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Ford E 150 Manual

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    							Passenger Compartment Fuse Panel
    WARNING:Always disconnect the battery before servicing high
    current fuses.
    Note:If your vehicle is equipped with a dual battery, disconnecting the
    primary under-hood battery does not remove power from all circuits.
    The fuse panel is located to the left of the brake pedal and mounted
    onto the lower left cowl panel. Remove the fuse panel cover to access
    the fuses.
    To remove a fuse, use the fuse puller tool provided on the inside of the
    fuse panel cover.
    The fuses are coded as follows:
    Fuse or relay
    locationFuse amp
    ratingProtected components
    1 30A Inverter B+
    2 15A Not used (spare)
    3 15A Not used (spare)
    190Fuses
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    							Fuse or relay
    locationFuse amp
    ratingProtected components
    4 30A Not used (spare)
    5 10A Passenger compartment fuse
    panel, Brake-shift interlock
    6 20A Turn signal, Hazard, Stop lamps
    7 10A Left low beam
    8 10A Right low beam
    9 15A Courtesy lamps
    10 15A Switch illumination
    11 10A Not used (spare)
    12 7.5A Not used (spare)
    13 5A Mirrors
    14 10A SYNC, Global positioning system
    module
    15 10A Not used (spare)
    16 15A Not used (spare)
    17 20A Door locks
    18 20A Not used (spare)
    19 25A Not used (spare)
    20 15A Diagnostic connector (except
    stripped chassis)
    21 15A Not used (spare)
    22 15A Park lamps, License plate lamps
    23 15A High beams
    24 20A Horn (except stripped chassis)
    25 10A Demand lighting
    26 10A Cluster (except stripped chassis)
    27 20A Ignition switch feed
    28 5A Audio mute (start)
    29 5A Cluster (except stripped chassis)
    30 5A Not used (spare)
    31 10A Not used (spare)
    Fuses191
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    							Fuse or relay
    locationFuse amp
    ratingProtected components
    32 10A Restraints module
    33 10A Trailer brake controller
    34 5A Not used (spare)
    35 10A Reverse park aid, Rear video
    camera, Cutaway run/start
    36 5A Passive anti-theft system radio
    frequency module
    37 10A Climate control, Stripped chassis
    instrument panel #1 run/start
    38 20A Not used (spare)
    39 20A Radio, Navigation
    40 20A Amplifier
    41 15A Radio, Switch illumination,
    Reverse camera mirror, Automatic
    dimming rear view mirror,
    Inverter
    42 10A Auxiliary switch
    43 10A Stripped chassis instrument panel
    connector #1
    44 10A Trailer tow battery charge relay
    45 5A Wipers, Stripped chassis Engine
    connector 3
    46 7.5A Passenger airbag deactivation
    indicator
    47 30A circuit
    breakerWindows accessory delay
    48 Relay Delayed accessory
    192Fuses
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    							GENERAL INFORMATION
    Have your vehicle serviced regularly to help maintain its roadworthiness
    and resale value. There is a large network of Ford authorized dealers
    who are there to help you with their professional servicing expertise. We
    believe that their specially trained technicians are best qualified to
    service your vehicle properly and expertly. They are supported by a wide
    range of highly specialized tools developed specifically for servicing your
    vehicle.
    To help you service your vehicle, we provideScheduled Maintenance
    Informationwhich makes tracking routine service easy.
    If your vehicle requires professional service, your authorized dealer can
    provide the necessary parts and service. Check your warranty
    information to find out which parts and services are covered.
    Use only recommended fuels, lubricants, fluids and service parts
    conforming to specifications. Motorcraft® parts are designed and built to
    provide the best performance in your vehicle.
    Precautions
    •Do not work on a hot engine.
    •Make sure that nothing gets caught in moving parts.
    •Do not work on a vehicle with the engine running in an enclosed
    space, unless you are sure you have enough ventilation.
    •Keep all open flames and other burning material (such as cigarettes)
    away from the battery and all fuel related parts.
    Working with the Engine Off
    1. Set the parking brake and shift toP(Park).
    2. Turn off the engine and remove the key (if equipped).
    3. Block the wheels.
    Working with the Engine On
    WARNING:To reduce the risk of vehicle damage or personal
    burn injuries, do not start your engine with the air cleaner
    removed and do not remove it while the engine is running.
    1. Set the parking brake and shift to positionP.
    2. Block the wheels.
    Maintenance193
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    							OPENING AND CLOSING THE HOOD
    1. Inside the vehicle, pull the hood
    release handle located under the
    bottom left corner of the instrument
    panel.
    2. Go to the front of the vehicle and push the auxiliary latch, located in
    the center top of the grille, to the left in order to release the hood.
    3. Lift the hood and secure it with the prop rod.
    194Maintenance
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    							UNDER HOOD OVERVIEW
    A. Battery
    B. Windshield washer fluid reservoir
    C. Engine oil filler cap
    D. Automatic transmission fluid dipstick
    E. Air filter assembly
    F. Engine oil dipstick
    G. Power steering fluid reservoir
    H. Brake fluid reservoir
    I. Engine coolant reservoir
    J. Power distribution box
    ABCDEFGHIJ
    Maintenance195
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    							ENGINE OIL DIPSTICK
    A. MIN
    B. MAX
    ENGINE OIL CHECK
    Refer to thescheduled maintenance informationfor the appropriate
    intervals for checking the engine oil.
    1. Make sure the vehicle is on level ground.
    2. Turn the engine off and wait 15 minutes for the oil to drain into the
    oil pan.
    3. Set the parking brake and ensure the gearshift is securely latched in P
    (Park).
    4. Open the hood. Protect yourself from engine heat.
    5. Locate and carefully remove the engine oil level dipstick. See the
    Under Hood Overviewin this chapter for location of dipstick.
    6. Wipe the dipstick clean. Insert the dipstick fully, then remove it again.
    If the oil level is between the lower and upper holes or between the MIN
    and MAX marks (depending on application), the oil level is acceptable.
    DO NOT ADD OIL.
    If the oil level is below the lower hole or the MIN mark, add enough oil
    to raise the level within the lower and upper holes or within the
    MIN-MAX range.
    Oil levels above the upper hole or the MAX mark may cause engine
    damage. Some oil must be removed from the engine by an authorized
    dealer.
    7. Put the dipstick back in and ensure it is fully seated.
    AB
    196Maintenance
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    							Adding Engine Oil
    Note:Do not remove the engine oil level dipstick or the filler cap when
    the engine is running.
    Note:Do not add engine oil further than the MAX mark. Oil levels above
    the MAX mark may cause engine damage.
    Only use oils certified for gasoline engines by the
    American Petroleum Institute (API). An oil with this
    trademark symbol conforms to the current engine and
    emission system protection standards and fuel
    economy requirements of the International Lubricants
    Specification Advisory Council (ILSAC), comprised of
    U.S. and Japanese automobile manufacturers.
    1. Check the engine oil level.
    2. If the engine oil level is not within the normal range, add engine oil
    that meets Ford specifications. SeeCapacities and Specificationsfor
    more information. Remove the engine oil filler cap and use a funnel to
    pour the engine oil into the opening.
    3. Recheck the engine oil level. Make sure the oil level is not above the
    normal operating range on the engine oil level dipstick.
    4. Install the dipstick and ensure it is fully seated.
    5. Fully install the engine oil filler cap by turning the filler cap clockwise
    until three clicks are heard or until the cap is fully seated.
    ENGINE COOLANT CHECK
    Checking the Engine Coolant
    The concentration and level of engine coolant should be checked at the
    intervals listed inScheduled Maintenance Information.
    Note:Make sure that the level is at the FULL COLD level or within the
    COLD FILL RANGE in the coolant reservoir.
    Note:Coolant expands when it is hot. The level may extend beyond the
    COLD FILL RANGE.
    If the level is below the COLD FILL RANGE, add coolant immediately.
    SeeAdding Engine Coolantin this chapter.
    The coolant concentration should be maintained at 50%, which equates
    to a freeze point between -34°F (-37°C).
    Maintenance197
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    							Note:For best results, coolant concentration should be tested with a
    refractometer such as Rotunda tool 300ROB75240 available from your
    dealer. Ford does not recommend the use of hydrometers or coolant test
    strips for measuring coolant concentrations.
    Note:Automotive fluids are not interchangeable; do not use engine
    coolant/antifreeze or windshield washer fluid outside of its specified
    function and vehicle location.
    Adding Engine Coolant
    WARNING:Do not add engine coolant when the engine is hot.
    Steam and scalding liquids released from a hot cooling system
    can burn you badly. Also, you can be burned if you spill coolant on hot
    engine parts.
    WARNING:Do not put engine coolant in the windshield washer
    fluid container. If sprayed on the windshield, engine coolant
    could make it difficult to see through the windshield.
    WARNING:To reduce the risk of personal injury, make sure the
    engine is cool before unscrewing the coolant pressure relief cap.
    The cooling system is under pressure; steam and hot liquid can come
    out forcefully when the cap is loosened slightly.
    WARNING:Do not add coolant further than the MAX mark.
    Note:Do not use stop leak pellets or cooling system sealants or additives
    as they can cause damage to the engine cooling and/or heating systems.
    This damage would not be covered under your vehicle’s warranty.
    •DO NOT MIX different colors or types of coolant in your vehicle. Make
    sure the correct coolant is used. Mixing of engine coolants may harm
    your engine’s cooling system. The use of an improper coolant may harm
    engine and cooling system components and may void the warranty.
    •In case of emergency, a large amount of water without engine coolant
    may be added in order to reach a vehicle service location. In this
    instance, the cooling system must be drained, chemically cleaned with
    Motorcraft Premium Cooling System Flush, and refilled with engine
    coolant as soon as possible. Water alone (without engine coolant) can
    cause engine damage from corrosion, overheating or freezing.
    198Maintenance
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    							•Do not use alcohol, methanol, brine or any engine coolants mixed with
    alcohol or methanol antifreeze (coolant). Alcohol and other liquids can
    cause engine damage from overheating or freezing.
    •
    Do not add extra inhibitors or additives to the coolant. These can be
    harmful and compromise the corrosion protection of the engine coolant.
    Unscrew the cap slowly. Any pressure will escape as you unscrew the cap.
    Add prediluted engine coolant meeting the Ford specification. See
    Capacities and Specificationsfor more information.
    Whenever coolant has been added, the coolant level in the coolant
    reservoir should be checked the next few times you drive the vehicle. If
    necessary, add enough prediluted engine coolant to bring the coolant
    level to the proper level.
    Recycled Engine Coolant
    Ford Motor Company does not recommend the use of recycled engine
    coolant since a Ford-approved recycling process is not yet available.
    Used engine coolant should be disposed of in an appropriate
    manner. Follow your community’s regulations and standards for recycling
    and disposing of automotive fluids.
    Severe Climates
    If you drive in extremely cold climates:
    •It may be necessary to have a Ford authorized dealer increase the
    coolant concentration above 50%.
    •A coolant concentration of 60% will provide improved freeze point
    protection. Engine coolant concentrations above 60% will decrease the
    overheat protection characteristics of the engine coolant and may
    cause engine damage.
    If you drive in extremely hot climates:
    •It may be necessary to have a Ford authorized dealer decrease the
    coolant concentration to 40%.
    •A coolant concentration of 40% will provide improved overheat
    protection. Engine coolant concentrations below 40% will decrease the
    corrosion/freeze protection characteristics of the engine coolant and
    may cause engine damage.
    Vehicles driven year-round in non-extreme climates should use prediluted
    engine coolant for optimum cooling system and engine protection.
    Maintenance199
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