Sharp Mx 2300n Service Manual
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MX-2300/2700 N/G SCANNER SECTION C – 1 MX2700N Service Manual [C] SCANNER SECTION 1. Electrical and mechanism relation diagram Signal Name Function/Operation CLI Scanner lamp Illuminates the document. (Xenon lamp) MHPS Scanner home position sensor Detects the home position of the copy lamp unit. MIM Scanner motor Drives the copy lamp unit and the mirror base unit. No. Name Function/Operation 1 Pulley belt Transmits the scanner motor power to the pulley. 2 Pulley Drives the scanner drive wire. 3 Scanner drive wire Transmits the scanner motor power to the copy lamp unit and the mirror base unit. 4 Reflector Condenses the copy lamp light. 5 No. 2 mirror Inducts the document image into the No.3 mirror. 6 No. 3 mirror Inducts the document image into the lens. 7 Lens Reduces the document image (light), and project it on CCD. 8 CCD PWB Reads the document image (optical signal) and converts it into the electric signal. 9 Idle gear Transmits the scanner motor power to the belt. CN3501190-4017 CN1 501190-2017 CN148501190-4017 CN147 501190-2017 CN137CCD PWB CCD_CLK1+ 16 17 18 19 202 3 38 40 39 35 1 30 155 6 7 8 12 13 14 AD_MCLK- AD_BLKCLPSH_OUT-AD_RDSICCD_CLK1-AGND AGND TC- TE- AGND AGND AGND AGND TC+ TE+ AGND AGND 34 36 37 32 33 CCD_SH31AD_MCLK+AD_CLPIN26 27 28 29 20 21 24 25 23/RES_CCDADCCD_CLK2- 22 AD_SCLK CCD_CLK2+AD_WRSO AGND AD_SEN18 19 A3.3V CCD_RS-/LVDS_STBYAGND 15 16 17 CCD_CP- AGND CCD_CP+ A5V AGND AGND CCD_RS+ 11 12 13 147 8 9 101 2 AGND AGND A12V 5 6 3 4 AGND 9 10 114 AGND AGNDCLKP1_OUT+SH_OUT+CLKP1_OUT-TB+ TD+ TB- TD- AGND AGND TA+ TCLK+ TA- TCLK- AGND AGNDAGND AGND AGND A12V CCD_CP- AGND CCD_CP+ A5V AGND AGND CCD_RS+ A3.3V CCD_RS- /LVDS_STBYAGND/RES_CCDADAD_RDSICCD_CLK1-CCD_CLK2-AD_SCLKCCD_CLK2+AD_WRSO AGND AGND AD_CLPIN AD_MCLK-AD_BLKCLPAD_MCLK+CCD_SH AGND AGNDCLKP1_OUT+SH_OUT+CLKP1_OUT-SH_OUT- AGND AGND 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 401 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22CCD_CLK1+23AGND AD_SEN AGND AGND TC+ TE+ TC- TE- AGND AGND TB+ TD+ TB- TD- AGND AGND TA+ TCLK+ TA- TCLK- AGND AGND 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 MiM_A MiM_B MiM_/A MiM_/B MIM 1 2 3 MHPS CLI CN134 3 2 1 1 2 3 MHPS D-GND 5VMHPS D-GND 5V CL INVERTOR PWB CN130 1 P-GND P-GND CL 24VPD 24VPD5 4 3 2 5P-GND P-GND CL 24VPD 1 2 3 4 24VPD 1 2 SCN-CNTPWB 8 4 3 7 5 6 2 9
MX-2300/2700 N/G SCANNER SECTION C – 2 2. Operational descriptions A. Outline This section functions and operates as follows: 1) The copy lamp radiates light onto the document, and the reflected light is scanned by the three line (RGB) CCD element and then converted into image signals (analog). 2) The image signals (analog) are converted into 10bit digital sig- nals by the A/D converter. 3) The image signals (digital) are sent to the image process sec- tion (scanner control PWB). B. Detail description (1) Optical section drive The optical section drive power is transmitted from the scanner motor (MIM) through the belt, the drive pulley, and the wire to drive the copy lamp unit and the mirror base which are attached by the drive wires. The scanner motor (MIM) is controlled by the drive signal sent from the scanner control PWB. (2) Scanner lamp drive The scanner lamp (CLI) is driven by the scanner lamp drive voltage generated in the CL inverter PWB according to the control signal sent from the scanner control PWB. (3) Image scan/color separation Light is radiated to a document by the scanner lamp, and the brightness of the reflected light is received by the three line (RGB) CCD element and converted into (analog) image signals. Each color component of RGB is separately extracted from the document image by the three lines (RGB) of the CCD elements. The red CCD extracts the red components from the document image, the green CCD the green components, and the blue CCD the blue components. This operation is called Color Separation. The CCD element, appeared as one unit, but has three separate rows of CCD elements drive each for (RGB). Scanning of a document in the main scanning direction is per- formed by the CCD elements. Scanning of a document in the sub scanning direction is performed by shifting the scanner unit position with the scanner motor. Document images are optically reduced by the lens and projected to the CCD elements. Scanning resolution is 600 dpi.(Image data per 1 line) (4) Image signal A/D conversion 1) Each image signal (analog) of RGB is converted into 10bit dig- ital signal by the A/D converter. Each color pixel has 10bit information (256 gradations). 2) Each 10bit digital image signal of RGB is sent to the image process section. (5) Zooming operation Zooming in the sub scanning direction is performed by changing the scanning speed in the sub scanning direction. Zooming in the main scanning direction is not performed optically but by the image process technology (software). B RG R G B Red component of image dataBlue component of image data Green component of image data RGB CCD PWB Transfer IC BADC B B 3 CCD BIC GIC RIC GADC RADC R R G G
MX-2300/2700 N/G SCANNER SECTION C – 3 3. Disassembly and assembly A. Optical system (1) Scanner unit 1) Remove the upper cabinet rear cover and the upper cabinet rear. 2) Remove the table glass and the SPF glass. 3) Remove the upper cabinet right and the upper cabinet left. 4) Disconnect the connector and remove the snap band. 5) Remove the screws, and remove the scanner unit. a. Table glass b. SPF glass 1) Remove the SPF glass (A). Remove the glass holder (B) and the table glass (C). Unit Parts Maintenance (1) Scanner unit a Table glass{ b SPF glass{ c Lens{ d CCD{ e Reflector{ f Mirrors{ gLamp{ h CL inverter PWB i CCD unit j Scanner motor k Scanner home position sensor l Original cover SW m Document detection light receiving PWB n Document detection light emitting PWB oRails✩ p Drive wire✕ qDrive belt✕ (1)-a (1)-o(1)-b (1)-p (1)-h (1)-g (1)-p (1)-f (1)-d (1)-f (1)-e (1)-c(1)-o (1)-m (1)-n (1)-l (1)-j (1)-k (1)-q (1)-i (1) 1 23 A BC
MX-2300/2700 N/G SCANNER SECTION C – 4 c. Lens d. CCD 1) Remove the glass holder and the table glass. 2) Remove the dark box cover (A) and the lens cover (B). 3) Clean the lens (A) and CCD (B). e. Reflector f. Mirrors 1) Remove the glass holder and the table glass. 2) Shift the lamp unit and the mirror unit. 3) Clean the reflector and No. 2 and 3 mirrors.4) Shift the lamp unit to the right end. Loosen the screws and remove the wire. 5) While rotating the lamp unit, lift the lamp unit. Remove the har- ness holder and the flat cable. Remove the lamp unit. 6) Clean the mirrors. g. Lamp h. CL inverter PWB 1) Remove the table glass and the SPF glass. 2) Remove the lamp unit. 3) Disconnect the connector and remove the lamp. A B A B 2 2 1 3 2 1 3 2 1
MX-2300/2700 N/G SCANNER SECTION C – 5 4) Remove the CL inverter PWB. i. CCD unit 1) Remove the dark box. Disconnect the connector and remove the CCD unit. j. Scanner motor 1) Remove the upper cabinet rear cover and the upper cabinet rear. 2) Disconnect the connector, and remove the scanner motor.k. Scanner home position sensor 1) Remove the upper cabinet rear cover and the upper cabinet rear. 2) Disconnect the connector, and remove the scanner home posi- tion sensor. l. Original cover SW 1) Remove the upper cabinet rear cover and the upper cabinet rear. 2) Disconnect the connector, and remove the document cover SW. m. Document detection light receiving PWB 1) Remove the operation panel base plate. 2) Disconnect the connector and remove the document detection light receiving PWB. 1 2 1 2
MX-2300/2700 N/G SCANNER SECTION C – 6 n. Document detection light emitting PWB 1) Remove the upper cabinet rear. 2) Remove the screws, and remove the light emitting unit. 3) Remove the document detection light emitting PWB o. Railsp. Drive wire q. Drive belt * Install the drive wire in the sequence shown in the figure below. Wind the drive wire 10 turns around the winding pulley. The 9th turn must be fixed with a screw. When moving the copy lamp unit manually for cleaning or adjusting the scanner section and the mirror section, be sure to turn OFF the main power source (the power switch inside the front cover) and confirm that the power LED on the operation panel is OFF. If the copy lamp unit is manually moved with the main power ON, the trouble code F6-30 may occur. If the trouble code F6-30 is not canceled by turning OFF/ON the main power, refer to the Service Manual (FAX self diagnostics and the trouble codes). 1 11089 1 10 89 2 2 3 3 4 4 5 5 6 6 7 7 1 1 : Dec. 15 20051
MX-2300/2700 N/G SCANNER SECTION C – 7 4. Maintenance A. Optical Section ✕: Check (Clean, replace, or adjust according to necessity.) {: Clean ▲: Replace U: Adjust ✩: Lubricate †: Shif the position. No. Parts nameMonochrome supply, mechanical partsWhen calling100 K200 K300 K400 K500 K600 K700 K800 K900 K1000 K11 0 0 K1200 KRemark/Refer to the Parts Guide. Block/Item No. (Only the replacement parts are described.) 1 Mirror/lens/ reflector/CCDMechanism parts{ {{{{{{{{{ { { { 2 Table glass/SPF glass{ {{{{{{{{{ { { { 3 Scanner lamp{ {{{{{{{{{ { { { 4 Rails✩ ✩✩✩✩✩✩✩✩✩ ✩ ✩ ✩Specified position 5 Drive belt/drive wire✕ ✕✕✕✕✕✕✕✕✕ ✕ ✕ ✕ 4 2 42 4 3 55 1 1 14
MX-2300/2700 N/G MANUAL PAPER FEED SECTION D – 1 MX2700N Service Manual [D] MANUAL PAPER FEED SECTION 1. Electrical and mechanism relation diagram CN3(1/2) S32B-PHDSS-B5VN 20 MPWD13 MPLD2 5VLED12MPLD16 18 19 5VLED13MTOP2 5VLED925 MTOP1 D-GND 31 28 5VN 29 14 27 24 MTOP1 6 22 14 13 1 TH_M 5VLED9 5 2D-GND 7 HUD_M1012 35VLED13 911 5VN 48 7 MTOP2 8 91 MPLD2 14 5 5VN 4 5VLED12 11 10 6 MPWD3 MPLD 12 RIGHT DOOR I/F PWB TH_M HUD_M DF11-8DP-SP1 8 6 7 2 4 5 3 1D-GND D-GND D-GND D-GND D-GND D-GND D-GND D-GND CN26 P QR/P4 32PIN S B32B-PHDSS-B PHNR-2-H + BU02P-TR-P-H DF11-6DP-SP1 PHNR-8-H + BU08P-TR-P-Ha PHNR-14-H + BU14P-TR-P-H PHNR-9-H + BU09P-TR-P-H CN3(2/2) PHNR-5-H + BU05P-TR-P-H DF11-6DP-SP2 24V3 31 /MPUC15 13 /MPGS 1 2 4 3 5 6 31 14 30 284 /MPFS 3 24V3 HPDET 5VLED77 8 9 D-GND/MPUC 5 15 14 30/MPGS 6 28 13/MPFS 24V3 24V3 8 1 MPFD 324V3 2/MPGS 5VLED7 4 3 3/MPGS MPFD 124V3 4 5 2 5 D-GND 2 6 7 /MPFS 2 4 24V3 1 1 6 HPDET 3 5D-GND 4 5VLED7 5 10 MPFD 8 6 4 2 5 3 1 7 D-GND D-GND D-GND 5VLED7 5VLED7 5VLED7 24V3 24V3 24V3 24V3 24V3 24V3 4 6 5 1D-GND 5 8 9 D-GND 7 5VLED124 MPWD 3 25VNMPLD 63 5VLED12 1MPLD 2D-GND 3 25VN 1MPWD D-GND 3MTOP2 D-GND 5VLED13 1 2 TH_M 1 2 3 45VN HUD_M D-GND 1 2 3MTOP1 D-GND 5VLED9 5VLED7MPFD D-GND 3 1 2 RSM2P P 124V31 2/MPGS2 PSM2P R 21 2 24V3 /MPFS 1/MPUC 22 1 24V3 1 5VLED7D-GND HPDET 1 2 3 CN17 B7P-PH-K-S R SM18P P B32B-PHDSS-B CN9 3 INT24V2 B3P-PH-K-S P-GND8 /CLUM2 /CPUC16 /CLUM1 14 15/CLUM216 9 24V312 24V3 11 /CPFC10 2 CPFM_LD8 24V3 8 57 /CPFC 7 P-GND4 /CPFM_CK/CPFM_D5 3 /CPFM_CK 34 /CPFM_D 45 CPFM_LD9 /CPUC1 924V310 10P-GND /CLUM1P-GND 14 15 15 16 7 P-GND 13 14 1311 /CPUC224V3 /CPUC211 24V3 12 1 INT24V2 1 1 2 P-GND 212 13 1 2 3 4 5 6 7 INT24V2P-GND FG-OUT /CPFM_CK/CPFM_D CPFM_LD5V PCU PWBAC PWB CN1 B6B-PH-K-S6 13 4 PSFMB/ PSFMB//2 PSFMA/ INT24V15 INT24V1 PSFMA// INT24V1 5PSFMB// 3 PSFMB/ 6PSFMA/ 4 1 INT24V1 2PSFMA// DRIVER MAIN PWB MPLD MPWD MTOP2 MTOP1TH_D/HUD_M MPED3 MPFDMPFS MPGSCPFM MPUCPFM 2 14 5
MX-2300/2700 N/G MANUAL PAPER FEED SECTION D – 2 2. Operational descriptions The paper pickup roller moves up and down to press paper and separates the top paper, which is fed to the paper feed roller. The paper feed roller feeds paper to the paper transport section, and the separation roller prevents double feed.. ON/OFF control of the pickup roller and the paper feed roller is made by the manual paper feed clutch. Paper is transported to the resist roller by the manual paper transport roller. 3. Disassembly and assembly A. Manual paper feed section Signal name Name Function/Operation CPFM Paper feed motor Paper feed section drive MPED Manual feed paper empty detection Manual paper feed tray paper empty detection MPFD Manual feed paper entry detection Manual paper feed tray paper empty detection MPDS Paper pickup solenoid Paper pickup solenoid (Manual paper feed) MPGS Manual paper feed gate solenoid Controls the manual paper feed gate solenoid Open/Close. MPLD Manual feed paper length detector Manual paper feed tray paper length detection MPUC Manual paper feed clutch Controls the manual paper feed section paper feed roller ON/OFF. MPWD Manual paper feed tray paper width detector Manual paper feed tray paper width detection MTOP1 Manual paper feed tray pull-out position detector 1 Manual paper feed tray paper pull-out position detection (storage position) MTOP2 Manual paper feed tray pull-out position detector 2 Manual paper feed tray paper pull-out position detection (pulling-out position) PFM Transport motor Transport drive between the resist roller and the paper feed section. Transport drive between the resist roller and the right door section. TH_M/HUD_M Temperature/humidity detection Detects temperature/humidity. No. Name Function/Operation 1 Paper feed roller (Manual paper feed tray) Feeds paper to the paper transport section. 2 Separation roller (Manual paper feed tray) Separates paper to prevent Double Feed. 3 Paper pickup roller (Manual paper feed tray) Feeds paper to the paper feed roller. 4 Torque limiter A certain level of resistance force is supplied to the rotation of the separation roller to prevent double feed. 5 Transport roller 12 (Drive) Transports paper transported from the transport roller 11 to the transport roller 8. Transports paper fed from the manual feed tray to the transport roller 8. Unit Parts Maintenance (1) Manual paper feed tray unita Temperature/humidity sensors b Manual paper feed tray pull-out position detector 1 c Manual paper feed tray pull-out position detector 2 d Manual paper feed tray paper width detector e Manual feed paper length detector (2) Manual paper feed unita Paper pickup roller✕{ b Paper feed roller✕{ c Separation roller✕{ d Manual paper feed gate solenoid e Transport roller 12 (Drive) f Manual feed paper entry detection g Torque limiter✕ h Manual feed paper empty detection i Paper pickup solenoid (1)(2)-a (1)-a (2)-b (1)-b (1)-c(2)-c (1)-d (2)-d (1)-e (2)-e (2)-f (2)-i (2) (2)-g (2)-h
MX-2300/2700 N/G MANUAL PAPER FEED SECTION D – 3 (1) Manual paper feed tray unit 1) Open the right door unit. 2) Remove the screws, and remove the connector cover. Remove the screws, then remove the ADU inner cover. 3) Remove the ADU cabinet F and the ADU cabinet R. 4) Remove the MF harness cover and disconnect the connector.5) Remove the MF tray installing shaft, and remove the manual paper feed tray unit. a. Temperature/humidity sensors b. Manual paper feed tray pull-out position detector 1 c. Manual paper feed tray pull-out position detector 2 d. Manual paper feed tray paper width detector 1) Remove the manual paper feed tray unit. 2) Remove the MF tray upper inside cover. 3) Disengage the pawl. Lift the MF tray upper and the MF tray 2, and disconnect the connector. 4) Temperature/humidity sensor (A), manual paper feed tray pull- out position detector 1 (B), manual paper feed tray pull-out position detector 2 (C) 1 2 1 2 1 3 2 A B C