 7. * Measurement of the rough adjustment pattern Check that the color line is positioned in the plus direc- tion or in the minus direction and judge the polarity from that. The center black line is scaled as 0, the first line mark as 20, the second line mark as 40, the third line mark as 60. The interval between the rough adjustment marks corresponds to 20. (Example) In the case of the figure, it is between 20 – 40 of the plus polarity, and the measurement is 20. * The actual shift amount is the sum of the rough adjust- ment reference shift amount and the fine adjustment shift amount. Shift amount (correction value) = Rough adjustment shift amount + Fine adjustment shift amountWhen calculating, be careful of the plus polarity and the minus polarity. (Example) In the case of the figure, the total shift amount is 27. Measurement value: 27 (= 20 + 7) Measurement value: –27 (= –20 – 7) The shift amount from the adjustment reference position is calculated for each of six kinds of adjustment items A – F. b) Adjustment value calculation Add or subtract the shift amount calculated above to or from the current adjustment value, and the result value is used as the new adjustment value. Adjustment value = Current adjustment value + Shift amount (correction value) (When the shift amount (correction value) is plus) Adjustment value = Current adjustment value – Shift amount (correction value) (When the shift amount (correction value) is minus) Rough adjustment print pattern check:Check that the rough adjustment print pattern is at the center for the rough adjustment reference pattern. Fine adjustment print pattern check:Check that the fine adjustment print pattern is at the center for the fine adjustment reference pattern. Display/Item ContentAdjustment value rangeDefault value ACYAN (FRONT)Image registration adjustment value (Main scanning direction) (Cyan) (F side)1 – 199 100 BCYAN (REAR)Image registration adjustment value (Main scanning direction) (Cyan) (R side)1 – 199 100 CMAGENTA (FRONT)Image registration adjustment value (Main scanning direction) (Magenta) (F side)1 – 199 100 DMAGENTA (REAR)Image registration adjustment value (Main scanning direction) (Magenta) (R side)1 – 199 100 E YELLOW (FRONT)Image registration adjustment value (Main scanning direction) (Yellow) (F side)1 – 199 100 F YELLOW (REAR)Image registration adjustment value (Main scanning direction) (Yellow) (R side)1 – 199 100 20 -20
MX-2300/2700 N/G ADJUSTMENTS 6 – 18 EF Yellow CD Magenta AB Cyan
MX-2300/2700 N/G ADJUSTMENTS 6 – 19 (Example) NOTE: If either of front or rear adjustment value is changed, the other adjustment print pattern position may be varied. Be careful of that. 10-C Image registration adjustment (Sub scan- ning direction) (Manual adjustment) 1) Enter SIM50-21 mode. 2) Select the paper feed tray with A4 (11 x 8.5) or A3 (11 x 17) paper in it by changing the value of set item H. 3) Press [EXECUTE] key. The sub scanning direction image registration adjustment pat- tern is printed. A: Rough adjustment pattern B: Fine adjustment pattern C: Adjustment range Previous value before adjustment New adjustment value A: 100 A: 93 (= 100 – 7) B: 112 B: 100 (= 112 – 12) C: 95 C: 96 (= 95 + 1) D: 98 D: 109 (= 98 + 11) E: 102 E: 109 (= 102 + 7) F: 96 F: 118 (= 96 + 22) EXECUTE EXECUTE 0 A:Axxx BxxxCYAN MAGENTA SIMULATION!NO.50-21 REGISTRATION ADJUSTMENT : SCANNING DIRECTION xxx 1199 OK TEST EXECUTE CLOSE CxxxYELLOW DxxxMULTIOUNT 0 A:!Axx BxxCYAN MAGENTA SIMULATION!NO.50-21 REGISTRATION!ADJUSTMENT : SCANNING DIRECTION xxx 1199 OK TEST EXECUTE CLOSE CxxxYELLOW DxxxMULTIOUNT 10-key orendofprint B CA
MX-2300/2700 N/G ADJUSTMENTS 6 – 20 4) Check the rough adjustment and the fine adjustment print pat- tern positions of each color. The visually highest color density section is regarded as the center, and used as the measurement value. (If the fine adjustment print pattern is positioned in the range of 0 ± 1 for the fine adjustment reference pattern scale, the adjustment is not required.) If the above condition is not satisfied, select the color mode adjustment item A – C to be adjusted with the scroll key, and change the adjustment value to adjust. Repeat procedures 3) – 4) until a satisfactory result is obtained. For measurement of the shift amount and calculation of the adjustment value, refer to the table below. (Measurement of the shift amount and calculation of the adjustment value) a) Measurement of the shift amount * Measurement of the fine adjustment pattern The visually highest color density section is regarded as the center, and used as the measurement value of the shift amount. (Example) The measurement value of the figure is 7. * Measurement of the rough adjustment pattern Check that the color line is positioned in the plus direc- tion or in the minus direction and judge the polarity from that. The center black line mark is scaled as 0, the first line mark as 20, the second line mark as 40, the third line mark as 60. The interval between the rough adjustment marks corresponds to 20. (Example) In the case of the figure, it is between 20 – 40 of the plus polarity, and the measurement is 20. A: Rough adjustment pattern B: Fine adjustment pattern C: Adjustment range The shift amount is calculated from the adjustment ref- erence position for each of the three adjustment items A – C.Measurement value: –27 (= –20 – 7) Measurement value: 27 (= 20 + 7) Rough adjustment print pattern check:Check that the rough adjustment print pattern is at the center for the rough adjustment reference pattern. Fine adjustment print pattern check:Check that the fine adjustment print pattern is at the center for the fine adjustment reference pattern. Display/Item ContentAdjustment value rangeDefault value A CYAN Image registration adjustment value (Sub scanning direction) (Cyan)1 – 199 100 B MAGENTA Image registration adjustment value (Sub scanning direction) (Magenta)1 – 199 100 C YELLOW Image registration adjustment value (Sub scanning direction) (Yellow)1 – 199 100 -20 CA B 20 CA B
MX-2300/2700 N/G ADJUSTMENTS 6 – 21 b) Adjustment value calculation Add or subtract the shift amount calculated above to or from the current adjustment value, and the result value is used as the new adjustment value. Adjustment value = Current adjustment value + Shift amount (correction value) (When the shift amount (correction value) is plus) Adjustment value = Current adjustment value – Shift amount (correction value) (When the shift amount (correction value) is minus) 11Scan image distortion adjustment This adjustment is required in the following cases: * When the scanner (reading) section is disassembled. * When the copy image is distorted. 11-A Scanner (reading) unit parallelism adjust- ment Before execution of this adjustment, remove the document table glass. (For details, refer to Chapter [C]-3.) 1) Loosen the fixing screws of the scanner unit A and the drive wire, and remove the scanner unit A from the drive wire. A B C Previous adjustment value New adjustment value A: 100 A: 73 (= 100 – 27) B : 11 2 B : 11 9 ( = 11 2 + 7 ) C: 95 C: 110 (= 95 + 15)
MX-2300/2700 N/G ADJUSTMENTS 6 – 22 2) Turn the scanner drive pulley manually and shift the scanner unit B to bring it into contact with the stopper. When the scan- ner unit B is in contact with the two stoppers on the front and the rear frames simultaneously, the parallelism is proper. If not, perform the following procedures. 3) Loosen the fixing screw of the pulley angle on the front frame side of the scanner unit. 4) Adjust the position of the pulley angle on the front frame side of the scanner unit B so that it is in contact with two stoppers simultaneously. 5) Fix the pulley angle on the front frame side of the scanner unit B. If a satisfactory result is not obtained from the above proce- dures, perform the following procedures. Loosen the fixing screw of the scanner unit drive pulley which is not in contact. Without moving the scanner unit drive shaft, turn the scanner unit drive pulley manually and adjust so that the scanner unit B is in contact with both stoppers on the front frame and the rear frame simultaneously. (Change the relative position of the scanner unit drive pulley and the drive shaft.) Fix the scanner unit drive pulley fixing screw.6) With the scanner unit B in contact with both stoppers, fit the edge of the scanner unit A with the right edge of the frame, and fix the scanner unit A with the fixing screw. 11-B Scan image (sub scanning direction) dis- tortion adjustment 1) Make a test chart with A3 (11 x 17) paper as shown below. (Draw a rectangular with four right angles.) L L L = 10mm L L
MX-2300/2700 N/G ADJUSTMENTS 6 – 23 2) Set the test chart prepared in the procedure 1) on the docu- ment table. (Shift the test chart edge 30mm from the reference position as shown below.) With the document cover open, make a copy on A3 (11 x 17) paper. 3) Check for distortion in the sub scanning direction. If La = Lb, there is no distortion. If there is any distortion in the sub scanning direction, perform the following procedures. 4) Loosen either one of the fixing screws of the scanner unit drive pulley. (Either one on the front frame or on the rear frame will do.) 5) Without moving the scanner unit drive shaft, manually turn the scanner unit drive pulley to change the parallelism of the scan- ner unit A and B. (Change the relative position of the scanner unit drive pulley and the drive shaft.) 6) Tighten the scanner unit drive pulley fixing screw. Repeat the procedures 2) – 6) until the condition of the procedure 3) is satisfied. If the distortion in the sub scanning direction cannot be deleted with the above procedures, perform ADJ 11D Scan image distortion adjustment (whole scanner unit). 11-C Scan image (main scanning direction) dis- tortion adjustment 1) Make a test chart on A3 (11 – 17) paper. (Draw a rectangular with four right angles.) 2) Set the test chart prepared in the procedure 1) on the docu- ment table, and make a copy on A3 (11x 17) paper. 3) Check for distortion in the main scanning direction. If the four angles of the copy image are right angles, there is no distortion. (Completion of the adjustment) If there is any distortion in the main scanning direction, perform the following procedure. 4) Check the difference (distortion balance) between the image distortions on the right and the left. If Lc = Ld, there is no difference between the right and the left image distortions. If the above condition is satisfied, go to the procedure 6). If not, perform the following procedures. La Lb L L L = 10mm L L Lc Ld Copy ALc Ld Copy B There is no difference between the distortion on the right and that on the left. Lc=LdThere is some difference between the distortion on the right and that on the left. Lc≠Ld
MX-2300/2700 N/G ADJUSTMENTS 6 – 24 5) Change the height balance of the scanner rail on the front frame side. Remove the lower cabinet of the operation panel. Loosen the scanner rail fixing screw to change the balance between the right and the left heights of the scanner rail. Repeat the procedures 2) – 5) until the difference between the image distortions (distortion balance) is deleted. 6) Without changing the balance of the scanner rail on the front frame side, change the overall height. 7) Set the test chart prepared in the procedure 1) and make a copy on A3 (11 x 17) paper. Check that the distortion in the main scanning direction is within the specified range. Repeat the procedures 6) and 7) until the distortion in the main scanning direction is in the specified range. If the distortion in the sub scanning direction cannot be deleted with the above procedures, perform ADJ 11D Scan image dis- tortion adjustment (Whole scanner). 11-D Scan image distortion adjustment (Whole scanner) This adjustment is executed when scan image distortion cannot be adjusted with ADJ 11A, ADJ 11B, and ADJ 11C related to the scan image distortion adjustment. Change the upper and lower positions of the scanner unit distortion adjustment plate on the right edge of the scanner unit so that the scan image distortion is minimized. By adjusting the distortion of the whole scanner unit, the scan image distortion is adjusted. 1) Loosen the fixing screw (A). 2) Adjust the scanner unit distortion adjustment plate. 12Scan image focus adjustment (CCD unit position adjustment) This adjustment is required in the following cases: * When the CCD unit is removed from the machine. * When the CCD unit is replaced. * When the copy image focus is not properly adjusted. * When the copy magnification ratio in the copy image main scan- ning direction is not properly adjusted. * When a U2 trouble occurs. 1) Enter the simulation 48-1 mode. 2) Set the adjustment item CCD (MAIN) to 50 (default value). Select the adjustment item with the scroll key, and enter the adjustment value with 10-key and press [OK] key. 3) Place a scale on the document table as shown in the figure below. 4) Make a normal copy on A4 paper. Press [CLOSE] key to shift from the simulation mode to the copy mode, and make a copy. 5) Compare the scale length with the scale image length on the copy paper. 6) Obtain the copy magnification ratio correction ratio in the main scanning direction from the following formula. Main scanning direction copy magnification ratio correction ratio = (Original size – Copy image size) / Original size x 100% Example: Compare the scale of 10mm with the scale of 10mm on the copy image. Main scanning direction copy magnification ratio correction ratio = (100 – 99) / 100 x 100 = 1 AAA A CLOSE0 A:A9æxx B9æxx C9æxx D9æxx9çCCD(MAIN) 9çCCD(SUB) 9çSPF(MAIN)9çSPF(SUB) SIMULATIONNO.48-01 MAGNIFICATION ADJUSTMENT xx 199 OK TEST 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
MX-2300/2700 N/G ADJUSTMENTS 6 – 25 If the copy magnification ratio is not satisfactory, perform the following procedures. 7) Remove the document table glass. 8) Remove the dark box cover. 9) To prevent against shift of the CCD unit optical axis, mark the CCD unit base as shown below. * This procedure must be executed also when the CCD unit is replaced. 10) Loosen the CCD unit fixing screws. *Never loosen the screws marked with ✕. If any one of these screws is loosened, the position and the angle of the CCD unit base may be changed to cause a problem, which cannot be adjusted in the market. In that case, the whole scanner unit must be replaced.11) Slide the CCD unit in the arrow direction (CCD sub scanning direction) to change the installing position. When the copy image is longer than the original scale, shift the CCD unit in the direction B. When the copy image is shorter than the original scale, shift the CCD unit in the direction A. One scale of mark-off line corresponds to 0.2%. At that time, fix the CCD unit so that it is in parallel with the scale on the front and the rear side of the CCD unit base. * Fix the CCD unit so that it is in parallel with the line marked in procedure 9). 12) Make a copy and check the copy magnification ratio again. If the copy magnification ratio is not in the range of 100 ± 1%, repeat the procedures of 9) – 11) until the condition is satisfied. NOTE: By changing the CCD unit fixing position with the simula- tion 48-1 adjustment value at 50, the copy magnification ratio is adjusted within the specified range (100 ± 1.0%) and the specified resolution is obtained based on the opti- cal system structure. 13Scan image skew adjustment (RSPF) (Refer to MX-RPX1 SM.) 14Scan image magnification ratio adjustment (Document table mode) This adjustment is required in the following cases: * When the copy image magnification ration in the sub scanning direction is not properly adjusted. * When the scanner motor is replaced. * When a U2 trouble occurs. * When the scanner control PWB is replaced. * When the EEPROM on the scanner control PWB is replaced. Before this adjustment, the focus adjustment (CCD unit installing position adjustment) must have been completed. 10 20 90 100 110 10 20 90 100 110 1.0mm 100mm scale (Original) Copy image (1mm (1%) shorter than the original) B A
MX-2300/2700 N/G ADJUSTMENTS 6 – 26 14-A Scan image magnification ratio adjustment (Main scanning direction) (Document table mode) 1) Place a scale on the document table as shown in the figure below. 2) Enter the simulation 48-1 mode. 3) Make a normal copy and obtain the copy magnification ratio. Press [CLOSE] key and shift from the simulation mode to the copy mode and make a copy. 4) Check that the copy magnification ratio is within the specified range (100 ± 1.0%). If the copy magnification ratio is within the specified range (100 ± 1.0%), the adjustment is completed. If the copy magnification ratio is not within the specified range, perform the following procedure. 5) Change the CCD (MAIN) adjustment value of Simulation 48-1. When the adjustment value is increased, the copy magnifica- tion ratio in the sub scanning direction is increased. When the adjustment value is changed by 1, the copy magnifi- cation ratio is changed by about 0.1%. Repeat the procedures 3) – 5) until the copy magnification ratio is within the specified range (100 ± 1.0%). 14-B Scan image magnification ratio adjustment (Sub scanning direction) (Document table mode) 1) Place a scale on the document table as shown in the figure below.2) Enter the simulation 48-1 mode. 3) Make a normal copy and obtain the copy magnification ratio. Press [CLOSE] key and shift from the simulation mode to the copy mode and make a copy. 4) Check that the copy magnification ratio is within the specified range (100 ± 1.0%). If the copy magnification ratio is within the specified range (100 ± 1.0%), the adjustment is completed. If the copy magnification ratio is not within the specified range, perform the following procedure. 5) Change the CCD (SUB) adjustment value of Simulation 48-1. When the adjustment value is increased, the copy magnifica- tion ratio in the sub scanning direction is increased. When the adjustment value is changed by 1, the copy magnifi- cation ratio is changed by about 0.1%. Repeat the procedures 3) – 5) until the copy magnification ratio is within the specified range (100 ± 1.0%). 15Scan image magnification ratio adjustment (RSPF mode) (Refer to the MX-RPX1 SM.) 15-A Scan image magnification ratio adjustment (Main scanning direction) (RSPF mode) (Refer to the MX-RPX1 SM.) 15-B Scan image magnification ratio adjustment (Sub scanning direction) (RSPF mode) (Refer to the MX-RPX1 SM.) 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 CLOSE0 A:A9æxx B9æxx C9æxx D9æxx9çCCD(MAIN) 9çCCD(SUB) 9çSPF(MAIN)9çSPF(SUB) SIMULATIONNO.48-01 MAGNIFICATIONADJUSTMENT xx 199 OK TEST 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 CLOSE0 A:A9æxx B9æxx C9æxx D9æxx9çCCD(MAIN) 9çCCD(SUB) 9çSPF(MAIN)9çSPF(SUB) SIMULATIONNO.48-01 MAGNIFICATIONADJUSTMENT xx 199 OK TEST 10 20 90 100 110 10 20 90 100 110 10 20 90 100 110 Copy magnification ratio (Original dimension – Copy dimension) Original dimension =x 100 [%] (Example 1) Copy A (Shorter than the original) Scale (Original) (Example 2) Copy B (Longer than the original)