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Ford E 150 Manual

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    							ENGINE SPECIFICATIONS
    Engine 4.6L V8 engine 5.4L V8 engine 6.8L V10 engine
    Cubic inches 281 330 415
    Required fuelMinimum
    87 octane or
    E85
    1
    Minimum
    87 octane or
    E85
    1
    Minimum
    87 octane
    Firing order 1-3-7-2-6-5-4-8 1-3-7-2-6-5-4-8 1-6-5-10-2-7-3-8-4-9
    Ignition
    systemCoilonplug Coilonplug Coilonplug
    Spark plug
    gap0.041–0.047 inch
    (1.04–1.20 mm)0.051–0.057 inch
    (1.29–1.45 mm)0.052–0.056 inch
    (1.32–1.42 mm)
    Compression
    ratio9.38:1 9.0:1 9.0:1
    14.6L V8 and 5.4L V8 FFV engines only.
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    							Engine Drivebelt Routing
    •4.6L V8, 5.4L V8 and 6.8L V10 engines without A/C
    •4.6L V8, 5.4L V8 and 6.8L V10 engines with A/C
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    							TECHNICAL SPECIFICATIONS1Add the coolant type originally equipped in your vehicle.
    Do not use supplemental engine oil additives in your engine. They are unnecessary and could lead
    to engine damage that is not covered by your Ford warranty.3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size, if
    equipped with an in-tank cooler, if equipped with an oil to air cooler and if equipped with a remote
    filter assembly. The amount of transmission fluid and fluid level should be set by the indication on
    the dipstick’s normal operating range.5Dana limited-slip axle (M60) requires 6 fl oz. (177 ml) of Additive Friction Modifier XL-3 or
    equivalent meeting Ford specification EST-M2C118-A.6If your vehicle’s rear axle is filled with a synthetic rear axle lubricant it is considered lubricated
    for life. These lubricants do not need to be checked or changed unless a leak is suspected, service
    is required or the axle assembly has been submerged in water. The axle lubricant should be
    changed any time the rear axle has been submerged in water.7Fill Dana rear axles to 1/4 inch to 9/16 inch (6 mm to 14 mm) below bottom of fill hole.8Optional fuel tank 55.0 gallons (208.0L).9Warning:The A/C refrigerant system contains refrigerant R–134a under high pressure. Opening
    the A/C refrigerant system can cause personal injury. A/C refrigerant system is to be serviced only
    by qualified personnel.
    Item CapacityFord part name or
    equivalentFord part number / Ford
    specification
    Brake fluid
    1
    Between MIN and MAX
    on reservoirMotorcraft High
    Performance DOT 4 LV
    Motor Vehicle Brake FluidPM-20 / WSS-M6C65-A2
    and ISO4925 Class 6
    Door weatherstrips — Silicone Spray LubricantXL-6 /
    ESR-M13P4-A
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    							Item CapacityFord part name or
    equivalentFord part number / Ford
    specification
    Hinges, latches,
    striker plates and
    rotors, seat tracks,
    fuel filler door
    hinge and spring—Multi-Purpose Grease
    (Lithium grease)XL-5 or equivalent /
    ESB-M1C93-B
    Lock cylinders —Motorcraft Penetrating
    and Lock LubricantMotorcraft XL-5 (aerosol) /
    CRCSL3151ESB /
    ESB-M1C93-B
    Engine coolant
    2
    4.6L engine
    23.8 qt (22.6L)
    Motorcraft Gold Antifreeze
    /Coolant Prediluted.VC-7DIL-B (US);
    CVC-7DIL-B2 (Canada) /
    WSS-M97B51-A1 4.6L engine with
    auxiliary rear heat
    26.0 qt (24.6L)
    5.4L engine
    28.8 qt (27.2L)
    5.4L engine with
    auxiliary rear heat
    30.8 qt (29.1L)
    6.8L engine
    30.4 qt (28.8L)
    6.8L engine with
    auxiliary rear heat
    32.6 qt (30.8L)
    Engine oil
    3,4,5
    6.0 qt (5.7L)Motorcraft SAE 5W-20
    Motor OilWSS-M2C945-A
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    							Item CapacityFord part name or
    equivalentFord part number / Ford
    specification
    Power steering
    fluidBetween MIN and MAX
    on reservoirMotorcraft
    MERCON V ATFXT-10-QLV (US);
    CXT-10-LV12 (Canada)
    Automatic
    transmission fluid
    6,7
    4R75E
    13.9 qt (13.1L)Motorcraft
    MERCON LV ATFXT-10-QLV (US);
    CXT-10-LV12 (Canada)
    TorqShift (5–speed)
    18.8 qt (17.7L)Motorcraft
    MERCON LV ATFXT-10-QLV /
    MERCON LV
    Limited Slip axle
    fluid
    M60 (M248)
    E-350 with 4.10
    axle ratio
    8,9,10
    5.9 pt (2.8L)Motorcraft SAE Synthetic
    Rear Axle LubricantXY-75W140-QL /
    WSL-M2C192-A
    Dana Limited Slip
    Axle fluid
    M60 (M248)
    E–250/E–350
    8,10
    5.9 pt (2.8L)
    Motorcraft SAE 75W-90
    Synthetic Rear Axle
    LubricantXY-75W90-QLS (US);
    CXY-75W90-LS12
    (Canada) /
    GL-5 Dana Limited Slip
    Axle fluid
    M70FF (M267FF)
    E-350
    10
    6.6 pt (3.1L)
    Dana Limited Slip
    Axle fluid
    M70HD (M273HD)
    E-450
    10
    9.0 pt (4.3L)
    274Capacities and Specifications
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    							Item CapacityFord part name or
    equivalentFord part number / Ford
    specification
    Dana conventional
    axle fluid
    M60 (M248) E-350
    with 4.10 axle
    ratio
    8,9,10
    6.2 pt (2.9L)SAE 75W-140 Synthetic
    Rear Axle LubricantXY-75W140-QL /
    WSL-M2C192-A
    Dana conventional
    axle fluid
    M60 (M248)
    E-150/E-350
    10
    6.2 pt (2.9 L)
    SAE 80W-90 Premium
    Rear Axle LubricantXY-80W90-QL /
    WSP-M2C197-A Dana conventional
    axle fluid
    M70FF (M267FF)
    E-350
    10
    6.6 pt (3.1L)
    Dana conventional
    axle fluid
    M70HD (M273HD)
    E-450
    10
    9.0 pt (4.3 L)
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    							Item CapacityFord part name or
    equivalentFord part number / Ford
    specification
    Windshield washer
    fluidFill as requiredMotorcraft Premium
    Windshield Washer
    Concentrates With
    Bitterant (US);
    Premium Quality
    Windshield Washer Fluid
    (Canada)ZC-32-B1 (US);
    CXC-37-(A, B, D, and F)
    (Canada) /
    WSB-M8B16-A2/--
    Fuel tank
    11
    All regular and
    extended length vans
    and wagons
    33.0 gal (124.9 L)
    —— 138 inch wheelbase
    (except E-Super Duty)
    40.0 gal (151.0L)
    158 inch wheelbase
    (except E-Super Duty)
    40.0 gal (151.0L)
    176 inch wheelbase
    (except E-Super Duty)
    40.0 gal (151.0L)
    158 inch and 176 inch
    wheelbase
    (E-Super Duty)
    55.0 gal (208.0L)
    276Capacities and Specifications
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    							Item CapacityFord part name or
    equivalentFord part number / Ford
    specification
    A/C Refrigerant
    12
    Without auxiliary A/C:
    1.87 lb (0.85kg).
    With auxiliary A/C:
    3.37 lb (1.53kg)Motorcraft R–134a
    RefrigerantYN-19 (US),
    CYN-16–R (Canada) /
    WSH-M17B19–A
    A/C Refrigerant
    Compressor Oil
    12
    Without auxiliary A/C:
    8floz
    With auxiliary A/C:
    10 fl oz (295.7ml)Motorcraft PAG
    Refrigerant Compressor
    OilYN-12–D
    WSH-M17B19–A
    1Ford recommends using Motorcraft (Ford) DOT 4 LV High Performance Brake Fluid or equivalent
    meeting WSS-M6C65-A2 or ISO 4925 Class 6. Use of any fluid other than the recommended fluid may
    cause degraded brake performance and not meet the Ford performance standards. Keep brake fluid
    clean and dry. Contamination with dirt, water, petroleum products or other materials may result in
    brake system damage and possible failure.2Add the coolant type originally equipped in your vehicle.3Your engine has been designed to use Motorcraft engine oils or equivalent oils that meet Ford
    specifications. It is also acceptable to use an engine oil of recommended viscosity grade that meets
    API SN requirements and displays the API Certification Mark for gasoline engines.4Do not use supplemental engine oil additives in your engine. They are unnecessary and could lead to
    engine damage that is not covered by your Ford warranty.5Do not use API S category oils labeled as SN, SM, SL or lower category unless the label also display
    the API certification mark. These oils do not meet the requirements of the engine and emission
    systems.6Automatic transmissions that require MERCON LV should only use MERCON LV fluid. Refer to
    scheduled maintenance informationto determine the correct service interval. Use of any fluid other
    than the recommended fluid may cause transmission damage.7See your authorized dealer for fluid level checking or filling.
    Capacities and Specifications277
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    							Item CapacityFord part name or
    equivalentFord part number / Ford
    specification
    8Dana limited-slip axle (M60) requires 6 fl oz. (177 ml) of Additive Friction Modifier XL-3 or
    equivalent meeting Ford specification EST-M2C118-A.9If your vehicle’s rear axle is filled with a synthetic rear axle lubricant it is considered lubricated for
    life. These lubricants do not need to be checked or changed unless a leak is suspected, service is
    required or the axle assembly has been submerged in water. The axle lubricant should be changed any
    time the rear axle has been submerged in water.10Fill Dana rear axles to 1/4 inch to 9/16 inch (6 mm to 14 mm) below bottom of fill hole.11Optional fuel tank 55.0 gallons (208.0L).12Warning:The air conditioning refrigerant system contains refrigerant R–134a under high pressure.
    Opening the air conditioning refrigerant system can cause personal injury. Only qualified personnel
    should service the air conditioning refrigerant system.
    278Capacities and Specifications
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    							MOTORCRAFT® PART NUMBERS
    Component 4.6L V8 engine 5.4L V8 engine6.8L V10
    engine
    Air filter element FA-1632 FA-1632 FA-1632
    Battery-
    standard /
    (auxiliary)BXT-65-650 /
    (BXT-65-750)BXT-65-650 /
    (BXT-65-750)BXT-65-650 /
    (BXT-65-750)
    Oil filter FL-820-S FL-820-S FL-820-S
    Spark plugs
    1
    Torqshift
    automatic
    transmission
    internal
    bottom–pan filter— FT-180 FT-180
    1For spark plug replacement, see your authorized dealer. Refer to
    scheduled maintenance informationfor the appropriate intervals for
    changing the spark plugs.
    Capacities and Specifications279
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