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Ford E 150 Manual

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    							Points to Remember
    Note:Do not attempt removal of the trailer brake controller without
    consulting theWorkshop Manual.Damage to the unit may result.
    •Adjust gain setting before using the trailer brake controller for the
    first time.
    •Adjust gain setting, using the procedure above, whenever road,
    weather and trailer or vehicle loading conditions change from when
    the gain was initially set.
    •Only use the manual control lever for proper adjustment of the gain
    during trailer setup. Misuse, such as application during trailer sway,
    could cause instability of trailer or tow vehicle.
    •Avoid towing in adverse weather conditions. The trailer brake
    controller does not provide anti-lock control of the trailer wheels.
    Trailer wheels can lock up on slippery surfaces, resulting in reduced
    stability of trailer and tow vehicle.
    •The trailer brake controller is equipped with a feature that reduces
    output at vehicle speeds below 11 mph (18 km/h) so trailer and
    vehicle braking is not jerky or harsh. This feature is only available
    when applying the brakes using your vehicle’s brake pedal, not the
    controller.
    •The controller interacts with the brake control system and powertrain
    control system of your vehicle to provide the best performance on
    different road conditions.
    •Your vehicle’s brake system and the trailer brake system work
    independently of each other. Changing the gain setting on the
    controller does not affect the operation of your vehicle’s brakes
    whether you attach a trailer or not.
    •When you turn the engine off, the controller output is disabled and
    the display and module shut down. The controller module and display
    turn on when you turn the ignition on.
    •The trailer brake controller is only a factory-installed or
    dealer-installed item. Ford is not responsible for warranty or
    performance of the controller due to misuse or customer installation.
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    							Trailer Lamps
    WARNING:Never connect any trailer lamp wiring to the
    vehicle’s tail lamp wiring; this may damage the electrical system
    resulting in a fire. Contact an authorized dealer as soon as possible for
    assistance in proper trailer tow wiring installation. Additional electrical
    equipment may be required.
    Trailer lamps are required on most towed vehicles. Make sure all running
    lights, brake lights, turn signals and hazard lights are working.
    Using a Step Bumper (If Equipped)
    The rear bumper is equipped with an integral hitch and only requires a
    ball with a one-inch (25.4 millimeter) shank diameter. The bumper has a
    5000-pound (2268 kilogram) trailer weight and a 500-pound (227
    kilogram) tongue weight capacity.
    If it is necessary to relocate the hitch ball position, you must install a
    frame-mounted trailer hitch.
    Before Towing a Trailer
    Practice turning, stopping and backing up to get the feel of your
    vehicle-trailer combination before starting on a trip. When turning, make
    wider turns so the trailer wheels clear curbs and other obstacles.
    When Towing a Trailer
    •Do not drive faster than 70 mph (113 km/h) during the first 500 miles
    (800 kilometers).
    •Do not make full-throttle starts.
    •Check your hitch, electrical connections and trailer wheel lug nuts
    thoroughly after you have traveled 50 miles (80 kilometers).
    •When stopped in congested or heavy traffic during hot weather, place
    the gearshift in positionPto aid engine and transmission cooling and
    to help air conditioning performance.
    •Turn off the speed control with heavy loads or in hilly terrain. The
    speed control may turn off automatically when you are towing on
    long, steep grades.
    •
    Shift to a lower gear when driving down a long or steep hill. Do not apply
    the brakes continuously, as they may overheat and become less effective.
    •If your transmission is equipped with a Grade Assist or Tow/Haul feature,
    use this feature when towing. This provides engine braking and helps
    eliminate excessive transmission shifting for optimum fuel economy and
    transmission cooling.
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    							•If your vehicle is equipped with AdvanceTrac™ with RSC, this system
    may turn on during typical cornering maneuvers with a heavily loaded
    trailer. This is normal. Turning the corner at a slower speed while towing
    may reduce this tendency.
    •If you are towing a trailer frequently in hot weather, hilly conditions, at
    the gross combined weight rating (or any combination of these factors),
    consider refilling your rear axle with synthetic gear lubricant (if the axle
    is not already filled with it). See theCapacities and Specifications
    chapter for the lubricant specification.
    •Allow more distance for stopping with a trailer attached. Anticipate stops
    and brake gradually.
    •Avoid parking on a grade. However, if you must park on a grade:
    1. Turn the steering wheel to point your vehicle tires away from traffic
    flow.
    2. Set your vehicle parking brake.
    3. Place the automatic transmission in positionP.
    4. Place wheel chocks in front and back of the trailer wheels. (Chocks
    not included with vehicle.)
    Your vehicle may be equipped with a temporary or conventional spare
    tire. A “temporary” spare tire is different in size (diameter or width),
    tread-type (All-Season or All-Terrain) or is from a different manufacturer
    than the road tires on your vehicle. Consult information on the tire label
    or Safety Compliance label for limitations when using.
    Launching or Retrieving a Boat or Personal Watercraft (PWC)
    Note:Disconnect the wiring to the trailerbeforebacking the trailer into
    the water.
    Note:Reconnect the wiring to the trailerafterremoving the trailer from
    the water.
    When backing down a ramp during boat launching or retrieval:
    •Do not allow the static water level to rise above the bottom edge of
    the rear bumper.
    •Do not allow waves to break higher than 6 inches (15 centimeters)
    above the bottom edge of the rear bumper.
    Exceeding these limits may allow water to enter vehicle components:
    •Causing internal damage to the components.
    •Affecting driveability, emissions, and reliability.
    Replace the rear axle lubricant anytime the rear axle submerges in
    water. Water may have contaminated the rear axle lubricant, which does
    not normally require checking or changing unless it is leaking or other
    axle repair is required.
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    							TRANSPORTING THE VEHICLE
    If you need to have your vehicle towed, contact a professional towing
    service or, if you are a member of a roadside assistance program, your
    roadside assistance service provider.
    We recommend the use of a wheel lift and dollies or flatbed equipment
    to tow your vehicle. Do not tow with a slingbelt. Ford Motor Company
    has not approved a slingbelt towing procedure. Vehicle damage may
    occur if towed incorrectly, or by any other means.
    Ford Motor Company produces a towing manual for all authorized tow
    truck operators. Have your tow truck operator refer to this manual for
    proper hook-up and towing procedures for your vehicle.
    If your vehicle is equipped with an air dam, we recommend using wheel
    lift or flatbed equipment if towing from the front. This prevents damage
    to the air dam.
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    							TOWING THE VEHICLE ON FOUR WHEELS
    Emergency Towing
    If your vehicle becomes inoperable (without access to wheel dollies,
    car-hauling trailer, or flatbed transport vehicle), it can be flat-towed (all
    wheels on the ground, regardless of the powertrain and transmission
    configuration) under the following conditions:
    •Your vehicle is facing forward for towing in a forward direction.
    •Place the transmission in positionN.SeeAutomatic transmissionin
    theTransmissionchapter if you cannot move the transmission into
    N.
    •Maximum speed is 35 mph (56 km/h).
    •Maximum distance is 50 miles (80 kilometers).
    Recreational Towing
    Note:Put your climate control system in recirculated air mode to
    prevent exhaust fumes from entering your vehicle. See theClimate
    Controlchapter.
    Follow these guidelines if you have a need for recreational towing, such
    as towing your vehicle behind a motorhome. We designed these
    guidelines to prevent damage to your transmission.
    Do not tow your vehicle with any wheels on the ground, as vehicle or
    transmission damage may occur. It is recommended to tow your vehicle
    with all four (4) wheels off the ground such as when using a car-hauling
    trailer. Otherwise, you cannot tow your vehicle.
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    							PREPARING TO DRIVE
    WARNING:Utility vehicles have a significantly higher rollover
    rate than other types of vehicles.
    WARNING:In a rollover crash, an unbelted person is
    significantly more likely to die than a person wearing a seat belt.
    WARNING:Vehicles with a higher center of gravity such as utility
    vehicles and trucks handle differently than vehicles with a lower
    center of gravity. Utility vehicles and trucks arenotdesigned for
    cornering at speeds as high as passenger cars any more than low-slung
    sports cars are designed to perform satisfactorily under off-road
    conditions. Avoid sharp turns, excessive speed or abrupt maneuvers in
    these vehicles. Failure to drive cautiously could result in an increased risk
    of loss of vehicle control, vehicle rollover, personal injury and death.
    WARNING:Loaded vehicles, with a higher center of gravity, may
    handle differently than unloaded vehicles. Do not overload your
    vehicle and use extra precautions, such as driving at slower speeds,
    avoiding abrupt steering changes and allowing for increased stopping
    distance, when driving a heavily loaded vehicle. Over-loading or loading
    the vehicle improperly can deteriorate handling capability and
    contribute to loss of vehicle control and vehicle rollover.
    Utility vehicles and trucks have larger tires and increased ground clearance,
    giving the vehicle a higher center of gravity than a passenger car.
    Vehicle stability and handling
    This van or wagon, like any vehicle designed to carry very heavy loads,
    must be driven differently from a passenger car. The extra weight can
    affect stopping distance and maneuverability. The higher center of
    gravity and other features may reduce the ability to make abrupt
    maneuvers and may increase the risk of rollover compared to a
    passenger car. Do not place any loads on the roof of passenger wagons.
    This raises the center of gravity, which increases the risk of rollover.
    When loading your wagon, passengers should fill the front rows of seats
    first. Do not exceed the weight limits specified on the certification label.
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    							Exceeding any vehicle weight rating limitation could result in serious
    damage to the vehicle, loss of vehicle control, vehicle rollover or personal
    injury.
    The van should be operated by an experienced driver. An organization
    that owns a 15–passenger van should select one or two experienced
    drivers to drive the van on a regular basis. These drivers will gain
    valuable experience handling the van. This experience will help make
    each trip safer.
    The van should be operated at a safe speed which, in some conditions,
    may be less than the posted speed limit.
    Further, all occupants should be properly restrained. Most people killed
    in rollover crashes were unbelted. Occupants can dramatically reduce
    their risk of being killed or seriously injured in a rollover crash by simply
    using their seat belts. Organizations that own 15–passenger vans should
    have a written seat belt use policy. Drivers should be responsible for
    enforcing the policy.
    Emergency Maneuvers
    WARNING:Vehicles with a higher center of gravity such as
    utility and four-wheel drive vehicles handle differently than
    vehicles with a lower center of gravity. Utility and four-wheel drive
    vehicles arenotdesigned for cornering at speeds as high as passenger
    cars any more than low-slung sports cars are designed to perform
    satisfactorily under off-road conditions. Avoid sharp turns, excessive
    speed and abrupt maneuvers in these vehicles. Failure to drive
    cautiously could result in an increased risk of loss of vehicle control,
    vehicle rollover, personal injury and death.
    •In an unavoidable emergency situation where a sudden sharp turn
    must be made, remember to avoid “over-driving” your vehicle, i.e.,
    turn the steering wheel only as rapidly and as far as required to avoid
    the emergency. Excessive steering will result in less vehicle control,
    not more. Additionally, smooth variations of the accelerator and/or
    brake pedal pressure should be utilized if changes in vehicle speed are
    called for. Avoid abrupt steering, acceleration or braking which could
    result in an increased risk of loss of vehicle control, vehicle rollover
    and/or personal injury. Use all available road surface to return the
    vehicle to a safe direction of travel.
    •In the event of an emergency stop, avoid skidding the tires and do not
    attempt any sharp steering wheel movements.
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    							•If the vehicle goes from one type of surface to another (i.e., from
    concrete to gravel) there will be a change in the way the vehicle
    responds to a maneuver (steering, acceleration or braking). Again,
    avoid these abrupt inputs.
    •If your vehicle goes off the edge of the pavement, slow down, but
    avoid severe brake application, ease the vehicle back onto the
    pavement only after reducing your speed. Do not turn the steering
    wheel too sharply while returning to the road surface.
    •It may be safer to stay on the apron or shoulder of the road and slow
    down gradually before returning to the pavement. You may lose
    control if you do not slow down or if you turn the steering wheel too
    sharply or abruptly.
    •It often may be less risky to strike small objects, such as highway
    reflectors, with minor damage to your vehicle rather than attempt a
    sudden return to the pavement which could cause the vehicle to slide
    sideways out of control or roll over. Remember, your safety and the
    safety of others should be your primary concern.
    BREAKING-IN
    You need to break in new tires for approximately 1000 miles
    (1600 kilometers). During this time, your vehicle may exhibit some
    unique driving characteristics. Avoid driving too fast during the first
    1000 miles (1600 kilometers). Vary your speed frequently and change up
    through the gears early. Do not labor the engine. Do not tow during the
    first 1000 miles (1600 kilometers).
    ECONOMICAL DRIVING
    Fuel economy is affected by several things, such as how you drive, the
    conditions you drive under and how you maintain your vehicle.
    There are some things to keep in mind that may improve your fuel
    economy:
    •Accelerate and slow down in a smooth, moderate fashion.
    •Drive at steady speeds without stopping.
    •Anticipate stops; slowing down may eliminate the need to stop.
    •Combine errands and minimize stop-and-go driving.
    •Close the windows for high-speed driving.
    •Drive at reasonable speeds (traveling at 55 mph [88 km/h] uses 15%
    less fuel than traveling at 65 mph [105 km/h]).
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    							•Keep the tires properly inflated and use only the recommended size.
    •Use the recommended engine oil.
    •Perform all regularly scheduled maintenance.
    There are also some things you may not want to do because they may
    reduce your fuel economy:
    •Sudden or hard accelerations.
    •Rev the engine before turning it off.
    •Idle for periods longer than one minute.
    •Warm up your vehicle on cold mornings.
    •Use the air conditioner or front defroster.
    •Use the speed control in hilly terrain.
    •Rest your foot on the brake pedal while driving.
    •Drive a heavily loaded vehicle or tow a trailer.
    •Carry unnecessary weight (approximately 1 mpg [0.4 km/L] is lost for
    every 400 pounds [180 kilograms] of weight carried).
    •Add particular accessories to your vehicle (e.g.; bug deflectors,
    rollbars or light bars, running boards, ski racks).
    •Drive with the wheels out of alignment.
    DRIVING THROUGH WATER
    Note:Driving through deep water may allow water into the transmission
    and engine causing internal damage. If you drove through deep water,
    check the transmission and engine fluid. If water is found, see your
    authorized dealer immediately for fluid replacement.
    Do not drive quickly through standing water, especially if the depth is
    unknown. Traction or brake capability may be limited and if the ignition
    system gets wet, your engine may stall. Water may also enter your
    engine’s air intake and severely damage your engine.
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    							If driving through deep or standing
    water is unavoidable, proceed very
    slowly. Never drive through water
    that is higher than the bottom of
    the hubs (for trucks) or the bottom
    of the wheel rims (for cars).
    Once through the water, always try the brakes. Wet brakes do not stop
    the vehicle as effectively as dry brakes. Drying can be improved by
    moving your vehicle slowly while applying light pressure on the brake
    pedal.
    FLOOR MATS
    WARNING:Always use floor mats that are designed to fit the
    footwell of your vehicle. Only use floor mats that leave the pedal
    area unobstructed. Only use floor mats that are firmly secured to
    retention posts so that they cannot slip out of position and interfere
    with the pedals or impair safe operation of your vehicle in other ways.
    •Pedals that cannot move freely can cause loss of vehicle control and
    increase the risk of serious personal injury.
    •Always make sure that the floor mats are properly attached to the
    retention posts in the carpet that are supplied with your vehicle.
    Floor mats must be properly secured to both retention posts to
    ensure mats do not shift out of position.
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