Land Rover Range Rover Classic Workshop 1995 Rover Manual
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GENERAL SPECIFICATION DATA 3 INFORMATION ENGINE - 300Tdi Type Direct injection, turbocharged, intercooled................................................................................. Number of cylinders 4......................................................... Bore 90,47 mm................................................................................. Stroke 97,00 mm............................................................................... Capacity 2495 cm 3........................................................................... Compression ratio 19.5:1±0.5:1 ............................................................ Valve operation O.H.V. pushrod operated................................................................ Turbo charger Garrett T25.................................................................. Crankshaft Main bearing journal diameter 63,475 - 63,487 mm.......................................... Regrind dimensions 63,2333 - 63,246 mm......................................................... Use 0.010 in U/S bearings Crankpin journal diameter 58,725 - 58,744 mm................................................ Regrind dimensions 58,4708 - 58,48985 mm......................................................... Use 0.010 in U/S bearings Crankshaft end thrust Taken on thrust washers at centre main bearing....................................................... Crankshaft end float 0,05 - 0,15 mm......................................................... Main bearings Number and type 5 halved shells with oil grooves.............................................................. Diametrical clearance 0,0792 - 0,0307 mm....................................................... Connecting rods Length between centres 175,38 - 175,43 mm................................................... Diametrical clearance (big-end bearings) 0,025 - 0,075 mm........................ End float on crankpin 0,15 - 0,356 mm....................................................... Pistons Type Aluminium alloy, combustion chamber in crown................................................................................. Skirt diametrical clearance (at right angle to gudgeon pin) 0,025 - 0,05 mm......................................... Maximum height above combustion face 0,8 mm......................... Gudgeon pins Type Floating................................................................................. Fit in piston Hand push fit....................................................................... Diameter 30,1564 - 30,1625 mm.......................................................................... Clearance in connecting rod 0,0025 - 0,0163 mm............................................
04GENERAL SPECIFICATION DATA 4 INFORMATION Piston rings Type: - Top Barrel edge, chrome plated........................................................................ - Second Taper faced.................................................................. - Oil control Expander and rails.............................................................. Gap in bore: - Top 0,40 - 0,60 mm........................................................................ - Second 0,30 - 0,50 mm.................................................................. - Oil control 0,3 - 0,6 mm.............................................................. Clearance in piston grooves: - Top 0,167 - 0,232 mm........................................................................ - Second 0,05 - 0,08 mm.................................................................. - Oil control 0,05 - 0,08 mm.............................................................. Camshaft Drive 30 mm (1.2 in) wide dry toothed belt................................................................................. Location Right hand side (thrust side)........................................................................... End float 0,1 - 0,2 mm........................................................................... Number of bearings 4.......................................................... Material Steel shell, white metal lined............................................................................ Valves Tappet clearance: - Inlet and exhaust 0,20 mm................................................... Seat angle: - Inlet 30° ....................................................................... - Exhaust 45° ................................................................. Head diameter: - Inlet 39,75 - 39,05 mm....................................................................... - Exhaust 36,35 - 36,65 mm................................................................. Stem diameter: - Inlet 7,960 - 7,975 mm....................................................................... - Exhaust 7,940 - 7,960 mm................................................................. Valve lift: - Inlet 9,67 mm....................................................................... - Exhaust 9.97 mm................................................................. Cam lift: - Inlet 6,81 mm....................................................................... - Exhaust 7,06 mm................................................................. Valve head stand down: - Inlet 0,81 - 1,09 mm....................................................................... - Exhaust 0,86 - 1,14 mm................................................................. Valve springs Type Single coil................................................................................. Length, free 46,28 mm...................................................................... Length, under 21 kg (46 lb) load 40,30 mm......................................
GENERAL SPECIFICATION DATA 5 INFORMATION Lubrication System Wet sump, pressure fed............................................................................. Pressure, engine warm at normal operating speeds 1.7-3.8 bar (25 - 55 lbf/in 2) ........ Oil pump: - Type Double gear 10 teeth, sintered iron gears...................................................................... - Drive Splined shaft from camshaft skew gear..................................................................... - End float of both gears 0,026 - 0,135 mm.......................................... - Radial clearance of gears 0,025 - 0,075 mm..................................... - Backlash of gears 0,1 - 0,2 mm................................................. Oil pressure relief valve Non-adjustable.................................................... Relief valve spring: - Full length 51.6 mm............................................................. - Compressed length at 7.71 kg load 31.0 mm...................... Oil filter Screw-on disposable canister............................................................................. Engine oil cooler Combined with coolant radiator and intercooler...............................................................
04GENERAL SPECIFICATION DATA 6 INFORMATION FUEL SYSTEM - V8 Engine Fuel system type Lucas 14CUX hot wire system electronically controlled.............................................................. Fuel pump-make/type High pressure electrical, immersed in the fuel tank...................................................... Fuel pump delivery pressure 2.4-2.6 bar (34-37 lbf/in 2) ............................................ Fuel filter Bosch in-line filter canister type.......................................................................... Airflow Sensor Make and type Lucas Hot Wire 5AM................................................................. Injectors Make and type Lucas 8NJ................................................................. Electronic Control Unit Make and type Lucas 14CUX................................................................. Fuel pressure regulator Make and type Lucas 8RV................................................................. Fuel temperature sensor Make and type Lucas 6TT................................................................. Coolant temperature sensor Make and type Lucas 3TT................................................................. Bypass Air valve (Stepper motor) Make and type Lucas 2ACM................................................................. Throttle potentiometer Make and type Lucas 215SA................................................................. Lambda sensor - catalyst vehicles Make and type Lucas 3LS................................................................. FUEL SYSTEM - 300Tdi Engine Injection pump type Bosch rotary VE4/11F. See ENGINE TUNING DATA,.......................................................... Information, Engine - 300Tdi InjectorsSee ENGINE TUNING DATA, Information, Engine........................................................................... - 300Tdi Heater plugsSee ENGINE TUNING DATA, Information, Engine..................................................................... - 300Tdi Fuel lift pump type Mechanical with hand primer............................................................ Fuel lift pump pressure 0.4 - 0.55 bar (6 - lbf/in2) at 1800 rpm ..................................................... Fuel filter Paper element in disposable canister.......................................................................... Air cleaner Paper element type........................................................................ Turbocharger Garrett T25. See ENGINE TUNING DATA,................................................................... Information, Engine - 300Tdi
GENERAL SPECIFICATION DATA 7 INFORMATION COOLING SYSTEM - V8 ENGINE Type Pressurized system with cross- flow radiator and................................................................................. remote header tank, thermostat control, pump and fan assisted Type of pump Centrifugal................................................................... Thermostat 88°C ....................................................................... Expansion tank cap pressure (system pressure) 1.0 bar (15 lbf/in 2) ............. COOLING SYSTEM - 300Tdi ENGINE System type Pressurised, spill return, thermostatically controlled..................................................................... water and anti freeze mixture. Pump assisted thermo syphon. Coolant radiator combined with oil cooler and turbo intercooler. Cooling fan 11 blade axial flow 433 mm diameter. 1.29:1 drive....................................................................... ratio. Viscous coupling. Pump type Centrifugal, impeller, belt driven......................................................................... Thermostat opening 88°C ......................................................... Expansion tank cap pressure (system pressure) 1.0 bar (15 lbf/in 2) ............. TRANSMISSION Clutch Make and type - V8 engine Borg and Beck, diaphragm spring.............................................. Clutch plate diameter 266.5mm....................................................... Make and type - Diesel engine Valeo, diaphragm spring......................................... Clutch plate diameter 235mm....................................................... Transfer gearbox Borg Warner Two speed reduction on main gearbox output, front..................................................................... and rear drive permanently engaged via a centre differential controlled by a Viscous unit giving a 50/50 nominal front and rear torque split. Transfer gearbox ratios High 1.206:1.................................................................................. Low 3.244:1.................................................................................. Manual gearbox Type R380 5 speed, single helical constant mesh with....................................................................... synchromesh on all forward gears
04GENERAL SPECIFICATION DATA 8 INFORMATION Manual gearbox ratios: 5th 0.731:1........................................................................... 4th 1.000:1........................................................................... 3rd 1.397:1........................................................................... 2nd 2.132:1.......................................................................... 1st 3.321:1........................................................................... Reverse 3.429:1................................................................... Diesel models low first gear 3.692:1.................................... Overall ratio (final drive): High transfer Low transfer 5th 3.119:1........................................................................... 8.39:1 4th 4.267:1........................................................................... 11.476:1 3rd 5.959:1........................................................................... 16.027:1 2nd 9.095:1.......................................................................... 24.462:1 1st 14.172:1........................................................................... 38.115 Reverse 14.629:1................................................................... 39.346:1 Diesel models low 1st gear 15.750:1..................................... 42.362 Automatic gearbox Model ZF4HP22............................................................................... Type Four speed and reverse epicyclic gears with fluid................................................................................. torque converter and lock up. Automatic gearbox ratios 4th 0.728:1........................................................................... 3rd 1.000:1........................................................................... 2nd 1.480:1.......................................................................... 1st 2.480:1........................................................................... Reverse 2.086:1................................................................... Overall ratio (final drive): High transfer Low transfer 4th 3.11:1........................................................................... 8.36:1 3rd 4.27:1........................................................................... 11.48:1 2nd 6.32:1.......................................................................... 17.00:1 1st 10.59:1........................................................................... 28.50:1 Reverse 8.91:1................................................................... 23.96:1
GENERAL SPECIFICATION DATA 9 INFORMATION SHIFT SPEED SPECIFICATION - AUTOMATIC ZF4HP22 GEARBOX OPERATION SELECTOR VEHICLE SPEED ENGINE SPEED POSITION APPROX APPROX (RPM) KICKDOWN MPH KPH KD4 - 3 D 84 - 92 136 - 150 KD3 - 2 3(D) 57 - 62 91 - 99 KD2 - 1 2(D,3) 27 - 34 44 - 56 KD3 - 4 D N/A N/A KD2 - 3 D(3) 60 - 63 96 - 104 4750 - 5200 KD1 - 2 D(3,2) 34 - 40 56 - 64 4600 - 5250 FULL THROTTLE FT4 - 3 D 61 - 67 98 - 108 FT3 - 2 3(D) 40 - 46 64 - 73 FT3 - 4 D 74 - 80 119 - 129 3980 - 4330 FT2 - 3 D(3) 55 - 60 88 - 96 4350 - 4800 T1 - 2 D(3,2) 29 - 34 48 - 56 3950 - 465 PART THROTTLE PT4 - 3 D 47 - 54 75 - 86 PT3 - 2 D(3) 29 - 37 48 - 59 PT2 - 1 D(3,2) 10 - 12 16 - 19 LIGHT THROTTLE LT3 - 4 D 26 - 30 43 - 49 1430 - 1650 LT2 - 3 D(3) 18 - 22 29 - 35 1420 - 1820 LT1 - 2 D(3,2) 9 - 10 14 - 16 1180 - 1220 ZERO THROTTLE ZT4 - 3 D 19 - 25 31 - 41 ZT3 - 2 D(3) 12 - 15 19 - 24 ZT2 - 1 D(3,2) 6 - 7 10 - 11 TORQUE CONVERTER Lock up (IN) D 51 - 54 81 - 86 1875 - 2000 Unlock (OUT) D 49 - 52 78 - 83 1825 - 1930 Note: The speeds given in the above chart are approximate and only intended as a guide. Maximum shift changes should take place within these tolerance parameters.
04GENERAL SPECIFICATION DATA 10 INFORMATION Propeller shafts Type Front Tubular 51mm diameter................................................................................. Front - Catalyst vehicles Solid bar 28.6mm diameter................................................... Rear Tubular 51mm diameter................................................................................. Universal joints Open type Hooks O3EHD................................................................. Rear axle Type Spiral bevel, fully floating shafts................................................................................. Ratio 3.54:1................................................................................. Front axle Type Spiral bevel, enclosed constant velocity joints,................................................................................. fully floating shafts Ratio 3.54:1................................................................................. STEERING Power steering box Make/type Adwest Varamatic - worm and roller box........................................................................ Ratio Variable: straight ahead 19.3:1 on lock 17.2:1................................................................................. Steering wheel turns, lock-to-lock 3.375.................................... Steering pump Make/type: V8 engine ZF UNICORN......................................................................... Diesel engine Hobourn-Eaton series 500................................................................... Operating pressure - straight ahead position - at idle 7 bar (100 p.s.i.) maximum...... Full lock (left or right) at idle 28 bar (400 p.s.i.) minimum............................................. Full lock (left or right) 1000 rev/min 70-77 bar (1000-1100 p.s.i.).................................. Steering geometry Steering wheel diameter 406.4mm.................................................. Toe-out measurement 0 to 2mm toe out...................................................... Toe-out included angle 0°to 0°16 ..................................................... Camber angle 0°C .................................................................. Check with vehicle in static unladen condition, that is, vehicle with water, Castor angle 3° ..................................................................... oil and five gallons of fuel. Rock the vehicle up and down at the front to allow Swivel pin inclination static 7° ............................................... it to take up a position
GENERAL SPECIFICATION DATA 11 INFORMATION SUSPENSION Type: - Coil spring suspension Coil springs controlled by telescopic dampers front.......................................... and rear. - Air suspension Air springs controlled by an ECU providing variable...................................................... rate springs and 5 height settings. Front Lateral location of axle by Panhard rod, and................................................................................. longitudinal location by two radius arms. Rear Lateral location of axle by a centrally positioned A................................................................................. frame bolted at the apex to a ball joint mounting. Coil spring suspension: A levelling unit is positioned between the ball joint and upper cross member. Longitudinal location of axle by two tubular trailing links. SHOCK ABSORBERS Type Telescopic, double-acting non-adjustable................................................................................. Bore diameter 35.47mm...................................................................
04GENERAL SPECIFICATION DATA 12 INFORMATION ROAD SPRING DATA V8i LEFT HAND DRIVE Part No. Colour Code Left hand front NRC4306 Blue/White Right hand front 572315 Blue Left hand rear ANR 3519 Brown/Red Right hand rear ANR 3520 Brown/Yellow Heavy duty rear NRC 4304 Red/White RIGHT HAND DRIVE Left hand front 572315 Blue Right hand front 572315 Blue Left hand rear ANR 3520 Brown/Yellow Right hand rear ANR 3520 Brown/Yellow Heavy duty rear NRC 4304 Red/White Tdi Diesel LEFT HAND DRIVE Part No. Colour Code Left hand front NTC 8476 White/Blue/Pink Right hand front NRC 8477 Green/Blue/Yellow Left hand rear ANR 3519 Brown/Red Right hand rear ANR 3520 Brown/Yellow Heavy duty rear NRC 4304 Red/White RIGHT HAND DRIVE Left hand front NRC 8477 Green/Blue/Yellow Right hand front NRC 8477 Left hand rear ANR 3520 Brown/Yellow Right hand rear ANR 3520 Heavy duty rear NRC 4304 Red/White