Land Rover Defender 300tdi Workshop 3rd Edition Rover Manual
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Page 351
76CHASSIS AND BODY 30 REPAIR SUN ROOF Service repair no - 76.83.01 Remove 1.Open sun roof fully. 2.Disengage spring lock from operating handle catch. 3.Holding sun roof at both sides, release hinges from locating brackets at front of outer frame.4.Remove sun roof. 5.Starting from centre rear, peel headlining finisher from inner frame. 6.Remove 18 screws securing inner frame to outer frame and detach inner frame. 7.Lift outer frame from roof. NOTE: Assistance may be required to remove the sun roof...
Page 352
CHASSIS AND BODY 31 REPAIR INTERIOR MIRROR Service repair no - 76.10.51 Remove 1.Prise interior mirror arm from mounting plate. 2.Remove 3 screws and remove mounting plate from headlining. Refit 3.Fit mounting plate to headlining. 4.Locate lower lug of mirror arm in mounting plate aperture. 5.Press mirror arm firmly to engage spring clip in mounting plate aperture.SUN VISORS Service repair no - 76.10.47 Remove 1.Raise sun visor. 2.Remove 2 screws and collect sun visor. Refit 3.Position sun visor and...
Page 353
76CHASSIS AND BODY 32 REPAIR BONNET LOCK Service repair no - 76.16.21 Remove 1.Open bonnet. 2.Mark position of guide plate and lock to bonnet platform. 3.Remove 8 screws securing grille. 4.Remove grille. 5.Remove 2 bolts securing guide plate and lock. 6.Remove guide plate. 7.Release spring securing lock to bonnet platform. 8.Slacken clamping bolt securing bonnet release cable. 9.Remove lock. Refit 10.Fit spring between lock and bonnet platform. 11.Position lock and guide plate to bonnet platform and nip...
Page 354
CHASSIS AND BODY 33 REPAIR 17.Fit cable to lock and tighten clamping bolt. 18.Check operation of release cable and bonnet lock and adjust if necessary. 19.Fit grille and tighten screws. 20.Close bonnet.
Page 355
76CHASSIS AND BODY 34 REPAIRREV: 05/99 LOWER FASCIA PANEL (HEATER DUCT) ASSEMBLY Service repair no - 76.46.05 Remove 1.Disconnect battery. 2.Remove steering wheel See STEERING, Repair, Steering wheel . 3.Remove steering column nacelle See STEERING, Repair, Steering column nacelle . 4.Remove instrument panel See INSTRUMENTS, Repair, instrument panel . 5.Release heater cable at control lever See HEATING AND VENTILATION, Repair, Heater control cable - air distribution . 6.Remove 2 screws, withdraw switch...
Page 356
CHASSIS AND BODY 35 REPAIR REV: 05/99 15.If fitted, remove 2 screws, washers and nuts securing auxiliary switch panel to lower fascia panel and switch cover. 16.Withdraw switch panel and disconnect switch leads. 17.Remove 2 screws securing switch cover to parcel tray. 18.Remove fuse box cover. 19. Models with hand throttle: Remove fuse box LH retaining screw. Pivot fuse box down to gain access to lower inner hand throttle cover fixing screw. Remove 4 screws and lift up hand throttle cover from lower...
Page 357
76CHASSIS AND BODY 36 REPAIRREV: 05/99 26.Release demist hose and lift parcel shelf from lower fascia panel (heater duct). Feed main harness leads and plugs through aperture in parcel shelf. 27.Remove parcel shelf. 28.Remove 7 screws securing bottom edge of lower fascia panel to fascia bulkhead, noting position of both footwell cover retaining plates. 29.Remove both retaining plates and lower footwell covers. 30.Unscrew 2 retaining bolts securing top edge of lower fascia panel to bulkhead. 31.With...
Page 358
CHASSIS AND BODY 37 REPAIR REV: 05/9947.Connect leads and plugs to auxiliary switches and clock. 48.Secure switch panel to lower fascia panel and switch cover. 49.Position radio housing, if applicable, and feed radio multi- plug, aerial and speaker leads from switch cover to radio housing. 50.Secure radio housing to trim panel. 51.Fit radio connections and secure radio in housing. 52.Fit crash pad to fascia bulkhead. 53.Fit demister vents in crash pad. 54.Fit grab handle to lower fascia panel and secure...
Page 359
76CHASSIS AND BODY 38 REPAIR Refit 12.If applicable, fit acoustic pad to undertray. 13.Fit undertray in position, ensuring flanges are correctly located in rear undertray. 14.Secure undertray to chassis front crossmember, bump stops and rear undertray. Tighten fixings to 14 Nm (10 lbf/ft). 15.Fit propeller shaft to front axle and tighten nuts to 47 Nm (35 lbf/ft). 16.Raise ramp to remove chassis support. 17.Lower ramp.REAR UNDERTRAY Service repair no - 76.11.80 - Rear undertray Service repair no -...
Page 360
CHASSIS AND BODY 39 REPAIR ACCESS PANEL - FRONT UNDERTRAY Service repair no - 76.11.85 - Access panel Service repair no - 76.11.83 - Acoustic pad The access panel is provided in the front undertray to enable fitment of the wading plug into the engine timing cover. Remove 1.Raise vehicle on ramp. 2.Remove 5 bolts securing access panel to front undertray. 3.Remove access panel. 4.If necessary, remove 5 fasteners and release acoustic pad from access panel. Refit 5.If applicable, fit acoustic pad to access...