HP Z5200 Owners Manual

3.Hook the spring of the Pinchwheel Assembly you  are installing with the Pinchwheel Insertion Tool.
4.Attach the spring to its attachment point on the hanger and remove the Pinchwheel Insertion Tool.
5.Attach the new Pinchwheel Assembly with the two  T-15 screws that secure to the printer but do
fully NOT tighten the screws.
ENWW Pinchwheel Assembly 317 

6.Compress the Pinchwheel Alignment Tool.
7.Position the Pinchwheel Alignment Tool on the platen so it is aligned with the two adjacent
Pinchwheels to the one you are installing.
8.Push the replacement Pinchwheel Assembly fully  forward so it is firmly against the Pinchwheel
Alignment Tool to align it correctly.
318 Chapter 6   Removal and Installation ENWW 

9.Fully tighten the two T-15 attachment screws tighten.
10.Remove the Pinchwheel Alignment Tool.
Pinch Roller
Removal
NOTE: Switch off the printer and remove the power cable.
1.Open the Window
2. Raise the Media Lever.
ENWW Pinch Roller 319 

3.Apply enough downward pressure to the Pinch Roller to release it from the Pinchwheel Assembly.
4.Remove the Pinch Roller.
NOTE: When you finish installing or  replacing this component, you must perform the necessary
Service Calibrations. To find which ca librations you must perform, refer to 
Service Calibration Guide to
Removal and Installation on page 170.
Left Starwheel Lifter
Removal
NOTE:Switch off the printer and remove the power cable.
1.Remove the Front Cover (refer Front Cover on page 177).
2....

6.Remove two T-8 screws that secure the  Left Starwheel Lifter to the printer.
7.Rotate the Left Starwheel Lifter sufficient ly to disengage the right attachment lug.
8.Tilt the Left Starwheel Lifter sufficiently to disengage the left attachment lug.
ENWW Left Starwheel Lifter 321 

9.Remove the Left Starwheel Lifter from the printer.
NOTE: When you finish installing or  replacing this component, you must perform the necessary
Service Calibrations. To find which ca librations you must perform, refer to 
Service Calibration Guide to
Removal and Installation on page 170.
Right Starwheel Lifter
Removal
NOTE:Switch off the printer and remove the power cable.
1.Remove the Front Cover (refer Front Cover on page 177).
2. Remove the Right Cover (refer 
Right Cover on page 185).
3. Remove...

5.Push the Carriage Assembly into the print path.
6.Remove one T-15 screw that secures the  Drop Detector to the Service Station.
7.Rotate the Drop Detector vertica lly to gain access to the two screws that secure the Right Starwheel
Lifter.
ENWW Right Starwheel Lifter 323 

8.Remove two T-8 screws that secure the  Right Starwheel Lifter to the printer.
9.Rotate the Right Starwheel Lifter sufficiently to disengage the right attachment lug.
10.Tilt the Right Starwheel Lifter sufficiently to disengage the left attachment lug.
324 Chapter 6   Removal and Installation ENWW 

11.Remove the Right Starwheel  Lifter from the printer.
NOTE:When you finish installing or  replacing this component, yo u must perform the necessary
Service Calibrations. To find which calibrations you must perform, refer to 
Service Calibration Guide to
Removal and Installation on page 170 .
Starwheel Motor
Removal
NOTE: Switch off the printer and remove the power cable.
1.Remove the Front Cover (refer Front Cover on page 177).
2. Remove the Left  Cover (refer 
Left Cover on page 188).
3. Remove the...

6.Carefully pull the two gear wheels off their shafts to gain access to the Starwheel Motor attachment
screws.
7.Remove three T-15 screws that secure the Starwheel Motor to the printer.
8.Lift the Starwheel Motor out of the printer.
NOTE: When you finish installing or  replacing this component, you must perform the necessary
Service Calibrations. To find which ca librations you must perform, refer to 
Service Calibration Guide to
Removal and Installation on page 170.
Full Bleed Foam
Removal
NOTE:Switch...