HP Designjet T7100 User Manual
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8.Using the blue handle, gently disengage the printhead. 9. Gently pull the blue handle upward until th e printhead is released from the carriage. CAUTION:Do not pull abruptly. That action can damage the printhead. 10.The front-panel display identifies the missing printhead. ENWW Work with ink system components 53 Handle the ink system
Insert a printhead 1.Remove the orange protective caps by pulling them down. 2.The printhead is designed to prevent you from acci dentally inserting it into the wrong slot. Check that the colored label on the printhead matches th e colored label of the carriage slot into which the printhead is to be inserted. 3. Insert the new printhead into its correct slot in the carriage. CAUTION: Insert the printhead slowly and vertically, straight down. It can be damaged if you insert it too quickly, or at an angle, or if you rotate it as you insert it. 4.Push down as indicated by the arrow. CAUTION: You might feel some resistance when installing the new printhead, so you need to press it down firmly but smoothly. You should hear a beep and see confirmation on the front-panel display that the printhead has been in serted. If you have difficulty, see Cannot insert a printhead on page 165. 54 Chapter 5 Handle the ink system ENWW Handle the ink system
5.Insert all of the other printheads that need to be installed, and close the carriage cover. 6.Make sure that the end of the blue handle catche s the wire loop on the near side of the carriage. 7.Lower the handle to rest on the carriage cover. When all of the printheads have been inserted correctly and the printer has accepted them, the printer beeps. NOTE: If the printer does not beep when you insert the printhead and the Replace message appears on the front-panel display, you might need to reinsert the printhead. 8.Close the printer window. ENWW Work with ink system components 55 Handle the ink system
9.The front-panel display confirms that all of the printheads are correctly inserted, and the printer starts checking and preparing the printheads. The default routine process, when all printheads are changed, takes about 18 minutes. If the prin ter identifies a problem when preparing the printheads, the process takes longer , up to 30 minutes. For a single printhead insertion, the time varies between 10 and 20 minutes. 10. After all printheads are checked and prepared, the printhead realignment procedure runs automatically if paper is loaded. See Align the printheads on page 59 . 11. Depending on the paper type, the paper advance calibration procedure may run automatically if paper is loaded. See Perform paper advance calibration on page 35 . Clean (recover) the printheads Periodic printhead cleaning is pe rformed automatically, as long as the printer is kept turned on. However, you should clean the pr intheads if you are experiencing poor image quality and cannot resolve the issues by other methods. This ensures that there is fresh ink in the nozzles and helps to prevents nozzle clogs. If you have printed the printhead status plot, you know which colors are failing. Clean the pair of printheads that are not performing adequately. If you are not sure which printheads to clean, clean all of the printheads. To clean the printheads, go to the printers front panel and select the Image Quality Maintenance menu icon , select Clean printheads , and then select which printhe ads you want to clean. You can clean all of the printheads or only some of them. Cleaning all printheads takes about 5 minutes. Cl eaning any two printheads takes about 3 minutes. NOTE:Cleaning all printheads uses more ink than cleaning a single pair. NOTE:HP recommends that you purge the ink from the pr intheads before printing a job if the printer has been turned off for more than six weeks or if you are experiencing inconsistent colors from print to print after long storage periods. Purging the ink fr om the printheads helps to ensure maximum color consistency; it is not a remedy for poor printhead health. Clean the electrical conn ections on a printhead It is possible that the printer will not recognize a printhead after it has been installed. This can happen when ink builds up on the electrical connections between the printhead and the printhead carriage. Under these circumstances, HP recommends that you clean the electrical connections on the printhead. However, routine cleaning of the connections when no problems are apparent is not recommended. Use an absorbent lint-free cloth, slightly dampened with isopropyl alcohol, to clean the electrical interconnects on both the printhead carriage and the printhead if the Reseat or Replace message persists next to the printhea d on the front-panel display. 1. Open the printhead carriage latch and extract th e printhead that is causing the problem, as indicated on the front panel. See Remove a printhead on page 51 . 56 Chapter 5 Handle the ink system ENWW Handle the ink system
2.Cover your finger with the cloth and insert it into the printhead slot at the back. CAUTION:If the carriage remains in the central part of the printer for more than 7 minutes, it attempts to return to its home position to the right. 3.Rub the cloth against the electrical contacts with a light force along the entire depth of the flex connector. Try to avoid picking up any ink deposit that may have accumulated on the bottom surface of the slot. 4. Take special care to clean all contacts thoroughly , including the ones at the lowest point of the connector. 5. Using the same cloth, clean the strip of electrical contacts on the printhead (unless the printhead is new). Avoid touching the printhead nozzles. CAUTION: Do not touch the surface of the printhead that contains the nozzles, because the nozzles are easily damaged. ENWW Work with ink system components 57 Handle the ink system
6.After waiting a few moments to allow both connectors to dry, replace the printhead into the printhead carriage. See Insert a printhead on page 54. 7. Wash or dispose of the cloth. Take care to prevent the transfer of ink onto hands and clothing. If the front panel continues to show the Reseat or Replace message, replace the printhead or contact your HP customer service representative. Clean the printhead drop detector The printhead drop detector is a se nsor that detects which nozzles on the printheads are not printing, so that other nozzles can substitute for them. If particles block the sensor (such as fibers, hair or small pieces of paper), print quality is affected. When the front panel displays a warning message that the drop detector needs cleaning, you are recommended to clean it. If you do not clean it immediately, the printer continues working normally, but the front panel display cont inues to show the warning. CAUTION:Wear gloves to avoid getting ink on your hands. 1. On the printers front panel, select the icon, then select Replace printheads . 2. Turn off the printer at the front panel. 3. To avoid an electric shock, swit ch the printer off and unplug it. 4. Open the printer window. 58 Chapter 5 Handle the ink system ENWW Handle the ink system
5.Find the printhead drop detector to the right of the printhead carriage. 6.Remove any debris blocking the printhead drop detector. 7. With a dry, lint-free cloth, wipe the surface of th e drop detector to remove any non-visible debris. 8.Close the printer window. 9.Plug in and switch on the printer. 10. Power the printer on at the front panel. Align the printheads Precise alignment between printheads is essential for accurate colors, smooth color transitions and sharp edges in graphical elements. Your printer ha s an automatic printhead alignment process which runs whenever a printhead has been accessed or replaced. If the paper has jammed or you are experiencing problems with color accuracy, you may need to align the printheads. ENWW Work with ink system components 59 Handle the ink system
NOTE:If the paper has jammed, it is recommended that you reinsert the printheads and initiate the realignment procedure with the Image Quality Maintenance menu . CAUTION:Do not use transparent or semi-trans parent paper to align the printheads. Reinsert printheads procedure 1.If the realignment process is running an d the wrong paper is loaded, press the Cancel key on the front panel. CAUTION: Do not print if the realignment process has been canceled. You can restart the alignment with the Image Quality Maintenance menu procedure. 2. Load the paper you wish to use, see Handle the paper on page 26 . It should be at least 420 mm (16.54 in) wide. CAUTION: Do not use transparent or semi-transpa rent paper to align the printheads. 3.Remove and re-insert a ll the printheads, see Remove a printhead on page 51 and Insert a printhead on page 54. This starts the printhead alignment procedure. 4. Ensure the window is closed, as a strong li ght source near the printer during printhead realignment can affect alignment. 5. The process takes about six minute s. Wait until the front-panel display shows the process complete before using the printer. NOTE: The printer prints a calibration image. Do not worry about the image. The front-panel display shows any errors in the process. Image Quality Maintena nce menu procedure 1.Load the paper you wish to use, see Handle the paper on page 26 . It should be at least 420 mm (16.54 in) wide. CAUTION: Do not use transparent or semi-transpa rent paper to align the printheads. 2. From the front panel, select the Im age Quality Maintenance menu icon , then Align printheads. The printer checks to see if it has enough paper to run the realignment. 3. If the loaded paper is satisfactory, the printer runs the realignment and prints a realignment pattern. Ensure the window is closed, as a strong light source near the printer during printhead realignment can affect alignment. 4. The process takes about five mi nutes. Wait until the front-panel display shows the process complete before using the printer. Scanning errors during alignment If the alignment process fails, a Scanning problems message appears on the front panel. This means that the alignment has not complete d successfully. Therefore the printer is not aligned and the alignment should be repeated before printing with good image quality. Possible reasons for failure: ● The paper used was not acceptable; repeat the alignment with a different paper type. ● The printheads are not clean; see Clean (recover) the printheads on page 56 . ● The window was open; repeat the alignment with the window closed. 60 Chapter 5 Handle the ink system ENWW Handle the ink system
If the problem persists after correcting these potent ial problems, there may be a failure in the scanning system requiring repair, or the prin theads may need to be replaced. The Image Diagnostics Print The Image Diagnostics Print consists of patterns desi gned to highlight printhead reliability problems. It helps you to check the performance of the printheads that are currently installed in your printer, and whether any printhead suffers from clogging or other problems. To print the Image Diagnostics Print: 1. Use the same paper type that you were using when you detected a problem. 2. Use the View information key on the front panel to check that the selected paper type is the same as the paper type loaded into the printer. 3. At the printers front panel, select th e Image Quality Maintenance menu icon , then Print diagnostic image . It takes about two mi nutes to print the Image Diagnostics Print. The print is divided into two parts, bo th of which test printhead performance. ● Part 1 (top) consists of rectangles of pure colors, one for each printhead. This part represents the print quality that you will get from each color. ● Part 2 (bottom) consists of small dashes, one for each nozzle on each printhead. This part complements the first, and aims more specifically to detect how many faulty nozzles each printhead has. Please look carefully at the print. The names of the colors are shown above the rectangles and in the center of the patterns of dashes. First look at the upper part of the print (part 1) . Each colored rectangle should be a uniform color without any horizontal lines across it. Then look at the bottom part of the print (part 2). Fo r each individual colored pattern, check that most of the dashes are present. If you see horizontal lines in part 1 and also missing dashes in part 2 for the same color, the printhead responsible needs cleaning. However, if the rectangles look solid, do not worry about just a few missing dashes in part 2; these are acceptable because the printer can compensate for a few clogged nozzles. ENWW Work with ink system components 61 Handle the ink system
Here is an example of a gray printhead in a good state: And here is an example of the same printhead in a bad state: Corrective action 1.Clean any faulty printheads (see Clean (recover) the printheads on page 56 ). Then reprint the Image Diagnostics Print to see whet her the problem has been solved. 2. If the problem remains, clean the printheads agai n, and reprint the Image Diagnostics Print to see whether the problem has been solved. 3. If the problem remains, consider cleaning your printheads manually (see Clean (recover) the printheads on page 56 ). You could also try reprinting your current print job, in case it now prints satisfactorily. 4. If the problem remains, try cleaning the printhead drop detector. The printe r normally notifies you when this is necess ary, but it may be worth trying even if the printer has not suggested it. See Clean the printhead drop detector on page 58. 5. If the problem still remain s, replace any persistently faulty printheads (see Handle the ink system on page 44), or contact HP Support (see HP Customer Care on page 180 ). Remove the maintenance cartridge A message appears on the front panel when you must change the maintenance cartridge. Follow these precautions when removing a maintenance cartridge: ● Be careful not to get ink on your hands. In k might be on, around, and inside the replaced maintenance cartridge. ● Always handle and store the replaced maintenanc e cartridge upright to avoid spilling any ink. 62 Chapter 5 Handle the ink system ENWW Handle the ink system