Land Rover Defender 300tdi Workshop 3rd Edition Rover Manual

76CHASSIS AND BODY
10
REPAIR SILL LOCKING BUTTON - FRONT DOOR
Service repair no - 76.37.29
Remove
1.Remove door trim casing
See Door trim
casing
.
2.Peel back sufficient of plastic sheet to expose
mechanism.
3.Release spring clip and disconnect operating rod
from latch mechanism.
4.Remove 2 screws and withdraw locking button
assembly.
Refit
5.Secure locking button assembly to door with 2
screws.
6.Connect operating rod to latch mechanism and
secure with spring clip.
7.Re-seal plastic sheet and fit door...

CHASSIS AND BODY
11
REPAIR REMOTE CONTROL LEVER - FRONT DOOR
Service repair no - 76.37.31
Remove
1.Remove door trim casing
See Door trim
casing
.
2.Peel back sufficient of plastic sheet to gain
access to remote lever.
3.Release spring clip and disconnect control rod
from latch mechanism.
4.Release control rod from plastic clip in mounting
panel.
5.Remove 2 screws securing remote control lever
to mounting panel and withdraw lever and
control rod.Refit
6.Feed control rod into position and loosely secure...

76CHASSIS AND BODY
12
REPAIR EXTERIOR HANDLE - FRONT DOOR
Service repair no - 76.58.01
Remove
1.Remove door trim casing
See Door trim
casing
.
2.Remove mounting panel
See Mounting panel
- front door
and support glass with timber.
3.Disconnect operating rod from handle
mechanism.
4.Disconnect rod from locking barrel lever.
5.Remove 2 screws and withdraw handle
assembly.Refit
6.Fit handle to door ensuring that two bezels are in
position - flat faces towards door, and secure
with 2 screws.
7.Connect rod to...

CHASSIS AND BODY
13
REPAIR LATCH ASSEMBLY - FRONT DOOR
Service repair no - 76.37.12
Remove
1.Remove mounting panelSee Mounting panel
and support glass with timber.
2.Disconnect control rod from handle operating
lever.
3.Disconnect control rod from locking lever on
handle.
4.Disconnect locking button control rod from latch
mechanism.
5.Remove 2 screws and remove handle assembly
from door.
6.Remove 2 self-tapping screws retaining lower
end of window glass runner.
7.Remove 3 screws securing latch assembly...

76CHASSIS AND BODY
14
REPAIR DOOR GLASS - FRONT DOOR
Service repair no - 76.31.01
Remove
1.Remove mounting panel
See Mounting panel
- front door
.
2.Remove window regulator.
3.Push glass up to top of its travel and support
with a suitable length of timber.
4.Remove 2 self tapping screws securing window
glass runner on latch side of door and single
screw from hinge side.
5.Taking care not to damage paint, prise exterior
waist weather strip from door.
6.Remove timber support and lower glass to
bottom of...

CHASSIS AND BODY
15
REPAIR
Refit
8.Insert glass into runners at an angle as
illustrated.
9.Whilst lifting glass, position it squarely in
runners, raise to top of travel and insert timber
support.
10.Secure hinge side runner with single screw
ensuring that packing strip is in position.
11.Locate packing strip and secure opposite runner
with 2 screws. Ensure that all 3 screw heads are
well below bottom of runners to prevent damage
to glass.
12.Locate regulator in window lift channels.
13.Fit mounting...

76CHASSIS AND BODY
16
REPAIR 7.To remove barrel from plastic retaining sleeve,
depess spring loaded button and withdraw
sleeve.
Refit
NOTE: If a new barrel is being fitted, check
that number on barrel coincides with
number on accompanying key.
8.Push plastic retaining sleeve over barrel until
spring loaded peg locks it into position.
9.Fit barrel and plastic sleeve assembly to locking
sleeve and insert into exterior handle reversing
instruction 6.
10.Assemble lock lever components as illustrated
and from...

CHASSIS AND BODY
17
REPAIR REAR SEAT CUSHION - 90
Service repair no - 78.10.18/99
Remove
1.Release seat cushion stowage strap.
2.Remove 4 bolts and spring washers and lift seat
cushion from pivot brackets.
3.Remove 4 bolts, plain washers, spring washers
and nuts. Detach both pivot brackets from wheel
arch.
Refit
4.Secure pivot brackets to wheel arch and tighten
bolts to
10 Nm (7 lbf/ft).
5.Position seat cushion in pivot brackets and
secure with 4 bolts and spring washers.
6.Fit stowage strap.REAR SEAT...

76CHASSIS AND BODY
18
REPAIR REAR BENCH SEAT
Service repair no - 78.10.57/99
Remove
1.Remove rear bench seat cushion.
2.Remove 4 bolts securing seat frame to body and
collect spacers and brackets containing captive
nuts.
3.Remove screw securing rear end of squab to
body.
4.Remove rear bench seat.Refit
5.Position rear bench seat to body.
6.Position bracket and spacers, and loosely fit
bolts securing front end of cushion frame to
body.
7.Loosely fit bolts securing rear end of cushion
frame to body while...

CHASSIS AND BODY
19
REPAIR FRONT SEAT BELTS
Service repair no - 76.73.13
Remove
1.Remove plastic seat belt guide from side of front
seat base.
2.Remove seat belt lower anchorage bolt.
3.Remove plastic cap from upper belt guide bolt.
4.Remove bolt securing belt guide to B post.
5.Move rear carpet aside and remove bolt
securing inertia reel to base of B post.
6.Remove seat buckle stalk anchorage bolt at
inside rear of front seat.
Refit
NOTE: Tighten all seat belt anchorage
bolts to
32 Nm (24 lbf/ft).
7.Fit...