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Land Rover Defender 300tdi Workshop 3rd Edition Rover Manual

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Page 321

76CHASSIS AND BODY
8
DESCRIPTION AND OPERATION CHASSIS FRAME ALIGNMENT
With the vehicle assembled, a check for chassis
squareness can be made as follows:
1.Place the vehicle on a level floor.
2.Mark measuring points at approximately the
locations shown in LR4412M ensuring that the
marks are exactly opposite on each side of the
chassis frame.3.Hold a plumb line against each of the measuring
points in turn and mark the floor directly beneath
the plumb-bob.
4.Move the vehicle and measure diagonally
between...

Page 322

CHASSIS AND BODY
1
REPAIR DOORS
RH rear door lock mechanism
RH front door lock mechanism 

Page 323

76CHASSIS AND BODY
2
REPAIR DOOR TRIM CASING
Service repair no - 76.34.01 - Front doors
Service repair no - 76.34.04 - Rear doors
Remove
1.Prise open finisher caps, remove 2 screws, and
detach door pull.
2.Remove single screw behind remote control
lever.
3.Prise off remote control lever bezel.
4.Prise off door locking button bezel.
5.Prise out window regulator handle centre
finisher, remove retaining screw, and withdraw
handle and bezel.
6.Using a screwdriver to release trim fasteners,
carefully ease...

Page 324

CHASSIS AND BODY
3
REPAIR
Refit
7.Remove any trim fasteners held in door panel.
Refit or insert new clips to trim panel.
8.Ensure that anti-vibration pads are in position
and offer-up trim casing to door. Align fasteners
with holes in door and firmly push trim into
position.
9.Fit bezels to locking button and remote control
lever.
10.Fit single screw behind remote control lever.
11.Fit door pull and secure with 2 screws and
finisher caps.
12.Fit window regulator handle and retain with
single screw and...

Page 325

76CHASSIS AND BODY
4
REPAIR
Refit
5.Insert lifting arm button into lifting channel.
6.Position regulator so that fixing holes line-up with
holes in mounting panel.
7.Secure with 4 screws and tighten evenly.
8.Temporarily fit handle and check that glass can
be raised and lowered smoothly without tight
spots.
9.Fit plastic sheet.
10.Fit door trim
See Door trim casing.EXTERIOR HANDLE - REAR SIDE DOOR
Service repair no - 76.58.02
Remove
1.Remove door trim casing
See Door trim casing
.
2.Peel back sufficient...

Page 326

CHASSIS AND BODY
5
REPAIR SILL LOCKING BUTTON - REAR SIDE DOOR
Service repair no - 76.37.30
Remove
1.Remove door trim casing
See Door trim casing
.
2.Peel back sufficient of plastic sheet to reveal
mechanism.
3.Release spring clip securing button to operating
rod and withdraw rod from button.
4.Remove 2 screws securing button to door panel
and remove button.
Refit
5.Secure locking button assembly to door panel
with 2 screws.
6.Fit operating rod to button assembly and secure
with spring clip.
7.Re-seal...

Page 327

76CHASSIS AND BODY
6
REPAIR 6.Remove 2 screws securing remote control lever
to mounting panel.
7.Release control rods from plastic retaining clips
located in mounting panel.
8.Withdraw remote control lever and rods from
door.
Refit
9.Fit plastic retaining clips to rod assembly into
position and secure with 2 screws.
10.Connect control rods to latch assembly and
secure with clips.
11.Fit plastic retaining rod clips to mounting panel.
12.Connect control rod to locking button and secure
with clip....

Page 328

CHASSIS AND BODY
7
REPAIR DOOR GLASS - REAR SIDE DOOR
Service repair no - 76.31.02
Remove
1.Disconnect door check rod from door post.
2.Remove door trim casing
See Door trim casing
.
3.Remove plastic sheet.
4.Remove window regulator assembly
See
Window regulator - rear side door
.
5.Disconnect and remove door sill locking button
See Sill locking button.
6.Disconnect control rods from latch and door
outer handle mechanism.
7.Remove 4 screws retaining mounting panel to
door and remove panel, complete with...

Page 329

76CHASSIS AND BODY
8
REPAIR
11.Remove 2 self-tapping screws from each side
and remove glass lower channels.
12.Remove inner and outer weather strips from
door sill.
13.Lower glass down to bottom of door, lift glass
over lower edge and withdraw from door.
14.Remove lift channel from glass, if necessary.Refit
15.Fit lift channel to new glass, if necessary.
16.Insert glass into lower channels and carefully
push glass up to top of frame.
17.Secure lower channels with 4 self-tapping
screws. Ensure that screw...

Page 330

CHASSIS AND BODY
9
REPAIR MOUNTING PANEL - FRONT DOOR
Service repair no - 76.11.28
Remove
1.Remove door trim casing
See Door trim
casing
and plastic sheet.
2.Remove 4 screws securing window regulator to
mounting panel.
3.Remove 5 screws securing mounting panel to
door frame.
4.Release remote control lever rod from latch
mechanism and from plastic clip in mounting
panel.
5.Slide window regulator arm from mounting panel
channel and remove panel with remote control
lever and rod.
Refit
6.Engage window...
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