Land Rover Defender 300tdi Workshop 3rd Edition Rover Manual
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Page 321
76CHASSIS AND BODY 8 DESCRIPTION AND OPERATION CHASSIS FRAME ALIGNMENT With the vehicle assembled, a check for chassis squareness can be made as follows: 1.Place the vehicle on a level floor. 2.Mark measuring points at approximately the locations shown in LR4412M ensuring that the marks are exactly opposite on each side of the chassis frame.3.Hold a plumb line against each of the measuring points in turn and mark the floor directly beneath the plumb-bob. 4.Move the vehicle and measure diagonally between...
Page 323
76CHASSIS AND BODY 2 REPAIR DOOR TRIM CASING Service repair no - 76.34.01 - Front doors Service repair no - 76.34.04 - Rear doors Remove 1.Prise open finisher caps, remove 2 screws, and detach door pull. 2.Remove single screw behind remote control lever. 3.Prise off remote control lever bezel. 4.Prise off door locking button bezel. 5.Prise out window regulator handle centre finisher, remove retaining screw, and withdraw handle and bezel. 6.Using a screwdriver to release trim fasteners, carefully ease...
Page 324
CHASSIS AND BODY 3 REPAIR Refit 7.Remove any trim fasteners held in door panel. Refit or insert new clips to trim panel. 8.Ensure that anti-vibration pads are in position and offer-up trim casing to door. Align fasteners with holes in door and firmly push trim into position. 9.Fit bezels to locking button and remote control lever. 10.Fit single screw behind remote control lever. 11.Fit door pull and secure with 2 screws and finisher caps. 12.Fit window regulator handle and retain with single screw and...
Page 325
76CHASSIS AND BODY 4 REPAIR Refit 5.Insert lifting arm button into lifting channel. 6.Position regulator so that fixing holes line-up with holes in mounting panel. 7.Secure with 4 screws and tighten evenly. 8.Temporarily fit handle and check that glass can be raised and lowered smoothly without tight spots. 9.Fit plastic sheet. 10.Fit door trim See Door trim casing.EXTERIOR HANDLE - REAR SIDE DOOR Service repair no - 76.58.02 Remove 1.Remove door trim casing See Door trim casing . 2.Peel back sufficient...
Page 326
CHASSIS AND BODY 5 REPAIR SILL LOCKING BUTTON - REAR SIDE DOOR Service repair no - 76.37.30 Remove 1.Remove door trim casing See Door trim casing . 2.Peel back sufficient of plastic sheet to reveal mechanism. 3.Release spring clip securing button to operating rod and withdraw rod from button. 4.Remove 2 screws securing button to door panel and remove button. Refit 5.Secure locking button assembly to door panel with 2 screws. 6.Fit operating rod to button assembly and secure with spring clip. 7.Re-seal...
Page 327
76CHASSIS AND BODY 6 REPAIR 6.Remove 2 screws securing remote control lever to mounting panel. 7.Release control rods from plastic retaining clips located in mounting panel. 8.Withdraw remote control lever and rods from door. Refit 9.Fit plastic retaining clips to rod assembly into position and secure with 2 screws. 10.Connect control rods to latch assembly and secure with clips. 11.Fit plastic retaining rod clips to mounting panel. 12.Connect control rod to locking button and secure with clip....
Page 328
CHASSIS AND BODY 7 REPAIR DOOR GLASS - REAR SIDE DOOR Service repair no - 76.31.02 Remove 1.Disconnect door check rod from door post. 2.Remove door trim casing See Door trim casing . 3.Remove plastic sheet. 4.Remove window regulator assembly See Window regulator - rear side door . 5.Disconnect and remove door sill locking button See Sill locking button. 6.Disconnect control rods from latch and door outer handle mechanism. 7.Remove 4 screws retaining mounting panel to door and remove panel, complete with...
Page 329
76CHASSIS AND BODY 8 REPAIR 11.Remove 2 self-tapping screws from each side and remove glass lower channels. 12.Remove inner and outer weather strips from door sill. 13.Lower glass down to bottom of door, lift glass over lower edge and withdraw from door. 14.Remove lift channel from glass, if necessary.Refit 15.Fit lift channel to new glass, if necessary. 16.Insert glass into lower channels and carefully push glass up to top of frame. 17.Secure lower channels with 4 self-tapping screws. Ensure that screw...
Page 330
CHASSIS AND BODY 9 REPAIR MOUNTING PANEL - FRONT DOOR Service repair no - 76.11.28 Remove 1.Remove door trim casing See Door trim casing and plastic sheet. 2.Remove 4 screws securing window regulator to mounting panel. 3.Remove 5 screws securing mounting panel to door frame. 4.Release remote control lever rod from latch mechanism and from plastic clip in mounting panel. 5.Slide window regulator arm from mounting panel channel and remove panel with remote control lever and rod. Refit 6.Engage window...