Land Rover Defender 300tdi Workshop 3rd Edition Rover Manual

70BRAKES
10
REPAIR FRONT BRAKE CALIPERS
Service repair no - 70.55.05
Service repair no - 70.55.16
Before starting repair refer to general brake service
practice
See General Brake Service Practice.
Remove
1.Remove front road wheels.
2.Expose flexible brake hose by moving coiled
protective covering.
3.Using a recognised hose clamp, clamp hose to
prevent loss of brake fluid.
4.Disconnect rigid brake pipe from flexible hose,
seal exposed ends to prevent ingress of dirt.
5.Remove split pin, retaining pins and...

BRAKES
11
REPAIR REV: 05/99 Assemble outboard pistons
13.Coat new fluid seal with brake fluid. Ease seal
into groove in bore using only fingers, ensuring it
is properly seated. Fluid seal and groove are not
same in section, so when seal is seated it feels
raised to touch at edge furthest away from
mouth of bore.
14.Coat appropriate piston with brake fluid. Insert it
squarely into bore by hand only. Do not tilt piston
during insertion, leave approximately 8mm
projecting from bore.
15.Coat new wiper seal...

70BRAKES
12
REPAIR REAR BRAKE CALIPER ASSEMBLY
Key to rear caliper
1.Caliper
2.Bleed screw
3.Pad retaining springs
4.Brake pads
5.Piston6.Wiper seal retainer
7.Wiper seal
8.Fluid seal
9.Retaining pins 

BRAKES
13
REPAIR REAR BRAKE CALIPERS
Service repair no - 70.55.06
Service repair no - 70.55.17
Before starting repair refer to General brake service
practice
See General Brake Service Practice.
Remove caliper
1.Remove rear road wheels.
2.Using a recognised hose clamp, clamp flexible
brake hose above rear axle.
90 Models
110/130 Models
3.Remove brake pipe from rear brake caliper.4.Seal pipe ends to prevent ingress of dirt.
5.Remove retaining pins and springs and withdraw
pads. If same pads are to be...

70BRAKES
14
REPAIRREV: 05/99 15.Coat a new wiper seal with brake fluid and fit to
new seal retainer. Slide assembly, seal first, over
protruding piston into bore recess.
16.Using special toolLRT-70-500- piston clamp,
press home seal retainer and piston.
Mounting inboard piston
17.Carry out same procedure as for removing and
fitting outboard piston and seals, instructions 8 to
16.
Fit calipers and pads to vehicle
18.Fit caliper to axle, tighten 2 bolts evenly to
82
Nm (60 lbf/ft).
19.Connect brake pipe to...

BRAKES
15
REPAIR
TRANSMISSION BRAKE
1.Pin
2.Washer
3.C clip
4.Brake shoe
5.Cable lever
6.Hold down spring
7.Dished washer
8.Brake drum
9.Screw
10.Brake cable
11.Adjuster slide
12.Aadjuster nut13.Spring
14.Adjuster slide
15.Adjuster bolt
16.Dished washer
17.Hold down spring
18.Brake shoe
19.Hold down pin
20.Hold down pin
21.Abutment plate
22.Back plate
23.Spring 

70BRAKES
16
REPAIRREV: 05/99 TRANSMISSION BRAKE SHOES
Service repair no - 70.45.18
Remove
1.Park vehicle on level ground, chock road wheels
and release handbrake. Alternatively, raise
vehicle on a ramp.
2.Disconnect rear propeller shaft from
transmission output flange at brake drum.
3.Slacken off transmission brake drum adjustment
bolt.
4.Remove single screw securing brake drum to
output flange.
5.Withdraw drum to expose brake assembly.
6.Release top and bottom springs from brake
shoes, see J6337.
7.Grip...

BRAKES
17
REPAIR HANDBRAKE CABLE
Service repair no - 70.35.25
Remove
1.Park vehicle on level ground, chock road wheels
and release handbrake. Alternatively, raise
vehicle on ramp.
2.Remove 3 trim studs and lift up handbrake
gaiter.
3.Remove split pin, clevis pin, washer and
disconnect cable from handbrake lever.
4.Slacken off transmission brake drum adjusting
screw.
5.Disconnect propeller shaft from output flange.
6.Remove retaining screw and withdraw brake
drum.
7.Release handbrake cable clevis from...

70BRAKES
18
REPAIR VACUUM PUMP
Service repair no - 70.50.19
Remove
NOTE: To ease pump removal set engine
to T.D.C. on No.1 cylinder.
1.Disconnect battery.
2.Remove air cleaner
See FUEL SYSTEM,
Repair, Air cleaner
.
3.Detach servo hose from vacuum pump.
4.Remove bolt securing air cleaner support
bracket strut.
5.Remove 6 bolts securing vacuum pump.
6.Detach pump complete with strut and harness
bracket. Note location of strut and bracket for
Refit.
Refit
7.Clean mating faces of pump and block.
8.Loosely...

BRAKES
1
OVERHAUL REV: 05/99
Key to master cylinder
1.Water ingress seal
2.Transfer housing
3.Vacuum seal
4.Guide ring
5.Retaining ring
6.O ring seal
7.Primary plunger assembly
8.L seal
9.Secondary plunger10.Washer
11.Recuperating seal (primary cup)
12.Seal retainer
13.Springs
14.Swirl tube
15.Master cylinder body
16.Reservoir seals
17.Reservoir
18.Low fluid level switch and cap