HP Z5200 Owners Manual

2.Begin lifting the Formatter from the printer. Push the clips and provide upward force at the same
time.
3.Lift the Formatter out of the printer.
NOTE: When you install a new formatter follow the instructions provided on the Flyer that
accompanies it to set up the printer.
Hard Disk Drive
Removal and installation
1.Remove the 
Formatter on page 296.
2. Unscrew four screws in the formatter.
ENWW Hard Disk Drive 297 

3.Remove the hard disk drive from the formatter by  applying force in the direction of the arrow.
4.Insert a new hard disk drive.
NOTE: If you try to insert a previously used hard  disk drive, the printer displays a System Error
and will not start successfully.
5. Replace all screws that you removed earlier.
Electronics Module (Main PCA and PSU)
Removal
NOTE: Switch off the printer and remove the power cable.
1.Remove the Left Cover (refer Left Cover on page 188).
2. Disconnect all the connectors on the...

3.Unroute all the cables disconnected in the previous step.
4.Remove two T-15 screws that secure the Electronics Module to the Printer.
5.Remove one T-15 screw that secures  the Electronics Module to the Printer.
ENWW Electronics Module (Main PCA and PSU) 299 

6.Remove one T-15 screw that secures the Electronics Module to the Printer.
7.Remove two T-15 screws that secure  the Electronics Module to the Printer.
8.Remove one T-15 screw that secures the Electronics Module to the printer.
300 Chapter 6   Removal and Installation ENWW 

9.Carefully lift the Electronic s Module out of the printer.
NOTE:When you install the Electronics Module make sure it is correctly aligned with the
mounting rail.
NOTE: When you finish installing or  replacing this component, yo u must perform the necessary
Service Calibrations. To find which calibrations you must perform, refer to 
Service Calibration Guide to
Removal and Installation on page 170 .
Starwheel Assembly
Removal
NOTE: Switch off the printer and remove the power cable.
1.Open the Window....

2.Remove one T-15 screw that secures the Starwheel Assembly to the Printer.
3.Remove one T-15 screw that secures the Starwheel Assembly to the Printer.
4.Carefully lift the Starwheel A ssembly out of the printer.
NOTE:When you finish installing or  replacing this component, you must perform the necessary
Service Calibrations. To find which ca librations you must perform, refer to 
Service Calibration Guide to
Removal and Installation on page 170.
Print Zone Overdrive
Removal
302 Chapter 6   Removal and...

NOTE:Switch off the printer and remove the power cable.
1.Remove the Starwheel Assembly (refer Starwheel Assembly on page 301).
NOTE: The Print Zone Overdrive is in two sections  (left and right). This procedure describes the
removal of both of the sections. If you only want  to remove one of the sections skip the steps for
the other section.
2. Remove one T-15 screw that secures the left clamp of the Print Zone Overdrive to the Platen.
3.Lift the attachment clamp vertically  to release it from the...

5.Repeat steps 2 to 4 to remove the remaining five attachment clamps.
6.Use a flat bladed screwdriv er to unclip the left Print Zone Over drive retaining clip and rotate the
clip vertically.
7. Carefully lift the left  Print Zone Overdrive enough 10 mm)  so you can slide it to the left.
304 Chapter 6   Removal and Installation ENWW 

8.Slide the left Print Zone Overdrive to the left disengage the center coupling.
9.Carefully left Prin t Zone Overdrive out of the printer.
10.Remove the center coupling.
ENWW Print Zone Overdrive 305 

11.Use a flat bladed screwdriv er to unclip the left Print Zone Over drive retaining clip and rotate the
clip vertically.
12. Carefully lift the right Print Zone  Overdrive out of the printer.
NOTE:When you finish installing or  replacing this component, you must perform the necessary
Service Calibrations. To find which ca librations you must perform, refer to 
Service Calibration Guide to
Removal and Installation on page 170.
Left Spittoon
Removal
This procedure describes how to remove the complete Left...