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Mountfield Lawn Mower 4140H - 4155H - 4155H 4WD Instructions Manual

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    							11
    ENGLISHEN
    3.3.3 Installing the battery
    1. Open the engine casing and position the battery in the appropriate place. See fig. 5.
    2. Secure the battery in position.
    3. First connect the red cable to the battery’s  positive terminal (+).
    4. Connect the black cable to the battery’s  negative terminal (-).
    If the cables are interchanged, the 
    generator and the battery will be 
    damaged.
    The engine must never be driven with 
    the battery disconnected. There is a risk 
    of serious damage to the generator and 
    the electrical system.
    3.4 SEATNOTE! To facilitate installation of the seat, 
    apply a drop of oil to the four screws before 
    screwing them into the seat.
    Release the catch (2:S) and fold up the seat 
    bracket.
    Install the mounting in the rear (upper) holes as 
    follows:
    1. Install the shoulder washers (2:F) on the screws (2:K).
    2. Insert the screws through the slots in the  bracket. Place a washer (2:I) between the seat 
    and the bracket.
    3. Tighten the screws in the seat. Tightening  torque: 9±1.7 Nm.
    If the screws are tightened more than 
    9±1.7 Nm, the seat will be damaged.
    4. Check that the seat moves easily in the slots in  the bracket.
    Install the mounting in the front (lower) holes as 
    follows:
    1. Install the screw knobs (2:H) on the screws  (2:G).
    2. Install a washer (2:I) on each screw.
    3. Insert the screws through the slots in the bracket  and tighten by hand in the seat.
    4. Fold the seat down and place it in the desired  position.
    5. Tighten the screw knobs (2:H) by hand.
    The screw knobs (2:H) and the seat will 
    be damaged if tools are used.
    The seat can be folded. If the machine is parked 
    outside when it is raining, fold the seat forward to 
    protect the seat cushion from getting wet.
    The seat is locked. To fold the seat up or down, 
    release the catch (2:S).
    3.5 STEERING WHEELIn order to minimise the axial play in the steering 
    column, the shim washers (6:D) and/or (6:E) must 
    be installed on the steering column between the 
    steering column jacket and the bracket as follows.
    1. Install the steering column jacket on the  steering column and secure by knocking in one 
    of the pins (6:C) approximately 1/3 of its 
    length.
    2. Pull the steering column jacket and the steering  column up.
    3. From the outside, check whether no washers,  the 0.5 mm washer, the 1.0 mm washer or both 
    washers can be inserted into the gap. The 
    washer/washers must not be forced in, as there 
    must be a little axial play.
    4. Pull out the pin and dismantle the steering  wheel jacket.
    5. Install the washer/washers in accordance with  point 3 above.
    6. Install the steering column jacket on the  steering column and secure by knocking in both 
    the pins fully. Use a counterhold.
    3.6 TOWING HITCH See fig. 7. Screw the towing hitch (J) into the two 
    holes on the underside of the rear axle using screws 
    (L+K). Tighten the screws properly.
    Tightening torque: 22 Nm.
    3.7 QUICK-RELEA SE MOUNTINGSThe quick-release mountings and installation 
    instructions are supplied in a separate box. 
    Install the quick-release mountings on the front 
    axles of the machine. 
    3.8 TYRE PRESSURE Check the air pressure in the tyres. Correct air 
    pressure:
    Front: 0.6 bar (9 psi)
    Rear: 0.4 bar (6 psi) 
    3.9 ACCESSORIESFor the installation of accessories, see separate 
    installation guide supplied with each accessory.
    Note: The cutting deck is regarded as an accessory 
    here. 
    						
    							12
    ENGLISHEN
    4 DESCRIPTION
    4.1 TRANSMISSION
    4.1.1 4140H, 4155H
    The machine is rear wheel drive.
    The rear axle is equipped with a hydrostatic 
    transmission with infinitely variable forward and 
    reverse gear ratios.
    The rear axle is also equipped with a differential to 
    facilitate turning.
    Front mounted tools are driven by drive belts.
    4.1.2 4155H 4WD
    The machine has 4-wheel drive. The power from 
    the engine to the drive wheels is transferred 
    hydraulically. The engine drives an oil pump, 
    which pumps oil through the rear and front axle 
    drives. 
    The front axle and rear axle are connected in 
    series, which means that the front wheels and rear 
    wheels are forced to rotate at the same speed. 
    To make turning easier, both axles are equipped 
    with differential. 
    Front-mounted implements are powered via drive 
    belts.
    4.2 STEERINGThe machine is articulated. This means that the 
    chassis is divided into a front and a rear section, 
    which can be turned in relation to each other.
    The articulated steering means that the machine 
    can turn around trees and other obstacles with an 
    extremely small turning radius.
    4.3 SAFETY SYSTEMThe machine is equipped with an electrical safety 
    system. The safety system interrupts certain 
    activities that can entail a danger of incorrect 
    manoeuvres. 
    For example, the engine can only be started if the 
    clutch-parking brake pedal is depressed.The operation of the safety system must 
    always be checked every time before 
    use.
    4.4 CONTROLS
    4.4.1 Implement lifter, mechanical (8:A)
    To switch between working position and transport 
    position:
    1. Depress the pedal fully. 
    2. Release the pedal slowly. 4.4.2 Clutch-parking brake (8:B)
    Never press the pedal while driving. 
    There is a risk of overheating in the 
    power transmission. The pedal has the following 
    three positions:
    Released . The clutch is not 
    activated. The parking brake is 
    not activated.
     Depressed halfway . Forward drive disengaged. 
    The parking brake is not activated.
     Fully depressed. Forward drive disengaged. 
    The parking brake is fully activated but not 
    locked. This position is also used as emergency 
    brake.
    4.4.3 Inhibitor, parking brake (8:C) The inhibitor locks the “clutch-brake” 
    pedal in the depressed position. This 
    function is used to lock the machine on 
    slopes, during transport, etc., when the 
    engine is not running.
    The parking brake must always be 
    released during operation.
    Locking:
    1. Depress the pedal (8:B) fully. 
    2. Move the inhibitor (8:C) to the right.
    3. Release the pedal (8:B).
    4. Release the inhibitor (8:C).
    Unlocking:
    Press and release the pedal (8:B).
    4.4.4 Driving-service brake (8:F) If the machine does not brake as 
    expected when the pedal is released, the 
    left pedal (8:B) should be used as an 
    emergency brake.
    The pedal determines the gearing ratio between the 
    engine and the drive wheels (= the speed). When 
    the pedal is released, the service brake is activated. 1. Press the pedal forward  – 
    the machine moves forward.
    2. No load on the pedal  – the 
    machine is stationary.
    3. Press the pedal backward  – 
    the machine reverses.
    4. Reduce the pressure on the 
    pedal  – the machine brakes. 
    						
    							13
    ENGLISHEN
    4.4.5 Throttle and choke control (8:D)If the engine runs unevenly there is a 
    risk that the control is too far forward 
    so that the choke is activated. This 
    damages the engine, increases fuel 
    consumption and is harmful to the 
    environment.
    A control for setting the engine speed and to choke 
    the engine when starting from cold.  1. Choke  – for starting a cold engine. The 
    choke position is located at the front of the 
    groove. 
    Do not operate in this position when the 
    engine is warm.
    2. Full throttle  – when the machine is in 
    operation, full throttle should always be 
    used. 
    The full throttle position is approximately 
    2 cm behind the choke position.
    3. Idling.
    4.4.6 Ignition lock (8:E) Do not leave the machine with the key 
    in position 2 or 3. There is a fire risk, 
    fuel can run into the engine through the 
    carburettor, and there is a risk of the 
    battery being discharged and damaged.
    Ignition lock used for starting/stopping the engine. 
    Four positions: 1. Stop position  – the engine is short-
    circuited. The key can be removed.
    2/3. Operating position.  
    4. Start position  – the electric start motor 
    is activated when the key is turned to the 
    spring-loaded start position. Once the 
    engine has started, let the key return to 
    operating position 2/3.
    4.4.7 Power take-off (9:G) The power take-off must never be 
    engaged when the front-mounted 
    implement is in transport position. This 
    will destroy the belt transmission.
    A lever for engaging and disengaging the power 
    take-off for operating front-mounted accessories. 
    Two positions: 1. Lever in forward position  – power 
    take-off disengaged.
    2. Lever in backward position  - power 
    take-off engaged.  4.4.8 Clutch release lever
    A lever for disengaging the variable transmission.
    2WD is equipped with a lever, connected to the 
    rear axle. See (10:N).
    4WD is equipped with two levers, connected to the 
    rear axle (11:O) and the front axle (11:P). 
    The disengagement lever must never be 
    between the outer and inner positions. 
    This overheats and damages the 
    transmission.
    The levers enable the machine to be moved by 
    hand without the help of the engine. Two positions: 1. Lever in the inner position  – 
    transmission engaged for normal 
    operation.
    2. Lever in the outer position  – 
    transmission disengaged. The 
    machine can be moved by hand.
    The machine may not be towed over long distances 
    or at high speeds. The transmission could be 
    damaged. 
    The machine must not be operated with 
    the forward most lever in the outer 
    position. Risk of damage and oil 
    leakage in the front axle.
    4.4.9 Seat (2:J) The seat can be folded and is adjustable 
    front-rear. The seat is locked in the folded 
    up position using the catch (2:S) and 
    adjusted front-rear using the knobs (2:H).
    The seat is equipped with a safety switch that is 
    connected to the machine’s safety system. This 
    means that certain dangerous activities are not 
    possible when there is nobody in the seat.
    4.4.10 Engine casing (3:L)
    To access the fuel cock, battery and engine 
    the engine is equipped with engine casing 
    that can be opened. The engine casing is 
    locked by a rubber strap.
    The engine casing is opened as follows:
    1. Detach the rubber strap (3:M) at the front edge  of the engine casing.
    2. Carefully lift the engine casing back.
    Close in reverse order.
    The machine may not be operated 
    unless the engine casing is folded down 
    and locked. Risk of burns and crushing 
    injuries.
    4.4.11 Quick- release mounting (12:H)
    The quick connections can be separated, 
    which makes it very easy to shift between 
    the different implements. 
    						
    							14
    ENGLISHEN
    The quick connections allow the deck to be moved 
    easily between the two positions:
     Normal position with fully tensioned belt.
     4 cm behind the normal position with slackened belt so that the deck gets closer to the base 
    machine.
    As the belt idler is released from the belt, the quick 
    connections simplify belt and deck replacement, 
    and also make shifting to the washing position and 
    service positions easier.
    Releasing the belt tension:
    1. Remove the locking pins (12:G) from both  sides.
    2. Open the quick connections by depressing their  rear sections with your heel. See (12:F).
    When the quick connections are 
    opened, the deck arms rest loosely in 
    the shaft sections. The deck must never 
    be set to the service position or washing 
    position without relocking the quick 
    connections after unhooking the deck 
    belt.
    3. Carry out the necessary corrective action, e.g.:  Unhook the belt.
     Replace the deck by unhooking the deck  arms. See fig. 14.
    Tensioning the belt:
    First tension one side and then the other according 
    to the instructions below.
    Do not turn the lever using your hands. 
    Risk of crushing injuries.
    1. Place your foot on the lever (13:J) and carefully  turn a half turn forwards.
    2. Install the locking pin (12:G).
    3. Carry out the above on the other side.5 AREAS OF USE
    The machine may only be used using genuine
    GGP accessories, e.g.:.
    The maximum vertical load on the towing hitch 
    must not exceed 100 N.
    The maximum over-run load on the towing hitch 
    from towed accessories must not exceed 500 N.
    NOTE! Before using a trailer – contact your insur-
    ance company.
    NOTE! This machine is not intended to be driven 
    on public roads.
    Operation Accessories, GGP original
    Mowing Using mowing decks: 4140H: 95 C
    4155H: 95 C, 105 C
    4155H 4WD: 95 C, 105 C
    Snow clearance With snow blade. Snow chains  and frame weights 
    recommended.
    Grass clipping and 
    leaf collection With towed collector 38.
    Grass and leaf 
    transport With dump cart Combi. 
    						
    							15
    ENGLISHEN
    6 STARTING AND OPERATION
    The machine may not be operated 
    unless the engine casing is closed and 
    locked. Risk of burns and crushing 
    injuries.
    6.1 FILLING WITH PETROL (17:Q)Always use lead-free petrol. You must never use 2-
    stroke petrol mixed with oil.
    The tank holds 6 litres. The level can easily be read 
    through the transparent tank.
    NOTE! Ordinary lead-free petrol is a perishable 
    and must not be stored for more than 30 days.
    Environmental petrol can be used, i.e. alkylate 
    petrol. This type of petrol has a composition that is 
    less harmful for people and nature.Petrol is highly inflammable. Always 
    store fuel in containers that are made 
    especially for this purpose. 
    Only fill or top up with petrol outdoors, 
    and never smoke when filling or 
    topping up. Fill up with fuel before 
    starting the engine. Never remove the 
    filler cap or fill with petrol while the 
    engine is running or still warm.
    Never completely fill the petrol tank. Leave an 
    empty space (= at least the entire filler tube plus 1 
    - 2 cm at the top of the tank) to allow the petrol to 
    expand when it warms up without overflowing. 
    See fig. 17.
    6.2 CHECKING THE ENGINE OIL  LEVEL
    On delivery, the crankcase is filled with SAE 10W-
    30 oil.
    Check the oil level every time before using to 
    ensure it is correct. The machine should be 
    standing on level ground.
    Wipe clean around the oil dipstick. 
    Unscrew and pull it up. Wipe off the 
    dipstick. Slide it down completely and 
    tighten it. 
    Then unscrew it and pull it up again. Read off the 
    oil level. Top up with oil to the “FULL” mark, if 
    the level comes below it. See fig. 15-16.
    The oil level must never exceed the “FULL” mark. 
    This results in the engine overheating. If the oil 
    level exceeds the “FULL” mark, the oil must be 
    drained until the correct level is achieved.
    6.3 CHECKING TRANSMISSION OIL  LEVEL 
    Check the oil level every time before using to 
    ensure it is correct. The machine should be 
    standing on level ground.
    Read off the oil level in the reservoir (15, 16:R). It 
    should be between the MAX and MIN marks. If 
    necessary, top up with more oil.
    Type of oil: 
    6.4 SAFETY CHECKSCheck that the results of the safety checks below 
    are achieved when testing the machine in question.
    The safety checks must always be 
    carried out every time before use.
    If any of the results below is not 
    achieved, the machine must not be 
    used! Take the machine to a service 
    workshop for repair.
    6.4.1 General safety check
    Oil type
    4WD Synthetic oil 5W-50
    2WD SAE 10W-30 (20W-50)
    Object Result
    Fuel lines and connec-
    tions. No leaks.
    Electrical cables. All insulation intact. No mechanical damage.
    Exhaust system. No leaks at connections. All screws tightened.
    Oil lines No leaks. No damage.
    Drive the machine for-
    wards/backwards and 
    release the driving-serv-
    ice brake pedal. The machine will stop.
    Test driving No abnormal vibrations. No abnormal sound. 
    						
    							16
    ENGLISHEN
    6.4.2 Electrical safety checkThe operation of the safety system 
    should always be checked every time 
    before use.
    6.5 START1.  Open the fuel cock. See 17:U.
    2.  Check that the spark plug cable(s) is/are installed on the spark plug(s).
    3.  Check to make sure that the power take-off is  disengaged. 
    4. Do not keep your foot on the drive pedal. 
    5. Starting cold engine – put the throttle control in  the choke position. 
    Starting warm engine – put the throttle control 
    at full throttle (approx. 2 cm behind the choke 
    position).
    6.  Depress the clutch-brake pedal fully.
    7.  Turn the ignition key and start the engine.
    8. Once the engine has started, move the throttle  control gradually to full throttle (approx. 2 cm 
    behind the choke position) if the choke has been 
    used. 
    9. When starting from cold, do not make the  machine work under load immediately, but let 
    the engine run for a few minutes first. This will 
    allow the oil to warm up. 
    When the machine is in operation, full throttle 
    should always be used.
    6.6 OPERATING TIPSAlways check that there is the correct volume of 
    oil in the engine. This is particularly important 
    when operating on slopes. See 6.2. 
    Be careful when driving on slopes. No 
    sudden starting or stopping when 
    driving up or down a slope. Never drive 
    across a slope. Move from the top down 
    or from the bottom to the top.  The machine may not be driven on 
    slopes greater than 10º in any direction.
    Reduce the speed on slopes and when 
    making sharp turns in order to retain 
    control and reduce the risk of tipping 
    over.
    Do not turn the steering wheel to full 
    lock when driving in top gear and at full 
    throttle. The machine can easily topple 
    over.
    Keep hands and fingers well away from 
    articulated steering joint and seat 
    bracket. Risk of crushing injuries. 
    Never drive with the engine casing 
    open.
    6.7 STOPDisengage the power take-off. Apply the parking 
    brake. 
    Allow the engine to idle 1-2 mins. Stop the engine 
    by turning off the ignition key.
    Shut off the petrol cock. This is particularly 
    important if the machine is to be transported on a 
    trailer for example.
    If the machine is left unattended, 
    remove the spark plug cable(s) and 
    remove the ignition key.
    The engine may be very warm 
    immediately after it is shut off. Do not 
    touch the silencer, cylinder or cooling 
    fins. This can cause burn injuries.
    6.8 CLEANING
    To reduce the risk of fire, keep the 
    engine, silencer, battery and fuel tank 
    free from grass, leaves and oil.
    To reduce the risk of fire, regularly 
    check the machine for oil and/or fuel 
    leakage. 
    Never use high-pressure water. This can 
    damage shaft seals, electrical 
    components or hydraulic valves.
    Never use high-pressure air against the 
    radiator fins. This will damage the fin 
    structure. 
    Clean the machine after each use. The following 
    instructions apply for cleaning:
     Do not point jets of water directly at the engine. 
     Clean the engine with a brush and/or  compressed air.
     Clean the engine’s cooling air intake (15, 16:T)
     After cleaning with water, start the machine and  any cutting deck to remove the water that may 
    otherwise penetrate bearings and cause damage .
    St atu s
    A c tio n Re sul t
    The clutch-brake 
    pedal is not 
    depressed.
    The power take-off 
    is not activated. Try to start. The engine 
    will not 
    start.
    The clutch-brake 
    pedal is depressed.
    The power take-off 
    is activated. Try to start. The engine 
    will not 
    start.
    Engine running. 
    The power take-off 
    is activated. The driver gets 
    up from the seat.
    The engine 
    shall stop.
    Engine running. Remove the fuse. See 15, 16:S.The engine 
    must stop. 
    						
    							17
    ENGLISHEN
    7 MAINTENANCE
    7.1 SERVICEWe recommend that all service work is carried out 
    by an authorised workshop. This guarantees that 
    the work is performed by trained personnel and 
    with genuine spare parts.
    7.2 PREPARATIONAll service and all maintenance must be carried out 
    on a stationary machine with the engine switched 
    off.Prevent the machine from rolling by 
    always applying the parking brake.
    Stop the engine.
    Prevent unintentional starting of the 
    engine by disconnecting the spark plug 
    cable(s) from the spark plug(s) and 
    removing the ignition key. 
    7.3 TYRE PRESSUREAdjust the air pressure in the tyres as follows:
    Front: 0.6 bar (9 psi).
    Rear: 0.4 bar (6 psi). 
    7.4 CHANGING ENGINE OILChange engine oil for the first time after 5 hours of 
    operation, and subsequently after every 50 hours 
    of operation or once a season. 
    Change the oil more often (after 25 hours of 
    operation or at least once a season) if the engine 
    has to operate under demanding conditions or if 
    the ambient temperature is high.
    Use oil of service grade SF or higher in accordance 
    with the table below.
    Use oil without any additives.
    Do not fill with too much oil. This can cause the 
    engine to overheat. 
    Change oil when the engine is warm.The engine oil may be very hot if it is 
    drained off directly after the engine is 
    shut off. Therefore allow the engine to 
    cool a few minutes before draining the 
    oil.
    1.  Attach the clamp on the oil drainage hose. Use  a polygrip or similar. See fig. 17:V.
    2.  Move the clamp up 3-4 cm on the oil drainage  hose and pull out the plug.
    3. Collect the oil in a collection vessel. NOTE! Do not spill any oil on the drive belts. 4. Hand in the oil for disposal in accordance with 
    local provisions.
    5. Install the oil drainage plug and move the clamp  back so that it clamps above the plug.
    6.  Remove the dipstick and fill up with new oil.
    Oil volume: 
    4140H : 1.2 litres
    4155H, 4155H 4WD : 1.4 litres
    7. After filling up the oil, start the engine and idle  for 30 seconds. 
    8. Check to see if there is any oil leakage.
    9. Stop the engine. Wait for 30 seconds and then  check the oil level in accordance with 6.2.
    7.5 TRANSMISSION, OIL - FILTER  (4155H 4WD)
    The oil in the hydraulic power transmission must 
    be checked/adjusted and changed at the intervals 
    given in the table below.
    Type of oil: Synthetic oil 5W-50
    Oil quantity when changing: approximately 3.5 
    litres.
    7.5.1 Checking - adjusting
    See “6.3”.
    7.5.2 Draining
    1. Run the machine at variable speeds for 10-20 
    minutes to heat up the transmission oil.
    2. Position the machine completely horizontally.
    3. Pull out both disengagement levers according to  fig. 11.
    4. Place one container under the rear axle and one  under the front axle.
    5. Open the oil reservoir by removing the cover.  See 16:R.
    Only a 3/8” square drive may be used 
    for the oil plug. Other tools will damage 
    the plug.
    6. Remove the filter plug from the rear axle. Clean  the hole and use a 3/8” square drive. Remove 
    the filter and allow the oil in the rear axle and 
    reservoir to run out. See figure 18.
    7. Remove 2 drain plugs from the front axle. Use  a 12 mm socket. Allow the oil in the front axle 
    and pipes to run out. See fig. 19.
    8. Check that the gaskets on the drain plugs of the  front axle are intact. See fig. 19. Reinstall the 
    plugs. Tightening torque: 15-17 Nm.
    Oil
    SAE 10W-30
    Service class SJ or higher
    Action1st time
    Then at 
    intervals of 
    Hours of operation
    Checking – adjusting level. - 50
    Changing the oil 5 200 
    						
    							18
    ENGLISHEN
    The oil plug will be damaged if it is 
    tightened more to than 5 Nm. 
    9.  Check that the gasket on the oil plug of the rear  axle is intact. See fig. 18:Y. Reinstall on the rear 
    axle. Tighten the filter plug to 5 Nm.
    10.Draw out the oil from the deeper section of the  reservoir using an oil extractor. See fig. 20.
    11.Dispose of the oil according to local  regulations.
    7.5.3 Filling The engine must never be run when the 
    rear clutch release lever is pushed in 
    and the front clutch release lever is 
    pulled out.
    This will damage the front axle seals.
    1. Fill the oil reservoir with the new oil.
    If the engine is run indoors, exhaust 
    extraction equipment must be 
    connected to the engine’s exhaust pipe.
    2. Check that the rear axle’s clutch release lever is  pulled out.
    3. Start the engine. When the engine is started, the  front axle’s clutch release lever slides inwards 
    automatically.
    4. Pull out the front axle’s clutch release lever. NOTE! The oil is drawn into the system very 
    quickly. The reservoir must always be 
    topped up. Air must never be drawn in.
    5. Set the accelerator pedal to the forward position  by blocking it using a wooden wedge. See fig. 
    21. Fill the oil reservoir by hand using new oil.
    6. Run in the forward position for one minute.
    7. Move the wooden wedge and set the accelerator  pedal to the reverse position. Continue filling 
    with oil.
    8. Run in reverse mode for one minute.
    9. Change driving direction once every minute as  above and continue filling with oil until the 
    bubbling in the reservoir stops.
    10.Switch off the engine, install the oil reservoir  cover and close the engine cover.
    11.Test drive for several minutes and adjust the oil  level in the reservoir.
    7.6 BELT TRANSMISSIONSAfter 5 hours of operation, check that all the belts 
    are intact and undamaged.
    7.7 STEERINGThe steering must be checked/adjusted after 5 
    hours of operation and thereafter after 100 hours of 
    operation. 7.7.1 Checks
    Briefly turn the steering wheel back and forth. 
    There must be no mechanical clearance in the 
    steering chains.
    7.7.2 Adjustment
    Adjust the steering chains if required as follows:
    1. Put the machine in the straight-ahead position.
    2. Adjust the steering chains with the two nuts, 
    located under the central point. See fig. 24.
    3. Adjust both nuts by the same amount until there  is no clearance.
    4. Test drive the machine straight forwards and  check that the steering wheel is not off centre.
    5. If the steering wheel is off centre, undo one nut  and tighten the other.
    Do not over-tighten the steering chains. This will 
    cause the steering to become heavy and will 
    increase wear on the steering chains.
    7.8 BATTERY
    If acid comes into contact with the eyes 
    or skin, this can cause serious injuries. 
    If any part of the body has come into 
    contact with acid, rinse immediately 
    with copious amounts of water and seek 
    medical assistance as soon as possible.
    The battery is a valve-regulated battery with 12 V 
    nominal voltage. The battery fluid does not need to 
    and cannot be checked or topped up. The only 
    maintenance that is required is charging, for 
    example after extended storage.
    The battery must be fully charged 
    before being used for the first time. The 
    battery must always be stored fully 
    charged. If the battery is stored while 
    discharged, serious damage will occur. 
    7.8.1 Charging wi th the engine
    See 3.3.1.
    7.8.2 Charging usi ng battery charger
    See 3.3.2.
    7.8.3 Removal/Installation
    See fig. 5. The battery is placed under the engine 
    casing. During removal/installation, the following 
    applies regarding connection of the cables:
     During removal. First disconnect the black  cable from the battery’s negative terminal (-). 
    Then disconnect the red cable from the battery’s 
    positive terminal (-).
     During installation. First connect the red cable  to the battery’s positive terminal (+). Then 
    connect the black cable to the battery’s negative 
    terminal (-). 
    						
    							19
    ENGLISHEN
    If the cables are disconnected/
    connected in the wrong order, there is a 
    risk of a short-circuit and damage to the 
    battery.
    If the cables are interchanged, the 
    generator and the battery will be 
    damaged.
    Tighten the cables securely. Loose 
    cables can cause a fire.
    The engine must never be driven with 
    the battery disconnected. There is a risk 
    of serious damage to the generator and 
    the electrical system.
    7.8.4 Cleaning
    If the battery terminals are coated with oxide, they 
    should be cleaned. Clean the battery terminals with 
    a wire brush and lubricate them with terminal 
    grease.
    7.9 AIR FILTER, ENGINE
    It is very important that the air filter is 
    intact and correctly installed. Never 
    start the engine without the air filter or 
    if the air filter is defective.
    7.9.1 4140H
    The filter cartridge (paper filter 22:A) must be 
    replaced/cleaned after every 25 hours of operation.
    The pre-filter (plastic foam filter 22:B) must be 
    replaced/cleaned after every 25 hours of operation.
    NOTE! Clean/replace the filter more often if the 
    machine operates in dusty conditions.
    Remove/install the air filters as follows.
    1.  Clean carefully around the air filter housing.
    2. Dismantle the air filter cover (22:C) by  removing the two screws. 
    3.  Remove the filter package (22:A+B). The pre- filter is placed over the filter cartridge. Make 
    sure that no dirt gets into the carburettor.
    4. Cover the intake duct (22:D) with a cloth or  similar so that no contaminants enter the 
    engine. Clean the filter housing internally.
    5. Remove the pre-filter from the filter cartridge.
    6. Clean the filter cartridge (paper filter) by  tapping it lightly against the flat surface and 
    blowing through from the inside out using 
    compressed air. If the filter is very dirty, replace 
    it.
    NOTE! The paper filter must not be rinsed 
    with water, petrol or other cleaning agents. 
    This will damage the filter.
    7. Wash the pre-filter (plastic foam filter) in liquid  detergent and water. Let it air dry. If the filter is 
    very dirty, change it.
    NOTE! The plastic foam filter insert must 
    never be oiled.  8.  Install the pre-filter on the filter cartridge.
    9. Assemble in reverse order.
    7.9.2 4155H, 4155H 4WD
    The pre-filter (foam filter) must be cleaned/
    replaced after 25 hours of operation.
    The air filter (paper filter) must be cleaned/
    replaced after 100 hours of operation.
    NOTE! The filters should be cleaned/replaced 
    more often if the machine operates on dusty 
    ground.
    Remove/install the air filters as follows.
    1.  Clean carefully around the air filter cover.
    2. Dismantle the air filter cover (23:A) by 
    removing the two clamps. 
    3.  Dismantle the filter assembly. The pre-filter  (23:C) is placed over the air filter (23:B). Make 
    sure that no dirt gets into the carburettor. Clean 
    the air filter housing.
    4. Clean the paper filter by tapping it gently  against a flat surface. If the filter is very dirty, 
    replace it.
    5. Clean the pre-filter. If the filter is very dirty,  replace it.
    6. Assemble in the reverse order.
    Compressed air or petroleum-based solvents such 
    as kerosene may not be used for cleaning the paper 
    filter insert. This will damage the filter.
    7.10 SPARK PLUGThe spark plug must be replaced every 200 hours 
    of operation.
    Before disconnecting the spark plug, clean around 
    its mounting.
    Spark plug
    : Champion RC12YC or equivalent.
    Electrode distance: 0.75 mm.
    7.11 AIR INTAKE (15, 16:T)The engine is air-cooled. A blocked cooling 
    system can damage the engine. Clean the engine’s 
    air intake after 50 hours of operation. More 
    meticulous cleaning of the cooling system is 
    carried out during each basic service. 
    						
    							20
    ENGLISHEN
    7.12 LUBRICATIONAll lubrication points in accordance with the table 
    below must be lubricated every 50 hours of 
    operation as well as after every wash. 
    7.13 FUSEIn the event of electrical faults, check/replace the 
    fuse, 20 A. See 15, 16:S.
    8 PATENT - DESIGN 
    REGISTRATION
    This machine or parts thereof is covered by the 
    following patent and design registration:
    SE9901091-0, SE9901730-3, SE9401745-6, 
    US595 7497, FR772384, DE69520215.4, 
    GB772384, SE0301072-5, SE04/000239 (PCT), 
    SE0401554-1, SE0501599-5.
    9 SERVICE
    Authorised service workshops carry out repairs 
    and guarantee service. They use original spare 
    parts.
    GGP original spare parts and accessories are 
    designed specifically for GGP machines. Please 
    note that ‘non-original’ spare parts and 
    accessories have not been checked or approved 
    by GGP. The use of such parts and accessories 
    can affect the function and safety of the 
    machine. GGP accepts no responsibility 
    for damage or injuries caused by such 
    products. Original spare parts are supplied by service 
    workshops and by many dealers.
    We recommend that the machine be handed in to 
    an authorised service workshop for service, 
    maintenance and checking of the safety devices 
    once a year.
    10 PURCHASE TERMS
    A full guarantee is issued against Manufacturing 
    and material defects. The user must carefully 
    follow the instructions given in the enclosed 
    documentation.
    Guarantee period
    For consumer use: two years from purchase date.
    For batteries: six months from the purchase date.
    Exceptions
    The guarantee does not cover damage due to:
    - neglect of the user to acquaint himself with 
    accompanying documentation
    - carelessness 
    - incorrect and non-permitted use or assembly
    - the use of non-genuine spare parts
    - the use of accessories not supplied or approved  by GGP
    Neither does the guarantee cover:
    - wearing components such as blades, belts,  wheels and cables
    -normal wear
    - engine and transmission. These are covered by  the appropriate Manufacturer’s guarantees with 
    separate terms and conditions.
    The purchaser is covered by each country’s 
    national laws. The rights to which the purchaser is 
    entitled with the support of these laws are not 
    restricted by this guarantee.
    11 ENVIRONMENT
    For environmental reasons, we recommend that 
    particular attention is given to the following 
    points:
     Always use Alkylate petrol (“Environmental  petrol“).
     Always use a funnel and/or a petrol can with  overfill protection to avoid spillage when filling 
    with petrol. 
     Do not fill the petrol tank right to the top. 
     Do not fill too much engine and/or transmission  oil (see user instructions for the correct 
    amount). 
     Collect up all oil during oil changes. Do not  spill any. Hand in the oil to a recycling station. 
     Do not discard replaced oil filters with normal 
    Object Action
    Fig-
    ure
    Centre point 4 grease nipples. Use a grease gun filled with 
    universal grease. Pump until 
    the grease emerges. 25
    Steering 
    chains Brush the chains clean with a 
    wire brush.
    Lubricate with universal 
    chain spray. -
    Tensioning 
    arms Lubricate the bearing points 
    with an oil can when each 
    control is activated. 
    Ideally carried out by two 
    people. 26
    Control 
    cables Lubricate the cable ends with 
    an oil can when each control 
    is activated. 
    Must be carried out by two 
    people. 26 
    						
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