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Lexmark X 850 Owners Manual

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    							Repair information4-313
    7500-XXX
    Duplex media transport rolls removal 
    1.Remove the duplex unit assembly. See “Duplex unit assembly removal” on page 4-277.
    2.Remove the duplex controller card assembly. See “Duplex controller card assembly removal” on 
    page 4-304.
    3.Remove the duplex drive gears 28T. See “Duplex drive gear 28 tooth removal” on page 4-283.
    4.Remove the hooks of the four bushings (A) securing the two duplex media transport rolls (B) to the duplex 
    unit assembly.
    5.Remove the two duplex media transport rolls (B).
    Note:  When removing the two duplex media transport rolls (B), do not touch the rubber surface. 
    Note:  When replacing the two duplex media transport rolls (B), do not touch the rubber surface.
    B
    Hook
    A
    A Hook
    HookB
    A
    Hook
    ARight 
    						
    							4-314MFP Service Manual 7500-XXX
    Duplex media center transport roll removal 
    1.Remove the duplex unit assembly. See “Duplex unit assembly removal” on page 4-277.
    2. Remove the duplex controller card assembly. See “Duplex controller card assembly removal” on 
    page 4-304.
    3.Remove the hooks of the two bushings (A) securing the duplex media transport center roll (B) to the duplex 
    unit assembly.
    4.Remove the duplex media center transport roll (B).
    Note:  When removing the duplex media center transport roll (B), do not touch the rubber surface.
    Note:  When replacing the duplex media center transport roll (B), do not touch the rubber surface.
    B
    A
    Hook
    Right
    A Hook 
    						
    							Repair information4-315
    7500-XXX
    Exit 2 removals 
    Exit 2 unit assembly removal 
    1.Open the printer left door assembly (A). 
    2.Lift the two levers (B) while pulling the exit 2 unit (C) outward in the direction of the arrow. 
    3.Remove the exit 2 unit (C). 
    Note:  The rear side of the exit 2 unit (C) may require some force to disengage the electrical connector. 
    Note:  Before reinstalling, ensure the exit 2 (C) unit is properly aligned and the electrical connector is properly 
    connected. 
    Left C B
    A 
    						
    							4-316MFP Service Manual 7500-XXX
    Exit 2 unit docking lever removal 
    1.Remove the exit 2 unit assembly. See “Exit 2 unit assembly removal” on page 4-315.
    2.Remove the two exit 2 unit docking levers (A) with a prying tool from the brackets (B). 
    Note:  When removing the two exit 2 docking levers, ensure the brackets (B) are not bent or deformed. 
    3.Remove the springs (C) from the brackets (B). 
    Exit 2 left door handle removal 
    FRONT
    REAR
    ACBA
    C B 
    						
    							Repair information4-317
    7500-XXX
    1.Remove the exit 2 unit assembly. See “Exit 2 unit assembly removal” on page 4-315.
    2.Open the exit 2 unit assembly. 
    3.Remove two screws securing the upper guide assembly (A) to the exit 2 unit assembly. 
    4.Remove the upper guide assembly (A). 
    Note:  The exit 2 left door handle (B) may become detached.
    5.Remove the exit 2 left door handle (B) from the upper guide assembly (A). 
    6.Remove the spring (C) from the upper guide assembly (A). 
    Note:  After reinstalling the upper guide assembly (A), ensure the exit 2 left door handle (B) operates freely. 
    A
    BC 
    						
    							4-318MFP Service Manual 7500-XXX
    Exit 2 diverter gate removal 
    1.Remove the exit 2 unit assembly. See “Exit 2 unit assembly removal” on page 4-315.
    2.Open the exit 2 unit assembly. 
    3.Remove two screws securing the upper guide assembly (A) to the exit 2 unit assembly. 
    4.Remove the upper guide assembly (A).
    Note:  The exit 2 access handle (B) may become detached.
    5.Remove the spring (C) connecting the exit 2 diverter gate (D) to the upper guide assembly (A). 
    6.Gently flex the mounting points securing the exit 2 diverter gate (D) to the upper guide assembly (A). 
    7.Remove the exit 2 diverter gate (D)
    Note:  After reinstalling the upper guide assembly (A), ensure the exit 2 access handle (B) operates freely. 
    Boss
    AFront
    A
    B
    C D 
    						
    							Repair information4-319
    7500-XXX
    Exit 2 left cover removal 
    1.Remove the exit 2 unit assembly. See “Exit 2 unit assembly removal” on page 4-315. 
    2.Open the exit 2 unit assembly. 
    3.Release two hooks securing the exit 2 left cover (A) to the exit 2 unit assembly. 
    4.Move the exit 2 left cover (A) downward and outward in the direction of the arrow. 
    5.Remove the exit 2 left cover (A). 
    Note:  Extra force is required on the rear of the exit 2 left cover to break the seal of the double stick tape.
    Double stick tape
    between covers
    A
    HookHook 
    						
    							4-320MFP Service Manual 7500-XXX
    Exit 2 right cover removal 
    1.Remove the exit 2 unit assembly. See “Exit 2 unit assembly removal” on page 4-315. 
    2.Open the exit 2 unit assembly. 
    3.Remove the exit 2 left cover. See “Exit 2 left cover removal” on page 4-319.
    4.Remove the one screw securing the exit 2 front cover (A) to the exit 2 unit assembly.
    5.Remove the exit 2 front cover (A).
    6.Remove one screw securing the exit 2 rear cover (B). 
    7.Move the exit 2 rear cover (B) upward and outward in the direction of the arrow. 
    8.Remove the exit 2 rear cover (B). 
    9.Release the hook of the exit 2 support strap (C). 
    10.Gently remove the link (D) from the bracket (E). 
    ED
    Boss C
    BPush
    Hook
    BossA 
    						
    							Repair information4-321
    7500-XXX
    11.Gently pry apart, with a flat tip screwdriver, the boss on the right then the one on the left to separate the 
    exit 2 unit assembly into two pieces. 
    Note:  The exit 2 unit assembly should be in two pieces. 
    12.Remove the four screws securing the exit 2 right cover assembly (F) to the exit 2 unit assembly. 
    13.Release two hooks securing the exit 2 right cover assembly (F) to the exit 2 unit assembly. 
    14.Remove the exit 2 right cover assembly (F). 
    Square holeHookRearFA
    HooksB 
    						
    							4-322MFP Service Manual 7500-XXX
    Standard bin full exit 2 actuator removal 
    1.Remove the exit 2 unit assembly. See “Exit 2 unit assembly removal” on page 4-315.
    2.Open the exit 2 unit assembly (A). 
    3.Remove the exit 2 left cover. See “Exit 2 left cover removal” on page 4-319.
    4.Remove the exit 2 right cover. See “Exit 2 right cover removal” on page 4-320.
    5.Remove the standard bin full exit 2 actuator outer (A) from the spring (B). 
    6.Release the hooks securing the standard bin full exit 2 actuator inner (C) to the right cover (D). 
    7.Release the spring (B) from the hook of the standard bin full exit 2 actuator inner (C). 
    D
    Hook
    C
    B
    Hook
    Hook
    D
    A Slot
    HookRear
    Square hole 
    						
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