Land Rover Defender 300tdi Workshop 3rd Edition Rover Manual

76CHASSIS AND BODY
20
REPAIR REAR SEAT BELTS - 90/110 STATION WAGON,
INWARD FACING SEATS
Service repair no - 76.73.18
Remove
1.Release belt straps from buckles.
2.Release stowage straps and lower both seat
cushions.
3.Unscrew bolt securing lap strap to body
mounting.
4.Remove lap strap, wavy washer, spacer and
plain washer.
5.Repeat operation for buckle strap.
Refit
6.Secure lap strap and buckle straps to body.
Tighten bolts to
32 Nm (24 lbf/ft).
7.If required, secure seat cushions and belts in
stowed...

CHASSIS AND BODY
21
REPAIR REV: 05/99 Refit
8.Secure seat belt straps to floor mounting.
Tighten bolt to
32 Nm (24 lbf/ft)and fit finisher
cap.
9.Feed belt straps between seat cushion and
squab.
10.Fit inertia reel to C post. Tighten bolt to
32 Nm
(24 lbf/ft).
11.Fit side trim panelSee Side trim panel.
12.Fit rear inward facing seats
See Rear seat
squab - 90
orSee Rear bench seat.SIDE TRIM PANEL - 90 STATION WAGON
Service repair no - 76.13.70
Remove
1.Remove rear seat squabs
See Rear seat
squab
....

76CHASSIS AND BODY
22
REPAIR Refit
9.Fit new spring clips to the 3 brackets on top
edge of side trim panel.
10.Align trim panel, ensuring it is correctly
positioned around side window.
11.Locate trim panel spring clips on inner cant rail
and press firmly down to secure top edge of trim
panel.
12.Align bosses of trim panel with body side fixing
holes and secure with 4 bolts and washers. Do
not fully tighten at this stage.
13.Fit trim stud to secure bottom edge of trim panel
to B post.
14.Secure seat belt...

CHASSIS AND BODY
23
REPAIR
9.Remove fixings securing bottom edge of trim
panel to body side.
10.Release top edge of trim panel by striking
upwards with the hand to disengage 3 spring
clips.
11.Lift trim panel from window surround and feed
seat belt through panel aperture.
12.Remove trim panel from vehicle.
Refit
13.Fit new spring clips to the 3 brackets on top
edge of side trim panel.
14.Feed seat belt through aperture in trim panel and
fit finisher.
15.Align trim panel, ensuring it is correctly...

76CHASSIS AND BODY
24
REPAIR CUBBY BOX - 90/110 STATION WAGON
Service repair no - 76.25.04
Remove
1.Remove radio/cassette player, if fitted.
2.Open cubby box lid and remove 2 caps
concealing fixing bolts.
3.Remove fixing bolts and washers.
4.Remove 2 screws and lift cup holder from cubby
box.
5.Unscrew 2 bolts securing front of cubby box to
floor mounting.
6.Lift cubby box and, if applicable, release
radio/cassette player leads.
7.If fitted, disconnect multi-plug from EGR control
unit, located on base of...

CHASSIS AND BODY
25
REPAIR REAR END LINING - 90/110 STATION WAGON
Service repair no - 76.64.12
Remove
1.Remove rear end trim panel
See Rear end
trim panel
.
2.Remove rear grab handles
See Rear grab
handle
.
3.Carefully prise out 6 trim studs securing rear end
lining to mounting brackets.
4.Remove rear end lining.
Refit
5.Position rear end lining on mounting brackets
and secure with 6 trim studs.
6.Fit rear grab handles
See rear grab handle.
7.Fit rear end trim panel
See rear end trim. 

76CHASSIS AND BODY
26
REPAIR FRONT HEADLINING - 90 STATION WAGON
Service repair no - 76.64.10
Remove
1.Remove sun roof headlining finisher.
2.Remove sun visors
See Sun visors.
3.Remove interior lamp
See ELECTRICAL,
Repair, Interior lamp
.
4.Remove interior mirror and mounting plate
See
Interior mirror
.
5.Remove 4 retaining screws and detach both A
post trims.
6.Remove caps and unscrew front seat belt fixing
bolts from B posts.7.Carefully prise side trim panel cap fastener from
B posts.
8.Carefully prise...

CHASSIS AND BODY
27
REPAIR REAR HEADLINING - 90 STATION WAGON
Service repair no - 76.64.11
Remove
1.Remove side trim panels
See Side trim panel.
2.Remove rear end lining
See Rear end lining.
3.Remove rear interior lamp
See ELECTRICAL,
Repair, Interior lamp
.
4.Carefully prise out 5 trim studs securing rear and
front headlining to roof mounting brackets.5.Release front corners of headlining from cant
rail, on both sides.
6.Pull headlining forwards sufficiently to clear rear
end lining mounting brackets....

76CHASSIS AND BODY
28
REPAIR TAIL DOOR TRIM CASING
Service repair no - 76.34.09
Remove
1.Unscrew 2 bolts and remove grab handle from
rear door.
2.Remove 2 screws and detach wiper motor cover.
3.Remove 7 screws securing trim casing to door.
4.Remove 2 screws and lift wiper motor harness
cover from harness support bracket.
5.Carefully release 8 clips securing trim casing to
door.
6.Remove trim casing and collect door lock cover.
Refit
7.Position door lock cover, fit trim casing and
secure with clips.
8.Fit...

CHASSIS AND BODY
29
REPAIR TAIL DOOR STRIKER - ADJUST
Service repair no - 76.37.25
Adjust
1.Loosen striker securing screws.
2.Adjust striker and retighten screws.
3.Close door and check for correct latching with
door lock.
4.Carry out further adjustment as necessary. If full
adjustment cannot be achieved carry out
following:
5.Remove striker and nut plate.
6.Elongate holes in body metal which is
sandwiched between striker and nut plate.
7.Refit striker and adjust as necessary.