GE Pqm 2 Manual
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CHAPTER 2: INSTALLATION PQMII POWER QUALITY METER – INSTRUCTION MANUAL2–11 For a single-phase connection, connect current and voltage to the phase A inputs only. All other inputs are ignored. Select the S2 SYSTEM SETUP CURRENT/VOLTAGE CONFIGURATION VT WIRING: “SINGLE PHASE” setpoint . FIGURE 2–8: Single Phase Connection
2–12PQMII POWER QUALITY METER – INSTRUCTION MANUAL CHAPTER 2: INSTALLATION 2.2.3 3-wire System using Two CTs The f igure below shows two methods for connecting CTs to the PQMII for a 3-wire system. The top drawing shows the standard wiring conf iguration using three CTs. An alternate wiring conf iguration uses only two CTs. With the two CT method, the third phase is measured by connecting the commons from phase A and C to the phase B input on the PQMII. This causes the phase A and phase C current to flow through the PQMII’s phase B CT in the opposite direction, producing a current equal to the actual phase B current . Ia + Ib + Ic = 0 for a three wire system. Ib = – (Ia + Ic) For the CT connections above, the S2 SYSTEM SETUP CURRENT/VOLTAGE CONFIGURATION PHASE CT WIRING PHASE CT PRIMARY setpoint must be set to PHASE A, B, AND C. FIGURE 2–9: Alternate CT Connections for 3-wire System
CHAPTER 2: INSTALLATION PQMII POWER QUALITY METER – INSTRUCTION MANUAL2–13 2.2.4 Control Power The control power supplied to the PQMII must match the installed power supply. If the applied voltage does not match, damage to the unit may occur. Check the product identif ication to verify the control voltage matches the intended application. A universal AC/DC power supply is standard on the PQMII. It covers the range 90 to 300 V DC and 70 to 265 V AC at 50/60 Hz. It is not necessary to adjust the PQMII if the control voltage is within this range. A low voltage power supply is available as an option. It covers the range 20 to 60 V DC and 24 to 48 V AC at 50/60 Hz. Verify from the product identif ication label that the control voltage matches the intended application. Connect the control voltage input to a stable source for reliable operation. A 2.5 A HRC fuse is accessible from the back of the PQMII via the fuse access door. Consult the factory for replacement fuses, if required. Using #12 gauge wire or ground braid, connect Terminals 5 and 6 to a solid system ground, typically a copper bus in the switchgear. The PQMII incorporates extensive f iltering and transient protection to ensure reliable operation under harsh industrial operating environments. Transient energy must be conducted back to the source through Filter Ground Terminal (5). The Filter Ground Terminal (5) is separated from the Safety Ground Terminal (6) to allow dielectric testing of switchgear with the PQMII wired up. Filter Ground Terminal connections must be removed during dielectric testing. When properly installed, the PQMII meets the interference immunity requirements of IEC 801 and ANSI C37.90.1. 2.2.5 VT Inputs The PQMII accepts input voltages from 0 to 600 V AC between the voltage inputs (V1, V2, V3) and voltage common (Vn). These inputs can be directly connected or supplied through external VTs. If voltages greater than 600 V AC are to be measured, external VTs are required. When measuring line-to-line quantities using inputs V1, V2, and V3, ensure that the voltage common input Vn is grounded. This input is used as a reference for measuring the voltage inputs. All connections to the PQMII voltage inputs should be connected using HRC fuses rated at 2 Amps to ensure adequate interrupting capacity. 2.2.6 CT Inputs Current transformer secondaries of 1 A or 5 A can be used with the PQMII for phase and neutral sensing. Each current input has 3 terminals: 5 A input , 1 A input , and common. Select either the 1 A or 5 A terminal and common to match the phase CT secondary. Correct polarity as indicated in the wiring diagrams is essential for correct measurement of all power quantities. The CTs selected should be capable of supplying the required current to the total secondary load, including the PQMII burden of 0.1 VA at rated secondary current and the connection wiring burden. All PQMII internal calculations are based on information measured at the CT and VT inputs. The accuracy specif ied in this manual assumes no error contribution from the external CTs and VTs. To ensure the greatest accuracy, Instrument class CTs and VTs are recommended.
2–14PQMII POWER QUALITY METER – INSTRUCTION MANUAL CHAPTER 2: INSTALLATION 2.2.7 Output Relays The basic PQMII comes equipped with one output relay; the control option supplies three additional output relays. The PQMII output relays have form C contacts (normally open (NO), normally closed (NC), and common (COM)). The contact rating for each relay is 5 A resistive and 5 A inductive at 250 V AC. Consult 1.6: Specifications for contact ratings under other conditions. The wiring diagrams show the state of the relay contacts with no control power applied; that is, when the relays are not energized. Relay contact wiring depends on how the relay operation is programmed in the S3 OUTPUT RELAYS setpoint group (see 5.4: S3 Output Relays for details). •Alarm Relay (Terminals 43/44/45): A selected alarm condition activates the alarm relay. Alarms can be enabled or disabled for each feature to ensure only desired conditions cause an alarm. If an alarm is required when control power is not present , indicating that monitoring is not available, select “Fail-safe” operation for the alarm relay through the S3 OUTPUT RELAYS ALARM RELAY ALARM OPERATION setpoint . The NC/ COM contacts are normally open going to a closed state on an alarm. If “Unlatched” mode is selected with setpoint S3 OUTPUT RELAYS ALARM RELAY ALARM ACTIVATION, the alarm relay automatically resets when the alarm condition disappears. For “Latched” mode, the key must be pressed (or serial port reset command received) to reset the alarm relay. Refer to 6.3.1: Alarms for all the displayed alarm messages. •Auxiliary Relays 1,2,3 (Optional; Terminals 34 to 42): Additional output relays can be conf igured for most of the alarms listed in 6.3.1 Alarms. When an alarm feature is assigned to an auxiliary relay, it acts as a control feature. When the setpoint is exceeded for a control feature, the output relay changes state and the appropriate Aux LED lights but no indication is given on the display. The auxiliary relays can also be programmed to function as kWh, kvarh, and kVAh pulse outputs. 2.2.8 Switch Inputs (Optional) With the control (C) option installed the PQMII has four programmable switch inputs that can be used for numerous functions. The f igure below shows the internal circuitry of the switches. FIGURE 2–10: Switch Input Circuit EXTERNAL SWITCH OPTO ISOLATION TYPICAL SWITCH TERMINALSISOLATED POWER SUPPLY +24VDC PQM II TO LOGIC 10mA PULSED FILTERIN COM
CHAPTER 2: INSTALLATION PQMII POWER QUALITY METER – INSTRUCTION MANUAL2–15 Each switch input can be programmed with a 20-character user def ined name and can be selected to accept a normally open or normally closed switch. A list of various functions assignable to switches is shown below, followed by a description of each function. •Alarm Relay: When a switch input is assigned to the alarm relay, a change in the switch status produces an alarm condition and the alarm relay activates. •Pulse Input 1/2/3/4: When a switch input is assigned as a pulse input counter, the PQMII counts the number of transitions from open to closed when the input is conf igured as normally open and closed to open when the input is conf igured as normally closed. The minimum pulse width required for the PQMII to read the switch is 150 ms. Therefore, for the PQMII to read one pulse, the switch input must be in its inactive state (closed/open) for a minimum of 150 ms then in its active state (open/ closed) for another 150 ms. See 1.6: Specifications for more details. •New Demand Period: The PQMII can be used for load shedding by assigning a switch input to a new demand period. This allows the PQMII demand period to be synchronized with the utility meter. One of the billing parameters used by a utility is peak demand. By synchronizing the PQMII to the utility meter, the PQMII can monitor the demand level read by the utility meter and perform load shedding to prevent the demand from reaching the penalty level. The utility meter provides a dry contact output which can be connected to one of the PQMII switch inputs. When the PQMII senses a contact closure, it starts a new demand period (with Block Interval Demand calculation only). •Setpoint Access: The access terminals must be shorted together in order for the faceplate keypad to have the ability to store new setpoints. Typically the access terminals are connected to a security keyswitch to allow authorized access only. Serial port commands to store new setpoints operate even if the access terminals are not shorted. When the access terminals are open, all actual and setpoint values can still be accessed for viewing; however, if an attempt is made to store a new setpoint value, the message SETPOINT ACCESS DISABLED is displayed and the previous setpoint remains intact . In this way, all of the programmed setpoints remain secure and tamper proof. •Select Analog Output: This switch selection allows each analog output to be multiplexed into two outputs. If the switch is active, the parameter assigned in setpoint S2 SYSTEM SETUP ANALOG OUTPUT 1 ANALOG OUTPUT 1 ALT determines the output level. If the switch is not active, the parameter assigned in setpoint S2 SYSTEM SETUP ANALOG OUTPUT 1 ANALOG OUTPUT 1 MAIN is used. See the following section and 5.3.2: Analog Outputs for additional details. •Select Analog Input: This switch selection allows the analog input to be multiplexed into two inputs. If the switch is active, the parameter assigned in setpoint S2 SYSTEM SETUP ANALOG INPUT ANALOG INPUT ALT is used to scale the input . If the switch is not active, the parameter assigned in setpoint S2 SYSTEM SETUP ANALOG INPUT ANALOG INPUT MAIN is used. If a relay is assigned in S2 SYSTEM SETUP ANALOG INPUT ANALOG IN MAIN/ALT SELECT RELAY , that relay energizes when the switch is active and de-energizes when the switch is not active, thus providing the ability to feed in analog inputs from two separate sources as shown in the figure below. See the 2.2.10: Analog Input (Optional) section below for details. Refer to 5.3.3: Analog Input for additional details.
2–16PQMII POWER QUALITY METER – INSTRUCTION MANUAL CHAPTER 2: INSTALLATION FIGURE 2–11: Analog Input Multiplexing •Aux 1/2/3 Relay: When a switch input is assigned to an Auxiliary relay, a closure on the switch input causes the programmed auxiliary relay to change state. This selection is available only if the Control (C) option is installed. •Clear Energy: When a switch input is assigned to “Clear Energy”, a closure on the switch input will clear all Energy data within the PQMII. •Clear Demand: When a switch input is assigned to “Clear Demand”, a closure on the switch input will clear all Demand data within the PQMII. 2.2.9 Analog Outputs (Optional) The PQMII has four current outputs when the transducer option is installed (T20 = 4 to 20 mA, T1 = 0 to 1 mA in the order code). These outputs can be multiplexed to produce 8 analog transducers. This output is a current source suitable for connection to a remote meter, chart recorder, programmable controller, or computer load. Use the 4 to 20 mA option with a programmable controller that has a 2 to 40 mA current input . If only a voltage input is available, use a scaling resistor at the PLC terminals to scale the current to the equivalent voltage. For example, install a 500Ω resistor across the terminals of a 0 to 10 V input to make the 4 to 20 mA output correspond to 2 to 10 V (R = V/I = 10 V / 0.02 A = 500Ω). Current levels are not affected by the total lead and load resistance which must not exceed 600Ω for the 4 to 20 mA range and 2400Ω for the 0 to 1 mA range. For readings greater than full scale the output will saturate at 22 mA (4 to 20 mA) or 1.1 mA (0 to 1 mA). These analog outputs are isolated and since all output terminals are floating, the connection of the analog output to a process input will not introduce a ground loop. Part of the system should be grounded for safety, typically at the programmable controller. For floating loads (such as a meter), ground Terminal 24 externally. The outputs for these transducers can be selected from any of the measured parameters in the PQMII. The choice of output is selected in the S2 SYSTEM SETUP ANALOG OUTPUT 1(4) setpoints group. See 5.3.2: Analog Outputs for a list of available parameters. Each analog output can be assigned two parameters: a main parameter and an alternate parameter. Under normal operating conditions, the main parameter will appear at the output terminals. To select the alternate parameter, one of the switch inputs must be assigned to “SELECT ANALOG OUT” and the switch input must be closed (assuming normally closed activation). By opening and closing the switch input , two analog output parameters can be multiplexed on one output . This effectively achieves 8 analog outputs for the PQMII.
CHAPTER 2: INSTALLATION PQMII POWER QUALITY METER – INSTRUCTION MANUAL2–17 FIGURE 2–12: Analog Output As shown in wiring diagrams, these outputs are at Terminals 25 to 28 and share Terminal 24 as their common. Shielded cable should be used, with only one end of the shield grounded, to minimize noise effects. Signals and power supply circuitry are internally isolated, allowing connection to devices (PLCs, computers, etc.) at ground potentials different from the PQMII. Each terminal, however, is clamped to ±36 V to ground. 2.2.10 Analog Input (Optional) Terminals 22(–) and 23(+) are provided for a current signal input . This current signal can be used to monitor any external quantity, such as transformer winding temperature, battery voltage, station service voltage, transformer tap position, etc. Any transducer output ranges within the range of 0 to 20 mA can be connected to the analog input terminals of the PQMII. See 5.3.3: Analog Input for details on programming the analog input . 2.2.11 RS485 Serial Ports A fully loaded PQMII is equipped with three serial ports. COM1 is a RS485 port available at the rear terminals of the PQMII which is normally used as the main communications interface to the system. COM2, which is also a rear RS485 port , can be used for data collection, printing reports, or problem analysis without disturbing the main communications interface. COM3 is a front panel RS232 port that can be used for setpoint programming or recording using the EnerVista PQMII Setup Software. A serial port provides communication capabilities between the PQMII and a remote computer, PLC, or distributed control system (DCS). Up to thirty-two PQMIIs can be daisy chained together with 24 AWG stranded, shielded, twisted-pair wire on a single communication channel. Suitable wire should have a characteristic impedance of 120 W (such as Belden #9841). These wires should be routed away from high power AC lines and other sources of electrical noise. The total length of the communications wiring should not exceed 4000 feet for reliable operation. Correct polarity is essential for the communications port to operate. Terminal (485+) of every PQMII in a serial communication link must be connected together. Similarly, the (485–) terminal of every PQMII must also be connected together. These polarities are specif ied for a 0 logic and should match the polarity of the master device. If the front panel RX1 or RX2 lights are flashing, this indicates that the PQMII is receiving data. If the front panel TX1 or TX2 lights are flashing, this 823700A1.CDR PQMII
2–18PQMII POWER QUALITY METER – INSTRUCTION MANUAL CHAPTER 2: INSTALLATION indicates that the PQMII is transmitting data. Each PQMII must be daisy-chained to the next one as shown in the f igure below. Avoid star or stub connected conf igurations. If a large difference in ground potentials exists, communication on the serial communication link will not be possible. Therefore, it is imperative that the serial master and PQMII are both at the same ground potential. This is accomplished by joining the RS485 ground terminal (Terminal 46 for COM1; Terminal 49 for COM2) of every unit together and grounding it at the master only. The last PQMII in the chain and the master computer require a terminating resistor and terminating capacitor to ensure proper electrical matching of the loads and prevent communication errors. Using terminating resistors on all the PQMIIs would load down the communication network while omitting them at the ends could cause reflections resulting in communication errors. Install the 120Ω, ¼ watt terminating resistor and 1 nF capacitor externally. Although any standard resistor and capacitor of these values are suitable, these components can also be ordered from GE Multilin as a combined terminating network. Each communication link must have only one computer (PLC or DCS) issuing commands called the master. The master should be centrally located and can be used to view actual values and setpoints from each PQMII called the slave device. Other GE Multilin relays or devices using the Modbus RTU protocol can be connected to the communication link. Setpoints in each slave can also be changed from the master. Each PQMII in the link must be programmed with a different slave address prior to running communications using the S1 PQMII SETUP COM1 RS485 SERIAL PORT MODBUS COMMUNICATION ADDRESS setpoint . The GE Multilin EnerVista PQMII Setup Software may be used to view status, actual values, and setpoints. See 4.4: Using the EnerVista PQMII Setup Software for more information on the EnerVista PQMII Setup Software. FIGURE 2–13: RS485 Communication Wiring PQM II 48 47 6 46 PQM II GEMultilin IED SRSeries GEMultilin ProtectionRelay RS485.CDR
CHAPTER 2: INSTALLATION PQMII POWER QUALITY METER – INSTRUCTION MANUAL2–19 2.2.12 RS232 Front Panel Port A 9-pin RS232C serial port provided on the front panel allows the user to program the PQMII with a personal computer. This port uses the same communication protocol as the rear terminal RS485 ports. To use this interface, the personal computer must be running the EnerVista PQMII Setup Software provided with the relay. Cabling to the RS232 port of the computer is shown below for both 9-pin and 25-pin connectors. FIGURE 2–14: RS232 Connection 2.2.13 Dielectric Strength Testing It may be required to test the complete switchgear for dielectric strength with the PQMII installed. This is also known as “flash” or “hipot” testing. The PQMII is rated for 1500 V AC isolation between relay contacts, CT inputs, VT inputs, control power inputs and Safety Ground Terminal 6. Some precautions are necessary to prevent damage to the PQMII during these tests. Filter networks and transient protection clamps are used between the control power, serial port , switch inputs, analog outputs, analog input , and the f ilter ground terminal 5 to f ilter out high voltage transients, radio frequency interference (RFI) and electromagnetic interference (EMI). The f ilter capacitors and transient absorbers could be damaged by the continuous high voltages relative to ground that are applied during dielectric strength testing. Disconnect the Filter Ground (Terminal 5) during testing of the control power inputs. Relay contact and CT terminals do not require any special precautions. Do not perform dielectric strength testing on the serial ports, switch inputs, analog input or analog output terminals or the PQMII internal circuitry will be damaged. PQMII PQMII RS232.CDR
2–20PQMII POWER QUALITY METER – INSTRUCTION MANUAL CHAPTER 2: INSTALLATION FIGURE 2–15: Hi-Pot Testing 746702A1.CDR 5 PQMII POWER QUALITY METER GE Multilin