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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

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Page 91

TORQUE WRENCH SETTINGS
06-2
Engine Td6
TORQUE DESCRIPTION METRIC IMPERIAL
Camshaft sprocket retaining screws
lStage 1
lStage 220 Nm
35°15 lbf.ft
35°
Vacuum pump bolts 22 Nm 16 lbf.ft
Camshaft bearing cap screws 10 Nm 7 lbf.ft
Camshaft oil feed rail 10 Nm 7 lbf.ft
Timing chain tensioner access plug 30 Nm 22 lbf.ft
Crankshaft pulley bolt:
lStage 1
lStage 2
lStage 340 Nm
60°
Further 60°30 lbf.ft
60°
Further 60°
Crankshaft rear oil seal housing:
lM6 Bolts
lM8 Bolts10 Nm
22 Nm7 lbf.ft
16 lbf.ft
Cylinder head...

Page 92

TORQUE WRENCH SETTINGS
06-3
* Correct tightening sequence must be followed
+ New bolts must be fitted
++ New pins must be fitted
+++ New Allen screw must be fitted
Oil cooler to oil filter housing bolts 22 Nm 16 lbf.ft
Timing chain lubrication jet bolt 10 Nm 7 lbf.ft
Fuel pump sprocket retaining nut 65 Nm 48 lbf.ft
Fuel pump drive chain lower guide pin Allen screw +++  24 Nm 18 lbf.ft
Timing chain tensioner bolts 10 Nm 7 lbf.ft
Timing cover bolts 15 Nm 11 lbf.ft
Ancillary belt tensioner arm nut 10 Nm 7...

Page 93

TORQUE WRENCH SETTINGS
06-4
Engine V8
TORQUE DESCRIPTION METRIC IMPERIAL
Crankshaft pulley to hub bolts + 22 Nm 16 lbf.ft
Crankshaft pulley bolt +
lStage 1
lStage 2
lStage 3
lStage 4100 Nm
Further 60°
Further 60°
Further 30°74 lbf.ft
Further 60°
Further 60°
Further 30°
Crankshaft rear oil seal housing bolts  12 Nm 9 lbf.ft
Left hand/Right hand cylinder head bolts * +:
lStage 1
lStage 2
lStage 3 30 Nm
Further 80°
Further 80°22 lbf.ft
Further 80°
Further 80°
Left hand/Right hand camshaft covers nuts/bolts...

Page 94

TORQUE WRENCH SETTINGS
06-5
+ New bolts must be fitted
* Correct tightening sequence must be followed
Connecting rod - big-end bearing cap bolts * +:
lStage 1
lStage 2
lStage 35 Nm
20 Nm
Further 80°4 lbf.ft
15 lbf.ft
Further 70°
Crankshaft - main bearing cap bolts * +:
lStage 1
lStage 220 Nm
Further 100°15 lbf.ft
Further 100°
Crankshaft - main bearing cap adjustable spacers 10 Nm 7 lbf.ft
Crankshaft - main bearing cap adjustable spacer bolts
lStage 1
lStage 220 Nm
Further 45°15 lbf.ft
Further 45° TORQUE...

Page 95

TORQUE WRENCH SETTINGS
06-6
Emission control - Td6
Emission control - V8
+ Apply anti-seize compound to threads
TORQUE DESCRIPTION METRIC IMPERIAL
Depression valve Allen screws 8 Nm 6 lbf.ft
Injector harness screws 2 Nm 1.5 lbf.ft
EGR valve bolts 10 Nm 7 lbf.ft
EGR solenoid valve nuts 10 Nm 7 lbf.ft
EGR cooler Allen screws 25 Nm 18 lbf.ft
Intercooler hose assembly to EGR valve
Wait 10 minutes and re-torque intercooler hose assembly to EGR valve6 NM
6 Nm4.4 lbf.ft
4.4 lbf.ft
TORQUE DESCRIPTION METRIC...

Page 96

TORQUE WRENCH SETTINGS
06-7
Engine management system - Td6
TORQUE DESCRIPTION METRIC IMPERIAL
Engine coolant temperature sensor (ECT) 15 Nm 11 lbf.ft
Crankshaft position sensor (CKP) Allen screw 8 Nm 6 lbf.ft
Camshaft position sensor (CMP) Allen screw 8 Nm 6 lbf.ft
Air cleaner cover Allen screws 8 Nm 6 lbf.ft
Accelerator pedal to bracket Allen screw 10 Nm 7 lbf.ft
Engine fuel temperature sensor (EFT) 13 Nm 10 lbf.ft
Fuel low pressure sensor to filter clamp Torx bolt 6 Nm 4.4 lbf.ft
Fuel high pressure...

Page 97

TORQUE WRENCH SETTINGS
06-8
Engine management system - V8
TORQUE DESCRIPTION METRIC IMPERIAL
Spark plugs31 Nm 23 lbf.ft
Ignition coil nuts 4 Nm 3 lbf.ft
Earth lead to camshaft cover nut 4 Nm 3 lbf.ft
E box cover Allen screws 2 Nm 1.5 lbf.ft
Engine coolant temperature sensor (ECT) 15 Nm 11 lbf.ft
Crankshaft position sensor (CKP) Allen screw  10 Nm 7 lbf.ft
Camshaft position sensor (CMP) bolt 10 Nm 7 lbf.ft
Knock sensor (KS) bolts  20 Nm 15 lbf.ft
Accelerator pedal to bracket Allen screw 10 Nm 7 lbf.ft...

Page 98

TORQUE WRENCH SETTINGS
06-9
Fuel Delivery System - Td6
 Fuel Delivery System - V8
TORQUE DESCRIPTION METRIC IMPERIAL
Fuel filter to mounting bracket bolt  6 Nm 4.4 lbf.ft
 Fuel pressure sensor to filter retaining clamp Torx bolt  6 Nm 4.4 lbf.ft
Fuel pump locking ring  35 Nm 26 lbf.ft
Fuel tank RH access panel nuts  10 Nm 7 lbf.ft
Fuel tank to body bolts  45 Nm 33 lbf.ft
Fuel tank shield nuts and bolts  25 Nm 18 lbf.ft
TORQUE DESCRIPTION METRIC IMPERIAL
Fuel pump locking ring  35 Nm 26 lbf.ft
Fuel tank...

Page 99

TORQUE WRENCH SETTINGS
06-10
Cooling System - Td6
Cooling System - V8
TORQUE DESCRIPTION METRIC IMPERIAL
Cylinder block drain plug  25 Nm 18 lbf.ft
Viscous fan coupling unit bolts  10 Nm 7 lbf.ft
Viscous fan coupling nut  45 Nm 33 lbf.ft
Thermostat housing bolts  8 Nm 6 lbf.ft
Coolant rail bolts 10 Nm 7 lbf.ft
EGR pipe heat shield Torx bolts  25 Nm 18 lbf.ft
Coolant rail to thermostat housing bolts  8 Nm 6 lbf.ft
Coolant pump bolts  10 Nm 7 lbf.ft
TORQUE DESCRIPTION METRIC IMPERIAL
Cylinder block drain...

Page 100

TORQUE WRENCH SETTINGS
06-11
 Manifold and Exhaust System - Td6
+ New nuts and bolts must be fitted
* Not intermediate pipe mounting bracket
Manifold and Exhaust System - V8
+ New nuts must be fitted
TORQUE DESCRIPTION METRIC IMPERIAL
Exhaust mounting brackets to body nuts * 25 Nm 18 lbf.ft
Exhaust flange to front pipe nuts + 45 Nm 33 lbf.ft
Front pipe to turbocharger nuts  42 Nm 31 lbf.ft
Inlet manifold:
lBolts
lNuts
10 Nm
15 Nm7 lbf.ft
11 lbf.ft
Intermediate pipe to tail pipe sleeve clamp nuts 48 Nm 35...
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