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Lexmark X 850 Owners Manual

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    							Component locations5-11
    7500-XXX
    Multi connect
    cable assembly 2
    connects the following:
    - Fuser sensor cable assembly
    - Sensor (Tray 2 feed out)RIP card
    cable assembly
    Printhead
    cable assembly 
    						
    							5-12MFP Service Manual 7500-XXX
    Exit Interface Cable
    Assembly 
    						
    							Component locations5-13
    7500-XXX
    TTM components 
    2TM/TTM clutch assembly
    2TM/TTM drive motor 2TM/TTM controller
    card assembly
    Sensor (tray 4 feed out)
    Sensor (tray 3 feed out) Switch (2TM/TTM left
    door interlock)Sensor (pre-feed) Sensor (media level)
    Sensor (media out)
    Switch (TTM media size) 
    						
    							5-14MFP Service Manual 7500-XXX
    Duplex components 
    Sensor (duplex wait) Switch (duplex left door interlock)
    Duplex drive motor
    Duplex controller
    card assembly 
    						
    							Component locations5-15
    7500-XXX
    Exit 2 components 
    Sensor (standard bin full exit 2)
    Sensor (exit 2) Sensor (exit 2 media shift HP)
    Media diverter solenoid Switch (exit 2 left door interlock)
    Exit 2 drive motor
    Media shift motor
    Not used 
    						
    							Preventive maintenance6-1
    7500-XXX
    6.  Preventive maintenance
    This chapter describes procedures for printer preventive maintenance. Follow these recommendations to help 
    prevent problems and maintain optimum performance.
    Safety inspection guide
    The purpose of this inspection guide is to aid you in identifying unsafe conditions.
    If any unsafe conditions exist, find out how serious the hazard could be and if you can continue before you 
    correct the hazard.
    Check the following items:
    •Damaged, missing, or altered parts, especially in the area of the on/off switch and the power supply 
    •Damaged, missing, or altered covers, especially in the area of the top cover and the power supply cover 
    •Possible safety exposure from any non-Lexmark attachments
    LEXMARK X850e, X852e, 
    X854eEVERY SERVICE CALL EVERY 300K NOTE:
    MEDIA TRAY–PRINTER 
    2TM/TTM 
    Media Side Guides Inspect Inspect Check for correct positioning
    Media End Guide Inspect Inspect Check for correct positioning
    Separation Pad Inspect Clean  Damp cloth
    Tray Lift Gear Group Inspect
    MEDIA FEED UNIT–PRINTER TTM
    Feed Roll Inspect Replace Verify page count before replacing
    Pick Roll Inspect Replace Verify page count before replacing
    Separation Roll Inspect Replace Verify page count before replacing
    MPF feed roll Inspect Clean Water or alcohol
    Transport Roll Assembly Clean Water or alcohol
    Sensor (registration) Clean Brush or blower brush
    Sensor (tray 2 feed-out) Clean Brush or blower brush
    MEDIA FEED UNIT HCF (if equipped)
    Feed Roll Inspect Replace Verify page count before replacing
    Pick Roll Inspect Replace Verify page count before replacing
    Separation Roll Inspect Replace Verify page count before replacing
    HCF Transport Roll Assembly Clean Water or alcohol
    Front Edge Guide Inspect Check for correct positioning
    Rear Edge Guide Inspect Check for correct positioning
    Long Edge Guide Inspect Check for correct positioning
    Separation Pad Inspect Clean Damp cloth
    TRANSFER ROLL
    Transfer Roll Inspect Replace
    FUSER UNIT
    Fuser Unit Inspect Replace
    Sensor (fuser exit) Clean Blower brush
    DUPLEX
    Duplex Transport Roll (2) Clean Water or alcohol 
    						
    							6-2MFP Service Manual 7500-XXX
    Lubrication specifications
    Lubricate only when parts are replaced or as needed, not on a scheduled basis. Use of lubricants other than 
    those specified can cause premature failure. Some unauthorized lubricants may chemically attack 
    polycarbonate parts. Use IBM no. 10 oil, P/N 1280443 (Approved equivalents: Mobil DTE27, Shell Tellus 100, 
    Fuchs Renolin MR30), IBM no. 23 grease (Approved equivalent Shell Darina 1), and grease, P/N 99A0394 to 
    lubricate appropriate areas. 
    Scheduled maintenance
    The LCD displays 80 scheduled maintenance at each 300K page count interval. It is necessary to replace 
    the fuser assembly, transfer roller, and feed, pick and separation rollers at this interval to maintain the print 
    quality and reliability of the printer. The parts are available as a maintenance kit with the following part numbers:
    40X2375–Maintenance Kit, 110 V
    40X2376–Maintenance Kit, 220 V
    40X2377–Maintenance Kit, 100 V
    The ADF requires scheduled maintenance at each 150K page count interval. It is necessary to replace the feed/
    pick roll assembly and the separation guide assembly at this interval to maintain ADF media feed reliability. The 
    parts are available as a maintenance kit with the following part number:
    40X2734–Maintenance Kit, ADF LEXMARK X850e, X852e, 
    X854eEVERY SERVICE CALL EVERY 300K NOTE:
    Duplex Transport Roll Middle Clean Water or alcohol
    EXIT 2
    Exit 2 Transport Roll Clean Water or alcohol
    Exit 2 Media Exit Roll Clean Water or alcohol
    FINISHER (if equipped)
    Bridge Unit Transport Belts Clean Water or alcohol
    Main Paddles (3) Inspect
    Sub Paddles (2) Inspect
    Clamp Paddles (3) Inspect
    Punch Waste Box Clean
    Stapler Cartridge Inspect Inspect Check for correct operation
    FLATBED SCANNER
    Mirrors (3) Inspect Clean Glass cleaner
    Lens Inspect Clean Glass cleaner
    Small Platen Glass Clean Clean Glass cleaner
    Large Platen Glass Clean Clean Glass cleaner
    LEXMARK X850e, X852e, 
    X854eEVERY SERVICE CALL EVERY 150K NOTE:
    ADF
    Feed Pick Roll Assembly Inspect Replace
    Separation Roll Guide Assembly Inspect Replace
    ADF Registration Roll AssemblyInspect Clean Water or alcohol
    ADF Feed-Out Roll Assembly Inspect Clean Water or alcohol
    ADF Exit Roll Assembly Inspect Clean Water or alcohol
    ADF Transport Roll Assembly Inspect Clean Water or alcohol 
    						
    							Preventive maintenance6-3
    7500-XXX
    After replacing the kit, the maintenance count must be reset to zero to clear the “80 scheduled maintenance” 
    message. 
    To reset the maintenance count
    1.Turn off the printer
    2.Press and hold the 2 and 6 buttons simultaneously.
    3.Turn on the printer.
    4.Release the buttons after 10 seconds. The Configuration Menu appears on the LCD.
    5.Touch Reset Maintenance Counter from the Configuration Menu. 
    6.Reset Maintenance Counter appears in the header and Ye s and No appears below the header. 
    7.To cancel the reset operation, press Back or No. All other button presses are ignored. 
    8.To initiate the reset operation, select Ye s.
    The maintenance count resets to zero and the LCD returns to the Configuration Menu.
    When performing the 300K scheduled maintenance procedure, the following areas should be cleaned of media 
    dust and toner contamination:
    •Media trays
    •PC cartridge area
    •Transfer roll area
    •Duplex area
    •Exit 2 area 
    •Standard bins
    •Bridge unit area (if equipped)
    •Finisher media bins (if equipped) 
    						
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