Sharp Mx 2300n Service Manual
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MX-2300/2700 N/G SELF DIAG AND TROUBLE CODE 8 – 22 H4-00 Fusing section low temperature trou- ble (TH_UM_AD2) H4-01 Fusing section low temperature trou- ble (TH_LM) H4-02 Sub thermistor fusing section low temperature trouble (TH_US) H4-30 Thermistor differential input trouble (TH_UM) H5-01 5 continuous detection of POD1 not- reached jam L1-00 Mirror feed trouble L3-00 Mirror return trouble L4-02 Paper feed motor lock trouble Trouble content The temperature does not reach the specified level within the specified time after turning on the power relay. Section PCU Case 1 Cause Thermistor trouble, heater lamp trouble, PCU PWB trouble, thermostat trouble, AC power source trouble, interlock switch trouble Check and remedy1) Use SIM5-2 to check blinking of the heater lamp. 2) If it blinks normally, check the thermistor and the harness. Check the control PWB thermistor input circuit section. 3) If it is not lighted, check for the heater lamp disconnection and the thermostat breakage. Check the interlock switch. Check the AC PWB and the PCU PWB lamp control circuit. 4) Use SIM14 to cancel the trouble. Trouble content The temperature does not reach the specified level within the specified time after turning on the power relay. Section PCU Case 1 Cause Thermistor trouble, heater lamp trouble, PCU PWB trouble, thermostat trouble, AC power source trouble, interlock switch trouble Check and remedy1) Use SIM5-2 to check blinking of the heater lamp. 2) If it blinks normally, check the thermistor and the harness. Check the control PWB thermistor input circuit section. 3) If it is not lighted, check for the heater lamp disconnection and the thermostat breakage. Check the interlock switch. Check the AC PWB and the PCU PWB lamp control circuit. 4) Use SIM14 to cancel the trouble. Trouble content The temperature does not reach the specified level within the specified time after turning on the power relay. Section PCU Case 1 Cause Thermistor trouble, heater lamp trouble, PCU PWB trouble, thermostat trouble, AC power source trouble, interlock switch trouble Check and remedy1) Use SIM5-2 to check blinking of the heater lamp.. 2) If it blinks normally, check the thermistor and the harness. Check the control PWB thermistor input circuit section. 3) If it is not lighted, check for the heater lamp disconnection and the thermostat breakage. Check the interlock switch. Check the AC PWB and the PCU PWB lamp control circuit. 4) Use SIM14 to cancel the trouble.Trouble content TH_UM_AD1 and TH_UM_AD2 do not exceed the specified level (50 count with the AD value) within 1minute after HL_UM is turned on. Section PCU Case 1 Cause HL_UM does not turn on. Thermistor trouble, harness trouble, PCU PWB trouble Check and remedy1) Use SIM5-2 to check blinking of the heater lamp. 2) If it blinks normally, check the thermistor and the harness. Check the PCU PWB thermistor input circuit section. 3) If it is not lighted, check for the heater lamp disconnection and the thermostat breakage. Check the interlock switch. Check the AC PWB and the PCU PWB lamp control circuit. 4) Use SIM14 to cancel the trouble. Trouble content 5 continuous detection of POD1 not-reached jam Section PCU Case 1 Cause The fusing jam is not removed completely. (Jam paper remains.) Check and remedyCheck the fusing section for jam paper. (winding, etc.) Case 2 Cause POD1 sensor trouble or harness connection trouble Check and remedyCheck the POD1 sensor harness. Use SIM14 to cancel the trouble. Case 3 Cause Fusing unit installation trouble Check and remedyCheck the fusing unit installation. Trouble content Mirror feed is not completed within the specified time. Section Scanner Case 1 Cause Mirror unit trouble, mirror wire disengagement Check and remedyUse SIM1-1 to check the mirror operation. Trouble content Mirror return is not completed within the specified time. Section Scanner Case 1 Cause Mirror unit trouble, mirror wire disengagement Check and remedyUse SIM1-1 to check the mirror operation. Trouble content When the paper feed motor is rotated in warming up or in canceling a jam and the lock signal is not detected within 1sec. Section PCU Case 1 Cause Paper feed motor trouble, harness connection trouble between PCU PWB and paper feed motor, control circuit trouble Check and remedyUse SIM6-1 to check the paper feed motor operation. Check the harness and the connector between the PCU PWB and the paper feed motor.
MX-2300/2700 N/G SELF DIAG AND TROUBLE CODE 8 – 23 L4-04 Developing motor trouble (BLACK) L4-05 Developing motor trouble (COLOR) L4-06 Transfer belt separation position sen- sor trouble L4-11 Shift motor trouble L4-30 Controller fan/HDD fan motor trouble L4-31 Paper exit cooling fan trouble Trouble content The motor lock signal is detected during rotation of the developing motor. Section PCU Case 1 Cause Harness connection trouble between the PCU PWB and the developing motor. Check and remedyCheck the harness and the connector between the PCU PWB and the developing motor. Case 2 Cause Developing motor trouble, control circuit trouble Check and remedyUse SIM25-1 to check the operation of the developing motor. Trouble content The motor lock signal is detected during rotation of the developing motor. Section PCU Case 1 Cause Harness connection trouble between the PCU PWB and the developing motor. Check and remedyCheck the harness and the connector between the PCU PWB and the developing motor. Case 2 Cause Developing motor trouble, control circuit trouble Check and remedyUse SIM25-1 to check the operation of the developing motor. Trouble content When separating the primary transfer belt unit, change in the separation position sensor characteristics is not detected within the specified time. Section PCU Case 1 Cause Harness connection trouble between the PCU PWB and the separation position sensor Check and remedyCheck the harness between the PCU PWB and the separation position sensor. Case 2 Cause The belt position sensor is not interrupted or it is always interrupted. Belt separation clutch operation trouble Check and remedyUse SIM6-3 to check the belt separation operation. Case 3 Cause The primary transfer belt unit is not installed. Check and remedyInstall the primary transfer belt.Trouble content When the shift motor is initialized, no characteristics change of the shifter home position sensor is not detected within the specified time. Section PCU Case 1 Cause Shift motor trouble Check and remedyUse SIM6-1 to check the operation of the shift motor. Case 2 Cause Harness connection trouble between the PCU PWB and the shift motor, control circuit trouble Check and remedyUse SIM30-1 to check the shifter home position sensor. Check the harness and the connector between the PCU PWB and the shift motor. Case 3 Cause When the finisher is installed with the finisher connector disconnected and when the finisher communication trouble occurs. Check and remedyConnect the finisher connector. When the communication trouble occurs between the PCU and the finisher, refer to the content of F1-00. Trouble content 1) The motor lock signal is detected during rotation of the controller fan motor. 2) The motor lock signal is detected during rotation of the HDD fan motor. Section MFP Case 1 Cause Fan motor trouble Check and remedyUse SIM6-2 to check the operation of the fan motor. Case 2 Cause Harness connection trouble between the mother PWB and the fan motor. Check and remedyCheck the harness and the connector between the mother PWB and the fan motor. Case 3 Cause Control circuit trouble Check and remedyReplace the controller PWB. Case 4 Cause Mother PWB trouble. Check and remedyReplace the mother PWB. Trouble content When the paper exit cooling fan is operated, the fan operation signal is not detected within the specified time. Section PCU Case 1 Cause Fan connector disconnection Check and remedyCheck the harness and the connector between the PCU PWB and the fan. Case 2 Cause Fan does not rotate because of other trouble. Check and remedyUse SIM6-2 to check that the fan is rotation actually.
MX-2300/2700 N/G SELF DIAG AND TROUBLE CODE 8 – 24 L4-32 Power cooling fan/ozone exhaust fan trouble L6-10 Polygon motor lock detection L8-01 No full wave signal L8-02 Full wave signal width abnormality L8-20 Power controller communication trou- ble PC--- Personal counter not installed U1-01 Battery trouble U2-00 EEPROM read/write error (MFP detection) U2-05 HDD/Flash/EEPROM data discrepancy Trouble content When the power cooling fan/ozone exhaust fan is operated, the fan operation signal is not detected within the specified time. Section PCU Case 1 Cause Power cooling fan or ozone exhaust fan connector disconnection Check and remedyCheck the harness and the connector between the PCU PWB and the fan. Case 2 Cause Fan does not rotate because of other trouble Check and remedyUse SIM6-2 to check that the fan is actually rotating. Trouble content It is judged that the LSU polygon motor lock signal is not outputted, and the lock signal is checked after 7 sec from starting rotation of the polygon motor and it is judged that the polygon motor does not rotate properly. Section LSU Case 1 Cause Disconnection of the LSU connector or the LSU inside harness, or breakage Check and remedyCheck connection of the harness and the connector. If the trouble cannot be removed, replace the LSUcnt PWB or the LSU. Case 2 Cause Polygon motor trouble, LSU PWB trouble Check and remedyUse SIM61-1 to check the operation of the polygon motor. If the trouble cannot be removed, replace the LSUcnt PWB or the LSU. Trouble content No full wave signal is detected. Section PCU Case 1 Cause Harness trouble Check and remedyCheck connection of the harness and the connector. Case 2 Cause Power unit trouble Check and remedyReplace the power unit. Case 3 Cause PCU PWB trouble Check and remedyReplace the PCU PWB. Trouble content The full wave signal is judged as frequency abnormality. (The detection frequency is judged as 65Hz or above or 45Hz or less.) Section PCU Case 1 Cause Harness trouble Check and remedyCheck the harness and the connector connection. Case 2 Cause Power unit trouble Check and remedyReplace the power unit. Case 3 Cause PCU PWB trouble Check and remedyReplace the PCU PWB.Trouble content Communication establishment error/Framing/Parity/ Protocol error Section MFP Case 1 Cause Connector connection trouble between the mother board PWB and the MFPcnt PWB. MFPcnt PWB mother board connector pin breakage Check and remedyCheck the connector connection between the mother board PWB and the MFPcnt PWB. Check grounding of the machine. Case 2 Cause Mother PWB trouble Check and remedyReplace the mother PWB. Case 3 Cause Mother PWB jumper error Check and remedySet the mother PWB jumper to the Default side. Trouble content The personal counter is not installed. Section MFP Case 1 Cause The personal counter is not installed. Check and remedyInstall the personal counter. Trouble content Backup SRAM battery voltage fall Section MFP Case 1 Cause 1) Battery life 2) Battery circuit abnormality Check and remedyCheck that the battery voltage is about 2.5V or above. Trouble content EEPROM device read/write error Section MFP Case 1 Cause EEPROM device trouble Check and remedyReplace the EEPROM device. Case 2 Cause EEPROM device contact failure Check and remedyCheck that EEPROM device is properly inserted. Case 3 Cause Device access error due to electrical noises Check and remedyReplace the MFPcnt PWB. Trouble content A HDD or Flash memory for user authentication different from that used before turn off the power is installed. Section MFP Case 1 Cause HDD replacement or Flash memory replacement Check and remedyInitialize the authentication information with SIM16, and import the backup data (exported data) if any.
MX-2300/2700 N/G SELF DIAG AND TROUBLE CODE 8 – 25 U2-10 SRAM user authentication index check sum error U2-11 EEPROM check sum error (MFP detection) U2-22 SRAM memory check sum error U2-23 MFPC section SRAM memory individual data check sum error U2-24 SRAM memory user authentication counter check sum error U2-25 Flash memory user authentication counter check sum error U2-30 Serial number data discrepancy (MFP ↔ PCU) U2-50 HDD section individual data check sum error Trouble content User index information (basic data of user authentication) check sum error on the SRAM Section MFP Case 1 Cause 1) SRAM trouble 2) Hang-up of the control circuit due to electrical noises 3) MFPcnt PWB SRAM access circuit trouble Check and remedyUse SIM16 to cancel U2 trouble. Trouble content Counter information check sum error on the EEPROM Section MFP Case 1 Cause 1) EEPROM device trouble 2) EEPROM device contact failure 3) Device access error due to electrical noises Check and remedyUse SIM16 to cancel U2 trouble. Trouble content MFPcnt PWB SRAM memory check sum error Section MFP Case 1 Cause SRAM trouble Check and remedy1) Initialize the communication management table registered in SRAM and the FAX soft switch. 2) Since the registered contents have been deleted, register them again. Case 2 Cause Control circuit hang-up due to electrical noises Check and remedyUse SIM16 to cancel U2 trouble. Case 3 Cause MFPcnt PWB SRAM access circuit trouble Check and remedyReplace the MFPcnt PWB. Trouble content MFPcnt PWB SRAM memory individual data check sum error (Communication management table, sender registration data, etc.) Section MFP Case 1 Cause SRAM trouble Check and remedy1) Turn OFF/ON the power to initialize the data related to the check sum error automatically. 2) Since the registered contents have been deleted, register them again. Case 2 Cause Control circuit hang-up due to electrical noises Check and remedyUse SIM16 to cancel U2 trouble. Case 3 Cause MFPcnt PWB SRAM access circuit trouble Check and remedyReplace the MFPcnt PWB.Trouble content Check sum error of the user counter on SRAM Section MFP Case 1 Cause 1) SRAM trouble 2) Control circuit hang-up due to electrical noises 3) MFPcnt PWB SRAM access circuit trouble Check and remedyUse SIM16 to cancel U2 trouble. Trouble content Check sum error of the user authentication counter on FLASH Section MFP Case 1 Cause Flash trouble. Control circuit hang-up due to electrical noises MFPcnt PWB FLASH access circuit trouble. Check and remedyUse SIM16 to recalculate the check sum of the user counter and save the normal sum value. Trouble content The serial number stored in the PCU differs from that stored in the MFP. Section MFP Case 1 Cause EEPROM is not changed when the PCU/MFPcnt PWB is replaced. Check and remedy1) Check that EEPROM is properly set. 2) Check that EEPROM on the previous PWB is inserted to the newly installed PWB. Trouble content MFPcnt HDD individual data check sum error (One- touch, group, program, etc.) Section MFP Case 1 Cause Write/read error to/from HDD Check and remedy1) Turn OFF/ON the power to initialize the data related to the check sum error contents. 2) Since the registered contents have been deleted, register them again. 3) If the trouble is not canceled, replace the HDD. Case 2 Cause Control circuit hang-up due to electrical noises Check and remedyUse SIM16 to cancel U2 trouble. Case 3 Cause MFPcnt PWB HDD access circuit trouble Check and remedyReplace the MFPcnt PWB.
MX-2300/2700 N/G SELF DIAG AND TROUBLE CODE 8 – 26 U2-80 EEPROM read/write error (SCU detection) U2-81 Adjustment value check sum error (SCU detection) U2-90 EEPROM read/write error (PCU detection) U2-91 EEPROM (PCU) check sum error U6-00 Desk communication trouble U6-01 Tray 1 lift-up trouble U6-02 Tray 2 lift-up trouble U6-09 LCC lift motor trouble Trouble content 1) EEPROM version error 2) Write error to EEPROM Section Scanner Case 1 Cause EEPROM trouble, installation of EEPROM which is not initialized Check and remedyCheck that EEPROM is properly set. Case 2 Cause SCU PWB EEPROM access circuit trouble Check and remedyTo avoid deletion of the counter data/adjustment data, use the simulation to save the counter/adjustment values. (If there is a printer option, execute SIM22-1 to save the counter data and the adjustment values.) Replace the SCU PWB. Use SIM16 to cancel the trouble. Trouble content EEPROM (SCU) check sum error Section Scanner Case 1 Cause Control circuit hang-up due to electrical noises Check and remedyUse SIM16 to cancel U2 trouble. Case 2 Cause EEPROM trouble Check and remedyTo avoid deletion of the counter data/adjustment data, use the simulation to save the counter/adjustment values. (If there is a printer option, execute SIM22-1 to save the counter data and the adjustment values.) Replace the SCU PWB. Use SIM16 to cancel the trouble. Case 3 Cause SCU PWB EEPROM access circuit trouble Check and remedyCheck that EEPROM is properly set. Trouble content EEPROM version error, write error to EEPROM Section PCU Case 1 Cause EEPROM trouble, installation of EEPROM which is not initialized Check and remedyCheck that EEPROM is properly set. Case 2 Cause PCU PWB EEPROM access circuit trouble Check and remedyTo avoid deletion of the counter data/adjustment data, use the simulation to save the counter/adjustment values. (If there is a printer option, execute SIM22-1 to save the counter data and the adjustment values.) Replace the PCU PWB. Use SIM16 to cancel the trouble. Trouble content Check sum error of adjustment value (PCU) Section PCU Case 1 Cause Control circuit hang-up due to electrical noises Check and remedyUse SIM16 to cancel the trouble. Case 2 Cause EEPROM trouble. Check and remedyCheck that EEPROM is properly set. Case 3 Cause PCU PWB EEPROM access circuit trouble Check and remedyTo avoid deletion of the counter data/adjustment data, use the simulation to save the counter/adjustment values. (If there is a printer option, execute SIM22-1 to save the counter data and the adjustment values.) Replace the PCU PWB. Trouble content Desk communication error, communication line test error after turning on the power or canceling the exclusive simulation Section PCU Case 1 Cause Connector and harness connection trouble or disconnection, desk control PWB trouble, control PWB (PCU) trouble, malfunction due to electrical noises Check and remedyCancel the trouble by turning OFF/ON. Check the connector and the harness of the communication line. Trouble content DLUD1 does not turn ON within the specified time. Section PCU Case 1 Cause DLUD1 sensor trouble, tray 1 lift-up motor trouble, desk PWB, lift-up unit, paper feed unit harness connection trouble Check and remedyCheck DLUD1 and its harness and connector. Check the lift-up unit. Trouble content DLUD2 does not turn ON within the specified time. Section PCU Case 1 Cause DLUD2 sensor trouble, tray 2 lift-up motor trouble, desk PWB, lift-up unit, paper feed unit harness connection trouble Check and remedyCheck DLUD2 and its harness and connector. Check the lift-up unit. Trouble content • The encoder input value is not changed in 0.13sec (1st time)/0.5sec (2nd time and later) after rotation of the motor. • The motor is rotated for 18sec or more. • The encoder is changed after passing a certain time from stopping the motor. (2sec, 10 count or more) Section PCU Case 1 Cause Sensor trouble, LCC control PWB trouble, gear breakage, lift motor trouble Check and remedyUse SIM4-2 and 4-3 to check the operation of the sensor and the lift motor. Use SIM15 to cancel the trouble.
MX-2300/2700 N/G SELF DIAG AND TROUBLE CODE 8 – 27 U6-10 Desk transport motor trouble U6-20 LCC communication trouble U6-21 LCC transport motor trouble U6-22 LCC 24V power abnormality U6-50 Desk incompatibility trouble U6-51 LCC incompatibility trouble UC-02 CPT-ASIC abnormality UC-20 Document control module trouble Trouble content Desk transport motor operation trouble Section PCU Case 1 Cause Motor lock, motor RPM abnormality, overcurent to the motor, console finisher control PWB trouble Check and remedyUse SIM 4-3 to check the operation of the desk transport motor. Trouble content LCC communication error. Communication line test error after turning ON the power or canceling the exclusive simulation. LCC and machine model codes discrepancy error Section PCU Case 1 Cause Connector and harness connection trouble or disconnection, LCC control PWB trouble, control PWB (PCU) trouble, malfunction due to electrical noises Check and remedyTurn OFF/ON the power to cancel the trouble. Check the connector and the harness of the communication line. Trouble content • The encoder input value is not changed in 0.06sec after turning on the motor. • The encoder input value is changed after a certain time from turning OFF the motor. (After 5sec, count is made for 0.1sec to get 100 or more count.) Section PCU Case 1 Cause Motor lock, motor RPM abnormality, an overcurrent to the motor, LCC control PWB trouble Check and remedyUse SIM4-3 to check the operation of the transport motor. Trouble content DC24V power is not supplied to LCC. Section PCU Case 1 Cause Connector and harness connection trouble or disconnection, LCC control PWB trouble, power unit trouble Check and remedyCheck the connector and the harness of the power line. Check that the power unit and the LCC control PWB is of 24V. Trouble content Detection of desk connection incompatible with the MX-2300/2700 ** Section PCU Case 1 Cause Connection of a desk which is incompatible with the MX-2300/2700 ** is detected. Check and remedyConnect the MX-DEX1/DEX2. Trouble content Detection of LCC connection which is incompatible with the MX-2300/2700 **. Section PCU Case 1 Cause Connection of the LCC, which is incompatible with the MX-2300/2700 ** is detected. Check and remedyConnect the MX-LCX1.Trouble content CPT-ASIC access error (When the ASIC does not operate normally.) Section Scanner Case 1 Cause CPT-ASIC abnormality, SCU PWB abnormality Check and remedyTurn OFF/ON the power several times. If the trouble still occurs, replace the SCU PWB or the CPT-ASIC. Trouble content Communication error between SCU and DOCC Communication line test error when turning on the power or after canceling an exclusion simulation. Section Scanner Case 1 Cause Connector or harness connection error or disconnection Check and remedyCheck the connector and harness in the communication line. Case 2 Cause Control PWB (SCU) trouble, DOCC PWB trouble. Check and remedyReplace the SCU PWB or the DOCC PWB. Case 3 Cause Malfunction due to electrical noises. Check and remedyTurn OFF/ON the power to electrical cancel the trouble.
MX-2300/2700 N/G MAINTENANCE 9 – 1 MX2700N Service Manual [9] MAINTENANCE 1. Maintenance system table ✕: Check (Clean, replace, or adjust according to necessity.) {: Clean ▲: Replace U: Adjust ✩: Lubricate †: Shift the position. Unit name Part nameMonochrome supply/ Mechanical partsWhen calling100 K200 K300 K400 K500 K600 K700 K800 K900 K1000 K11 0 0 K1200 KRemark/Refer to the Parts Guide. Block/Item No. (Only the replacement parts are described.) Color supply 60 K120 K180 K240 K300 K360 K Drum peripheralDrum (BK) Monochrome supply▲▲▲▲▲▲▲▲▲ ▲ ▲ ▲ Cleaner blade (BK)▲▲▲▲▲▲▲▲▲ ▲ ▲ ▲(P/G No.: [24]-14) Charging unit (BK)▲▲▲▲▲▲▲▲▲ ▲ ▲ ▲(P/G No.: [24]-2) Drum (C) Color supply▲▲▲▲ ▲ ▲ Cleaner blade (C)▲▲▲▲ ▲ ▲(P/G No.: [24]-14) Charging unit (C)▲▲▲▲ ▲ ▲(P/G No.: [24]-2) Side seal F/R (BK) Mechanical parts✕✕✕✕✕✕✕✕✕ ✕ ✕ ✕ Toner reception seal (BK)✕ ✕✕✕✕✕✕✕✕✕ ✕ ✕ ✕ Side seal F/R(C)✕✕✕✕ ✕ ✕ Toner reception seal (C)✕ ✕✕✕✕ ✕ ✕ Waste toner box✕ ✕✕✕✕✕✕✕✕✕ ✕ ✕ ✕ Developing sectionDeveloper (BK) Monochrome supply▲▲▲▲▲▲▲▲▲ ▲ ▲ ▲ DV seal (BK)▲▲▲▲▲▲▲▲▲ ▲ ▲ ▲(P/G No.: [23]-42) DV side seal F (BK)▲▲▲▲▲▲▲▲▲ ▲ ▲ ▲(P/G No.: [23]-26) DV side seal R (BK)▲▲▲▲▲▲▲▲▲ ▲ ▲ ▲(P/G No.: [23]-15) Toner filter▲▲▲▲▲▲▲▲▲ ▲ ▲ ▲(P/G No.: [22]-37) Developer (C) Color supply▲▲▲▲ ▲ ▲ Developer (M)▲▲▲▲ ▲ ▲ Developer (Y)▲▲▲▲ ▲ ▲ DV seal (C)▲▲▲▲ ▲ ▲(P/G No.: [23]-42) DV side seal F/R (C)▲▲▲▲ ▲ ▲(P/G No.: [23]-26, [23]-15) Toner filter▲▲▲▲ ▲ ▲(P/G No.: [22]-37) Toner cartridge (BK/ C/M/Y)Monochrome/ Color supplyUser replacement for every toner empty (or the specified traveling distance). Bias pin/Connector Mechanical parts✕ ✕✕✕✕✕✕✕✕✕ ✕ ✕ ✕ Unit name Part nameMonochrome supply/ Mechanical partsWhen calling100 K200 K300 K400 K500 K600 K700 K800 K900 K1000 K1100 K1200 KRemark/Refer to the Parts Guide. Block/Item No. (Only the replacement parts are described.) LSU Dust proof glass Mechanical parts{ {{{{{{{{{ { { { Cleaning base✕ ▲▲▲▲▲▲▲▲▲ ▲ ▲ ▲(P/G No.: [2]-35) Transfer sectionIntermediate transfer beltMechanical parts✕ ▲▲▲▲▲▲▲▲▲ ▲ ▲ ▲(P/G No.: [26]-3) Primary transfer roller✕✕✕▲✕✕▲✕✕▲✕✕▲(P/G No.: [27]-9) (P/G No.: [28]-27) Intermediate transfer blade✕ ▲▲▲▲▲▲▲▲▲ ▲ ▲ ▲(P/G No.: [25]-19) Belt drive gear✕ ▲▲▲▲▲▲▲▲▲ ▲ ▲ ▲(P/G No.: [27]-13) Primary transfer conduction collar✕ ▲▲▲▲▲▲▲▲▲ ▲ ▲ ▲(P/G No.: [27]-8) (P/G No.: [28]-25) Transfer drive roller{{{{{{{{{ { { { Transfer follower roller{{{{{{{{{ { { { Tension roller{{{{{{{{{ { { { Belt CL brush✕✕✕✕✕✕✕✕✕ ✕ ✕ ✕ Y auxiliary roller{{{{{{{{{ { { { Resist backup roller✕✕✕✕✕✕✕✕✕ ✕ ✕ ✕ Secondary transfer belt✕✕✕▲✕✕▲✕✕▲✕✕▲(P/G No.: [30]-21) Secondary transfer roller✕✕✕▲✕✕▲✕✕▲✕✕▲(P/G No.: [30]-6) Secondary belt drive roller✕✕{✕✕{✕✕{✕✕{ Secondary belt tension roller✕✕{✕✕{✕✕{✕✕{
MX-2300/2700 N/G MAINTENANCE 9 – 2 Transfer sectionSecondary belt follower rollerMechanical parts✕✕{✕✕{✕✕{✕✕{ Secondary transfer idle gear✕✕✕▲✕✕▲✕✕▲✕✕▲(P/G No.: [29]-6) Sensors (Process control resist sensors)✕{{{{{{{{{ { { { Primary CL roller▲▲▲▲▲▲▲▲▲ ▲ ▲ ▲(P/G No.: [26]-56) Cleaner seal✕ ✕✕✕✕✕✕✕✕✕ ✕ ✕ ✕ Cleaner seal R✕ ✕✕✕✕✕✕✕✕✕ ✕ ✕ ✕ Transfer toner reception seal✕ ✕✕✕✕✕✕✕✕✕ ✕ ✕ ✕ Fusing sectionUpper heat roller Mechanical parts✕ ✕▲✕▲✕▲✕▲✕ ▲ ✕ ▲(P/G No.: [32]-32) Lower heat roller✕ ✕▲✕▲✕▲✕▲✕ ▲ ✕ ▲(P/G No.: [33]-15) Upper heat roller gear✕ ✕▲✕▲✕▲✕▲✕ ▲ ✕ ▲(P/G No.: [32]-30) Upper roller bearing✕ ✕▲✕▲✕▲✕▲✕ ▲ ✕ ▲(P/G No.: [32]-31) Lower roller bearing✕ ✕▲✕▲✕▲✕▲✕ ▲ ✕ ▲(P/G No.: [33]-14) Upper separation pawl✕ ✕▲✕▲✕▲✕▲✕ ▲ ✕ ▲(P/G No.: [32]-11) Upper thermistor✕ ✕▲✕▲✕▲✕▲✕ ▲ ✕ ▲(P/G No.: [32]-18) Lower thermistor✕ ✕▲✕▲✕▲✕▲✕ ▲ ✕ ▲(P/G No.: [33]-20) Non-contact thermistor✕✕✕▲✕✕▲✕✕▲✕✕▲ Gears✕ ✩✩✩✩✩✩✩✩✩ ✩ ✩ ✩Specified position Paper guides{ {{{{{{{{{ { { { Fusing unit✕ ✕▲✕▲✕▲✕▲✕ ▲ ✕ ▲(P/G No.: [31]-901) (P/G No.: [32]-901) (P/G No.: [33]-901) Filters Ozone filter PA Mechanical parts✕ ▲▲▲▲▲▲▲▲▲ ▲ ▲ ▲(P/G No.: [47]-40) Paper feed sectionPickup roller Mechanical parts{ {{{{{{{{{ { { {(P/G No.: [11]-40, [16]-33) Paper feed roller{ {{{{{{{{{ { { {(P/G No.: [11]-41, [16]-29) Separation roller{ {{{{{{{{{ { { {(P/G No.: [10]-4, [15]-37) Torque limiter✕ ✕✕✕✕✕✕✕✕✕ ✕ ✕ ✕ Transport section/ Paper exit reverse sectionPS follower roller Mechanical parts✕{{{{{{{{{ { { { Transport rollers{ {{{{{{{{{ { { { Discharge brush✕ ✕✕✕✕✕✕✕✕✕ ✕ ✕ ✕ Paper exit filter Gears✕ ✕✕✕✕✕✕✕✕✕ ✕ ✕ ✕When checking, apply to the necessary positions (specified positions). Drive sectionGears (Grease) Mechanical parts✕ ✕✕✕✕✕✕✕✕✕ ✕ ✕ ✕HANARL FL955R/ FLOIL G313S When checking, apply to the necessary positions (specified positions). Shaft earth sections (Conduction grease)✕ ✕✕✕✕✕✕✕✕✕ ✕ ✕ ✕When checking, apply to the necessary positions (specified positions). Belts✕ ✕✕✕✕✕✕✕✕✕ ✕ ✕ ✕ Others Sensors Mechanical parts✕ ✕✕✕✕✕✕✕✕✕ ✕ ✕ ✕ Image quality Mechanical parts✕ ✕✕✕✕✕✕✕✕✕ ✕ ✕ ✕ Optical sectionMirror/Lens/ Reflector/CCDMechanical parts{ {{{{{{{{{ { { { Table glass/ SPF glass{ {{{{{{{{{ { { { Scanner lamp{ {{{{{{{{{ { { { Rails✩ ✩✩✩✩✩✩✩✩✩ ✩ ✩ ✩Specified positions Drive belt/ Drive wire✕ ✕✕✕✕✕✕✕✕✕ ✕ ✕ ✕ Unit name Part nameMonochrome supply/ Mechanical partsWhen calling100 K200 K300 K400 K500 K600 K700 K800 K900 K1000 K1100 K1200 KRemark/Refer to the Parts Guide. Block/Item No. (Only the replacement parts are described.) 1 : Dec. 15 20051
MX-2300/2700 N/G MAINTENANCE 9 – 3 2. Details of maintenance A. Drum peripheral ✕: Check (Clean, replace, or adjust according to necessity.) {: Clean ▲: Replace U: Adjust ✩: Lubricate †: Shift the position. No.Part nameMonochrome supply/ Mechanical partsWhen calling100 K200 K300 K400 K500 K600 K700 K800 K900 K1000 K11 0 0 K1200 KRemark/Refer to the Parts Guide . Block/Item No. (Only the replacement parts are described.) Color supply 60 K120 K180 K240 K300 K360 K 1 Drum (BK) Monochrome supply▲▲▲▲▲▲▲▲▲ ▲ ▲ ▲ 2 Cleaner blade (BK)▲▲▲▲▲▲▲▲▲ ▲ ▲ ▲(P/G No.: [24]-14) 3 Charging unit (BK)▲▲▲▲▲▲▲▲▲ ▲ ▲ ▲(P/G No.: [24]-2) 4 Drum (C) Color supply▲▲▲▲ ▲ ▲ 5 Cleaner blade (C)▲▲▲▲ ▲ ▲(P/G No.: [24]-14) 6 Charging unit (C)▲▲▲▲ ▲ ▲(P/G No.: [24]-2) 7 Side seal F/R (BK)Mechanical parts✕✕✕✕✕✕✕✕✕ ✕ ✕ ✕ 8 Toner reception seal (BK)✕ ✕✕✕✕✕✕✕✕✕ ✕ ✕ ✕ 9 Side seal F/R(C)✕✕✕✕ ✕ ✕ 10 Toner reception seal (C)✕ ✕✕✕✕ ✕ ✕ 11 Waste toner box✕ ✕✕✕✕✕✕✕✕✕ ✕ ✕ ✕ 3,67,98,10 2,5 7,9 1,4 11
MX-2300/2700 N/G MAINTENANCE 9 – 4 The PM cycle means the replacement timing of periodic replace- ment consumable parts which are required for maintaining the per- formance. The PM cycle is specified only for B/W output. For color output, it is used as a reference value. [Reason] Since the ratio of B/W to color differs depending on the users operation scene which varies every day, the PM cycle can- not be specified in a certain cycle for color output. Replacement of a PM item at the recommended life is performed by the dealers judgment or at PM call or at EM call. Life end definition of a drum When the drum counter exceeds the specified level of 100% black output or 100% full color output, it is judged as life end. However in practice, the number of rotations specifies quality assurance policy of the tandem engine, where its wear cannot be solely defined by the number of sheets but other operating condi- tions including increased slip rotations depending on the ratio of B/ W to color and/or B/W printing in the color mode using the ACS. The guaranteed number of rotations for the MX-2300/2700 series drum is 715K.The drum life is affected by the number of sheets of one print job. This is because the actual life is determined by rotations of the drum. If the number of sheets of one print job is less than 3 sheets, the number of rotations for page is increased. As shown in the fig- ure below, therefore, the number of sheets of drum life varies depending on the number of sheets of one print job. As a reference of the drum life, Life meter can be checked with SIM22-1 from the accumulated number of rotations of each drum. Life meter indicates the remained life (%) of the drum with the entire drum life as 100%. (Example) If the used number of rotations is 550K: 100(%) - 550 (K rotations) / 715 (K rotations) x 100 = 030 (%) * For 100% full color output by the user, the life of the black drum is 60K similarly to the life of the color drums. Drum counter Number of rotations of drum B/W Full color B/W Full color Drum 100K 60K 715K rotations 715K rotations Drum Life 0 50 100 150 200 012345 Number of sheets of one print job DrumLife(-Kpages) Black Drum Color Drum