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Sharp Mx 2300n Service Manual

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    							MX-2300/2700 N/G  SCANNER SECTION  C – 1 MX2700N
    Service Manual [C] SCANNER SECTION
    1. Electrical and mechanism relation diagram
    Signal Name Function/Operation
    CLI Scanner lamp Illuminates the document. (Xenon lamp)
    MHPS Scanner home position sensor Detects the home position of the copy lamp unit.
    MIM Scanner motor Drives the copy lamp unit and the mirror base unit.
    No. Name Function/Operation
    1 Pulley belt Transmits the scanner motor power to the pulley.
    2 Pulley Drives the scanner drive wire.
    3 Scanner drive wire Transmits the scanner motor power to the copy lamp unit and the mirror base unit.
    4 Reflector Condenses the copy lamp light.
    5 No. 2 mirror Inducts the document image into the No.3 mirror.
    6 No. 3 mirror Inducts the document image into the lens.
    7 Lens Reduces the document image (light), and project it on CCD.
    8 CCD PWB Reads the document image (optical signal) and converts it into the electric signal.
    9 Idle gear Transmits the scanner motor power to the belt.
    CN3501190-4017 CN1 501190-2017
    CN148501190-4017 CN147 501190-2017 CN137CCD PWB
    CCD_CLK1+
    16
    17
    18
    19
    202
    3 38
    40 39 35
    1 30
    155
    6
    7
    8
    12
    13
    14 AD_MCLK-
    AD_BLKCLPSH_OUT-AD_RDSICCD_CLK1-AGND
    AGND
    TC-
    TE- AGND
    AGND
    AGND
    AGND
    TC+
    TE+ AGND
    AGND 34
    36
    37 32
    33 CCD_SH31AD_MCLK+AD_CLPIN26
    27
    28
    29 20
    21
    24
    25 23/RES_CCDADCCD_CLK2-
    22 AD_SCLK
    CCD_CLK2+AD_WRSO
    AGND
    AD_SEN18
    19 A3.3V
    CCD_RS-/LVDS_STBYAGND 15
    16
    17 CCD_CP-
    AGND
    CCD_CP+
    A5V
    AGND
    AGND
    CCD_RS+ 11
    12
    13
    147
    8
    9
    101
    2 AGND
    AGND
    A12V
    5
    6 3
    4 AGND
    9
    10
    114
    AGND
    AGNDCLKP1_OUT+SH_OUT+CLKP1_OUT-TB+
    TD+
    TB-
    TD-
    AGND
    AGND
    TA+
    TCLK+
    TA-
    TCLK-
    AGND
    AGNDAGND
    AGND
    AGND
    A12V
    CCD_CP-
    AGND
    CCD_CP+
    A5V
    AGND
    AGND
    CCD_RS+
    A3.3V
    CCD_RS-
    /LVDS_STBYAGND/RES_CCDADAD_RDSICCD_CLK1-CCD_CLK2-AD_SCLKCCD_CLK2+AD_WRSO
    AGND
    AGND
    AD_CLPIN
    AD_MCLK-AD_BLKCLPAD_MCLK+CCD_SH
    AGND
    AGNDCLKP1_OUT+SH_OUT+CLKP1_OUT-SH_OUT-
    AGND
    AGND 24
    25
    26
    27
    28
    29
    30
    31
    32
    33
    34
    35
    36
    37
    38
    39
    401
    2
    3
    4
    5
    6
    7
    8
    9
    10
    11
    12
    13
    14
    15
    16
    17
    18
    19
    20
    21
    22CCD_CLK1+23AGND
    AD_SEN
    AGND
    AGND
    TC+
    TE+
    TC-
    TE-
    AGND
    AGND
    TB+
    TD+
    TB-
    TD-
    AGND
    AGND
    TA+
    TCLK+
    TA-
    TCLK-
    AGND
    AGND 1
    2
    3
    4
    5
    6
    7
    8
    9
    10
    11
    12
    13
    14
    15
    16
    17
    18
    19
    20
    1
    2
    3
    4 MiM_A
    MiM_B
    MiM_/A
    MiM_/B
    MIM
    1
    2 3 MHPS
    CLI
    CN134
    3
    2
    1 1
    2
    3 MHPS
    D-GND
    5VMHPS
    D-GND
    5V
    CL
    INVERTOR
    PWB
    CN130
    1 P-GND
    P-GND
    CL
    24VPD
    24VPD5
    4
    3
    2
    5P-GND
    P-GND
    CL
    24VPD 1
    2
    3
    4
    24VPD
    1
    2
    SCN-CNTPWB
    8
    4
    3
    7
    5
    6
    2
    9 
    						
    							MX-2300/2700 N/G  SCANNER SECTION  C – 2
    2. Operational descriptions
    A. Outline
    This section functions and operates as follows:
    1) The copy lamp radiates light onto the document, and the
    reflected light is scanned by the three line (RGB) CCD element
    and then converted into image signals (analog).
    2) The image signals (analog) are converted into 10bit digital sig-
    nals by the A/D converter.
    3) The image signals (digital) are sent to the image process sec-
    tion (scanner control PWB).
    B. Detail description
    (1) Optical section drive
    The optical section drive power is transmitted from the scanner
    motor (MIM) through the belt, the drive pulley, and the wire to drive
    the copy lamp unit and the mirror base which are attached by the
    drive wires.
    The scanner motor (MIM) is controlled by the drive signal sent from
    the scanner control PWB.
    (2) Scanner lamp drive
    The scanner lamp (CLI) is driven by the scanner lamp drive voltage
    generated in the CL inverter PWB according to the control signal
    sent from the scanner control PWB.
    (3) Image scan/color separation
    Light is radiated to a document by the scanner lamp, and the
    brightness of the reflected light is received by the three line (RGB)
    CCD element and converted into (analog) image signals.
    Each color component of RGB is separately extracted from the
    document image by the three lines (RGB) of the CCD elements.
    The red CCD extracts the red components from the document
    image, the green CCD the green components, and the blue CCD
    the blue components. This operation is called Color Separation.
    The CCD element, appeared as one unit, but has three separate
    rows of CCD elements drive each for (RGB).
    Scanning of a document in the main scanning direction is per-
    formed by the CCD elements. Scanning of a document in the sub
    scanning direction is performed by shifting the scanner unit position
    with the scanner motor.
    Document images are optically reduced by the lens and projected
    to the CCD elements.
    Scanning resolution is 600 dpi.(Image data per 1 line)
    (4) Image signal A/D conversion
    1) Each image signal (analog) of RGB is converted into 10bit dig-
    ital signal by the A/D converter.
    Each color pixel has 10bit information (256 gradations).
    2) Each 10bit digital image signal of RGB is sent to the image
    process section. 
    (5) Zooming operation
    Zooming in the sub scanning direction is performed by changing
    the scanning speed in the sub scanning direction.
    Zooming in the main scanning direction is not performed optically
    but by the image process technology (software).
    B
    RG
    R
    G
    B
    Red component of
    image dataBlue component of
    image data Green component of
    image data
    RGB
    CCD PWB
    Transfer IC
    BADC
    B
    B
    3
    CCD
    BIC
    GIC
    RIC
    GADC
    RADC
    R
    R
    G
    G 
    						
    							MX-2300/2700 N/G  SCANNER SECTION  C – 3
    3. Disassembly and assembly
    A. Optical system
    (1) Scanner unit
    1) Remove the upper cabinet rear cover and the upper cabinet
    rear.
    2) Remove the table glass and the SPF glass.
    3) Remove the upper cabinet right and the upper cabinet left.
    4) Disconnect the connector and remove the snap band.
    5) Remove the screws, and remove the scanner unit.
    a. Table glass
    b. SPF glass
    1) Remove the SPF glass (A). Remove the glass holder (B) and
    the table glass (C).
    Unit Parts Maintenance
    (1) Scanner unit a Table glass{
    b SPF glass{
    c Lens{
    d CCD{
    e Reflector{
    f Mirrors{
    gLamp{
    h CL inverter PWB
    i CCD unit
    j Scanner motor
    k Scanner home position 
    sensor
    l Original cover SW
    m Document detection light 
    receiving PWB
    n Document detection light 
    emitting PWB
    oRails✩
    p Drive wire✕
    qDrive belt✕
    (1)-a (1)-o(1)-b
    (1)-p (1)-h
    (1)-g
    (1)-p (1)-f
    (1)-d (1)-f
    (1)-e
    (1)-c(1)-o
    (1)-m
    (1)-n
    (1)-l
    (1)-j (1)-k
    (1)-q
    (1)-i
    (1)
    1
    23
    A
    BC 
    						
    							MX-2300/2700 N/G  SCANNER SECTION  C – 4 c. Lens
    d. CCD
    1) Remove the glass holder and the table glass.
    2) Remove the dark box cover (A) and the lens cover (B).
    3) Clean the lens (A) and CCD (B).
    e. Reflector
    f. Mirrors
    1) Remove the glass holder and the table glass.
    2) Shift the lamp unit and the mirror unit.
    3) Clean the reflector and No. 2 and 3 mirrors.4) Shift the lamp unit to the right end. Loosen the screws and
    remove the wire.
    5) While rotating the lamp unit, lift the lamp unit. Remove the har-
    ness holder and the flat cable. Remove the lamp unit.
    6) Clean the mirrors.
    g. Lamp
    h. CL inverter PWB
    1) Remove the table glass and the SPF glass.
    2) Remove the lamp unit.
    3) Disconnect the connector and remove the lamp.
    A
    B
    A
    B
    2
    2
    1
    3
    2
    1
    3
    2
    1 
    						
    							MX-2300/2700 N/G  SCANNER SECTION  C – 5 4) Remove the CL inverter PWB.
    i. CCD unit
    1) Remove the dark box. Disconnect the connector and remove
    the CCD unit.
    j. Scanner motor
    1) Remove the upper cabinet rear cover and the upper cabinet
    rear.
    2) Disconnect the connector, and remove the scanner motor.k. Scanner home position sensor
    1) Remove the upper cabinet rear cover and the upper cabinet
    rear.
    2) Disconnect the connector, and remove the scanner home posi-
    tion sensor.
    l. Original cover SW
    1) Remove the upper cabinet rear cover and the upper cabinet
    rear.
    2) Disconnect the connector, and remove the document cover
    SW.
    m. Document detection light receiving PWB
    1) Remove the operation panel base plate.
    2) Disconnect the connector and remove the document detection
    light receiving PWB.
    1
    2
    1
    2 
    						
    							MX-2300/2700 N/G  SCANNER SECTION  C – 6
    n. Document detection light emitting PWB
    1) Remove the upper cabinet rear.
    2) Remove the screws, and remove the light emitting unit.
    3) Remove the document detection light emitting PWB
    o. Railsp. Drive wire
    q. Drive belt
    * Install the drive wire in the sequence shown in the figure below.
    Wind the drive wire 10 turns around the winding pulley.
    The 9th turn must be fixed with a screw.
    When moving the copy lamp unit manually for cleaning or adjusting
    the scanner section and the mirror section, be sure to turn OFF the
    main power source (the power switch inside the front cover) and
    confirm that the power LED on the operation panel is OFF.
    If the copy lamp unit is manually moved with the main power ON, the
    trouble code F6-30 may occur.
    If the trouble code F6-30 is not canceled by turning OFF/ON the
    main power, refer to the Service Manual (FAX self diagnostics and
    the trouble codes).
    1
    11089
    1 10 89
    2
    2
    3
    3
    4
    4
    5
    5
    6
    6
    7
    7
    1
    1
    : Dec. 15 20051 
    						
    							MX-2300/2700 N/G  SCANNER SECTION  C – 7
    4. Maintenance
    A. Optical Section
    ✕: Check (Clean, replace, or adjust according to necessity.) {: Clean ▲: Replace U: Adjust ✩: Lubricate †: Shif the position.
    No. Parts nameMonochrome 
    supply, 
    mechanical partsWhen 
    calling100
    K200
    K300
    K400
    K500
    K600
    K700
    K800
    K900
    K1000
    K11 0 0
    K1200
    KRemark/Refer to 
    the Parts Guide. 
    Block/Item No. 
    (Only the 
    replacement parts 
    are described.)
    1 Mirror/lens/
    reflector/CCDMechanism parts{ {{{{{{{{{ { { {
    2 Table glass/SPF 
    glass{ {{{{{{{{{ { { {
    3 Scanner lamp{ {{{{{{{{{ { { {
    4 Rails✩ ✩✩✩✩✩✩✩✩✩ ✩ ✩ ✩Specified position
    5 Drive belt/drive 
    wire✕ ✕✕✕✕✕✕✕✕✕ ✕ ✕ ✕
    4
    2 42
    4
    3
    55 1
    1
    14 
    						
    							MX-2300/2700 N/G  MANUAL PAPER FEED SECTION  D – 1 MX2700N
    Service Manual [D] MANUAL PAPER FEED SECTION
    1. Electrical and mechanism relation diagram
    CN3(1/2)
    S32B-PHDSS-B5VN
    20 MPWD13 MPLD2
    5VLED12MPLD16
    18
    19
    5VLED13MTOP2
    5VLED925 MTOP1
    D-GND
    31 28 5VN
    29
    14 27 24
    MTOP1 6
    22
    14 13
    1
    TH_M
    5VLED9 5
    2D-GND 7
    HUD_M1012 35VLED13
    911 5VN 48
    7 MTOP2
    8 91 MPLD2 14
    5 5VN
    4 5VLED12 11
    10
    6 MPWD3 MPLD 12
    RIGHT
    DOOR I/F
    PWB
    TH_M HUD_M
    DF11-8DP-SP1
    8 6 7 2 4 5 3 1D-GND
    D-GND
    D-GND
    D-GND
    D-GND
    D-GND
    D-GND
    D-GND
    CN26
    P QR/P4 32PIN S
    B32B-PHDSS-B
    PHNR-2-H + BU02P-TR-P-H
    DF11-6DP-SP1
    PHNR-8-H + BU08P-TR-P-Ha
    PHNR-14-H + BU14P-TR-P-H PHNR-9-H + BU09P-TR-P-H CN3(2/2)
    PHNR-5-H + BU05P-TR-P-H
    DF11-6DP-SP2 24V3
    31
    /MPUC15
    13 /MPGS
    1
    2
    4
    3
    5
    6
    31
    14 30
    284 /MPFS
    3
    24V3
    HPDET
    5VLED77
    8
    9 D-GND/MPUC 5 15
    14 30/MPGS
    6 28
    13/MPFS
    24V3
    24V3
    8
    1 MPFD 324V3 2/MPGS
    5VLED7 4
    3 3/MPGS
    MPFD 124V3
    4 5 2
    5
    D-GND 2 6 7 /MPFS 2
    4
    24V3 1
    1 6 HPDET 3
    5D-GND
    4 5VLED7 5
    10 MPFD 8
    6
    4
    2
    5
    3
    1
    7
    D-GND D-GND D-GND 5VLED7 5VLED7 5VLED7 24V3
    24V3
    24V3
    24V3
    24V3
    24V3
    4
    6 5
    1D-GND 5
    8
    9 D-GND
    7 5VLED124
    MPWD 3
    25VNMPLD 63 5VLED12 1MPLD
    2D-GND
    3
    25VN
    1MPWD
    D-GND
    3MTOP2
    D-GND
    5VLED13 1
    2
    TH_M 1
    2
    3
    45VN
    HUD_M
    D-GND 1
    2
    3MTOP1
    D-GND
    5VLED9
    5VLED7MPFD
    D-GND
    3 1
    2
    RSM2P P
    124V31
    2/MPGS2
    PSM2P R
    21
    2 24V3
    /MPFS 1/MPUC 22
    1 24V3 1
    5VLED7D-GND HPDET 1
    2
    3
    CN17
    B7P-PH-K-S R
    SM18P
    P
    B32B-PHDSS-B CN9
    3
    INT24V2
    B3P-PH-K-S
    P-GND8 /CLUM2
    /CPUC16 /CLUM1
    14
    15/CLUM216
    9
    24V312 24V3
    11 /CPFC10
    2 CPFM_LD8
    24V3 8
    57
    /CPFC 7
    P-GND4 /CPFM_CK/CPFM_D5
    3
    /CPFM_CK 34
    /CPFM_D 45
    CPFM_LD9
    /CPUC1 924V310
    10P-GND /CLUM1P-GND
    14 15
    15 16
    7 P-GND
    13 14
    1311 /CPUC224V3
    /CPUC211 24V3 12
    1
    INT24V2 1 1
    2
    P-GND 212 13
    1 2 3
    4 5 6 7
    INT24V2P-GND FG-OUT
    /CPFM_CK/CPFM_D CPFM_LD5V
    PCU PWBAC PWB
    CN1
    B6B-PH-K-S6 13
    4 PSFMB/ PSFMB//2
    PSFMA/
    INT24V15 INT24V1 PSFMA//
    INT24V1 5PSFMB// 3
    PSFMB/ 6PSFMA/ 4 1
    INT24V1 2PSFMA//
    DRIVER
    MAIN PWB
    MPLD MPWD
    MTOP2 MTOP1TH_D/HUD_M
    MPED3 MPFDMPFS
    MPGSCPFM
    MPUCPFM
    2
    14
    5 
    						
    							MX-2300/2700 N/G  MANUAL PAPER FEED SECTION  D – 2
    2. Operational descriptions
    The paper pickup roller moves up and down to press paper and
    separates the top paper, which is fed to the paper feed roller.
    The paper feed roller feeds paper to the paper transport section,
    and the separation roller prevents double feed.. ON/OFF control of
    the pickup roller and the paper feed roller is made by the manual
    paper feed clutch. Paper is transported to the resist roller by the
    manual paper transport roller. 
    3. Disassembly and assembly
    A. Manual paper feed section
    Signal name Name Function/Operation
    CPFM Paper feed motor Paper feed section drive
    MPED Manual feed paper empty detection  Manual paper feed tray paper empty detection
    MPFD Manual feed paper entry detection  Manual paper feed tray paper empty detection
    MPDS Paper pickup solenoid Paper pickup solenoid (Manual paper feed)
    MPGS Manual paper feed gate solenoid Controls the manual paper feed gate solenoid Open/Close.
    MPLD Manual feed paper length detector Manual paper feed tray paper length detection
    MPUC Manual paper feed clutch Controls the manual paper feed section paper feed roller ON/OFF.
    MPWD Manual paper feed tray paper width detector Manual paper feed tray paper width detection
    MTOP1 Manual paper feed tray pull-out position detector 1 Manual paper feed tray paper pull-out position detection (storage position)
    MTOP2 Manual paper feed tray pull-out position detector 2 Manual paper feed tray paper pull-out position detection (pulling-out position)
    PFM Transport motor Transport drive between the resist roller and the paper feed section. Transport drive 
    between the resist roller and the right door section.
    TH_M/HUD_M Temperature/humidity detection Detects temperature/humidity.
    No. Name Function/Operation
    1 Paper feed roller (Manual paper feed tray) Feeds paper to the paper transport section.
    2 Separation roller (Manual paper feed tray) Separates paper to prevent Double Feed.
    3 Paper pickup roller (Manual paper feed tray) Feeds paper to the paper feed roller.
    4 Torque limiter A certain  level of resistance force is supplied to the rotation of the separation roller to 
    prevent double feed.
    5 Transport roller 12 (Drive) Transports paper transported from the transport roller 11 to the transport roller 8.
    Transports paper fed from the manual feed tray to the transport roller 8.
    Unit Parts Maintenance
    (1) Manual 
    paper feed 
    tray unita Temperature/humidity sensors
    b Manual paper feed tray pull-out 
    position detector 1
    c Manual paper feed tray pull-out 
    position detector 2
    d Manual paper feed tray paper 
    width detector
    e Manual feed paper length 
    detector
    (2) Manual 
    paper feed 
    unita Paper pickup roller✕{
    b Paper feed roller✕{
    c Separation roller✕{
    d Manual paper feed gate 
    solenoid
    e Transport roller 12 (Drive)
    f Manual feed paper entry 
    detection 
    g Torque limiter✕
    h Manual feed paper empty 
    detection 
    i Paper pickup solenoid
    (1)(2)-a
    (1)-a (2)-b
    (1)-b
    (1)-c(2)-c
    (1)-d (2)-d
    (1)-e (2)-e
    (2)-f (2)-i (2)
    (2)-g
    (2)-h 
    						
    							MX-2300/2700 N/G  MANUAL PAPER FEED SECTION  D – 3
    (1) Manual paper feed tray unit
    1) Open the right door unit.
    2) Remove the screws, and remove the connector cover.
    Remove the screws, then remove the ADU inner cover.
    3) Remove the ADU cabinet F and the ADU cabinet R.
    4) Remove the MF harness cover and disconnect the connector.5) Remove the MF tray installing shaft, and remove the manual
    paper feed tray unit.
    a. Temperature/humidity sensors
    b. Manual paper feed tray pull-out position detector 1
    c. Manual paper feed tray pull-out position detector 2
    d. Manual paper feed tray paper width detector
    1) Remove the manual paper feed tray unit.
    2) Remove the MF tray upper inside cover.
    3) Disengage the pawl. Lift the MF tray upper and the MF tray 2,
    and disconnect the connector.
    4) Temperature/humidity sensor (A), manual paper feed tray pull-
    out position detector 1 (B), manual paper feed tray pull-out
    position detector 2 (C)
    1
    2
    1
    2
    1
    3
    2
    A
    B
    C 
    						
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