Yamaha Fz1n Service Manual
Have a look at the manual Yamaha Fz1n Service Manual online for free. It’s possible to download the document as PDF or print. UserManuals.tech offer 255 Yamaha manuals and user’s guides for free. Share the user manual or guide on Facebook, Twitter or Google+.
FUEL PUMP SYSTEM 8-77 EAS27570 TROUBLESHOOTING If the fuel pump fails to operate. NOTE: Before troubleshooting, remove the following part(s): 1 Rider and passenger seat 2 Fuel tank 3 Air filter caseNG→ OK ↓ NG→ OK ↓ NG→ OK ↓ NG→ OK ↓ NG→ OK ↓ NG→ OK ↓ NG→ OK ↓ 1 Check the fuses. (Main, ignition and fuel injection system) Refer to CHECKING THE FUSES on page 8-97. Replace the fuse(s). 2 Check the battery. Refer to CHECKING AND CHARGING THE BATTERY on page 8-97. Clean the battery terminals. Recharge or replace the battery. 3 Check the main switch. Refer to CHECKING THE SWITCHES on page 8-93. Replace the immobilizer kit. 4 Check the engine stop switch. Refer to CHECKING THE SWITCHES on page 8-93. Replace the right handlebar switch. 5 Check the relay unit (fuel pump relay). Refer to CHECKING THE RELAYS on page 8-100. Replace the relay unit. 6 Check the fuel pump. Refer to CHECKING THE FUEL PRESSURE on page 7-8. Replace the fuel pump. 7 Check the entire fuel pump sys- tem’s wiring. Refer to CIRCUIT DIAGRAM on page 8-75. Properly connect or repair the fuel pump system’s wiring. Replace the ECU.
IMMOBILIZER SYSTEM 8-79 EAS27640 IMMOBILIZER SYSTEM EAS27650 CIRCUIT DIAGRAM
IMMOBILIZER SYSTEM 8-80 1. Main switch 4. Fuse (backup) 5. Immobilizer unit 6. Fuse (main) 7. Battery 23.ECU 41.Immobilizer indicator 46.Multi function meter 78.Fuse (ignition)
IMMOBILIZER SYSTEM 8-81 EAS27670 GENERAL INFORMATION This vehicle is equipped with an immobilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the following. A code re-registering key (with a red bow) Two standard keys (with a black bow) that can be re-registered with new codes A transponder (which is installed in each key bow) An immobilizer unit The ECU An immobilizer system indicator light The key with the red bow is used to register codes in each standard key. Do not use the key with the red bow for driving. It should only be used for re-registering new codes in the standard keys. The immobilizer system cannot be operated with a new key until the key registered with a code. If you lose the code re-registering key, the ECU and main switch (included with an immobilizer unit) needs to be replaced. Therefore, always use a standard key for driving. (See caution below.) NOTE: Each standard key is registered during production, t herefore re-registering at purchase is not neces- sary. CAUTION: ECA14970 DO NOT LOSE THE CODE RE-REGISTERING KEY! If the code re-registering key is lost, reg- istering new codes in the standard keys is impossible. The standard keys can still be used to start the vehicle, however if code re-registe ring is required (i.e., if a new standard key is made or all keys are lost) the entire immobilizer system must be replaced. Therefore, it is highly recommended to use either standard key after any code re-registering and keep the code re-registering key in a safe place. Do not submerse either of the keys in water. Do not expose the keys to excessively high temperatures. Do not place either of the keys close to magnets (this includes, but not limited to, products such as speakers, etc.). Do not place heavy items on either key. Do not grind either key or alter their shape. Do not disassemble the plastic part of either key. Keep other immobilizer keys away for this unit’s code re-registering key and main switch. EAS27691 PART REPLACEMENT AND KEY CODE REGISTRATION REQUIREMENTS In the course of use, you may encounter the following cases where replacement of parts and regis- tration of code re-registering/standard keys are required. NOTE: Each standard key is registered during production, t herefore re-registering at purchase is not neces- sary. Parts to be replaced Key registration requirement Main switch/immo- bilizer unit Standard key ECUAcces- sory lock* and key Main switch Immobi- lizer unit Standard key is lost ✓New standard key
IMMOBILIZER SYSTEM 8-82 * Accessory locks mean the seat lock, fuel tank cap or the helmet holder. Code re-registering key registration: When the immobilizer unit or ECU is replaced, the code re-registering key must be registered to the unit. To register a code re-registering key: 1. Turn the main switch to “ON” with the code re-registering key. NOTE: Check that the immobilizer system indicator light comes on for one second, then goes off. When the immobilizer system indicator light goes off, the code re-registering key has been registered. 2. Check that the engine can be started. 3. Register the standard key, following the instructions in the section below. Standby mode: To enable the immobilizer system, turn the ignition ke y to “OFF”. 30 seconds later, the indicator light will start flashing continuously in the standby flashing mode pattern for up to 24 hours. After that time, the indicator light will stop flashing, bu t the immobilizer system is still enabled. All keys have been lost (including code re-registering key) ✓✓✓✓ Code re-registering key and standard keys ECU is defective ✓Code re-registering key and standard keys Immobilizer unit is defective ✓ Code re-registering key and standard keys Main switch is defec- tive ✓✓✓✓ Code re-registering key and standard keys Accessory lock* is defective ✓ No required Parts to be replaced Key registration requirement Main switch/immo- bilizer unit Standard key ECUAcces- sory lock* and key Main switch Immobi- lizer unit
IMMOBILIZER SYSTEM 8-83 Standby mode Standard key registration: Standard key registration is required when a standard key is lost and needs to be replaced, or when the code re-registering key is re-registered after the immobilizer unit or ECU are replaced. NOTE: Do not start the engine with a standard key that has not been registered. If the main switch is turned “ON” with a standared key that has not been regi stered, the immobilizer system indicator light flashes to indicate fault code “52”. (Refer to SELF-DIAGNOSIS FAULT CODE INDICATION on page 8-85). 1. Check that the immobilizer system indicator light signals the standby mode. 2. Using the code re-registering key, turn the main switch “ON”, then “OFF”, and then remove the key within 5 seconds. 3. Insert the first standard key to be registered into the main switch, then turn the key to “ON” within 5 seconds to activate th e key registration mode. NOTE: The existing standard key code is erased from the memory when the key registration mode is acti- vated. When the key registration mode is activated, the immobilizer system indicator light flashes rapidly. 4. While the indicator light is flas hing, turn the main switch to “OFF”, remove the key, and within 5 seconds, insert the second standard key to be registered into the main switch. NOTE: If the immobilizer system indicator light stops flas hing 5 seconds after the first standard key is regis- tered, the registration mode is deactivated. If this occurs, the second standard key cannot be regis- tered, and steps 2 to 4 need to be repeated to register both standard keys. 5. Turn the main switch to “ON”. NOTE: When the indicator light goes off, the registration is complete. 6. Check that the engine can be started with the two registered standard keys. a. Main switch “ON” b. Main switch “OFF” c. LED on d. LED off e. Standby mode on f. Standby mode off
IMMOBILIZER SYSTEM 8-84 Standard key registration Voiding the standard key code: If a standard key has been lost, it is possible to disable its use by re-registering the remaining stan- dard key. Standard key registration erases the stored standard key code from the memory, thus dis- abling the lost standard key. To re-register, refer to “Standard key registration”. Standard key code voiding method a. Main switch “ON” b. Main switch “OFF” c. LED on d. LED off e. Less than 5.0 s f. Code re-registering key g. First standard keyh. Second standard key i. Registration mode A. Registration of the second standard key is complete. B. Immobilizer system indicator light stops flashing when the registration of the second standard key is complete. a. Main switch “ON” b. Main switch “OFF” c. LED on d. LED off e. Less than 5.0 s f. Code re-registering key g. Remaining standard key h. Registration mode A. If the immobilizer s ystem indicator light stops flashing 5 seconds after the first stan- dard key is registered, the second standard key cannnot be registered.
IMMOBILIZER SYSTEM 8-85 EAS27700 TROUBLESHOOTING When the main switch is turn “ON”, the indicator light does not come on or flashing. NG→ OK ↓ NG→ OK ↓ NG→ OK ↓ NG→ OK ↓ EAS27720 SELF-DIAGNOSIS FAULT CODE INDICATION When the system failure occurred, the error code numb er is indicated in the immobilizer system indi- cator light blinks at the same time. The pattern of blinking also shows the error code. 1 Check the fuses. (Main, ignition and backup) Refer to CHECKING THE FUSES on page 8-97. Replace the fuse(s). 2 Check the battery. Refer to CHECKING AND CHARGING THE BATTERY on page 8-97. Clean the battery terminals. Recharge or replace the battery. 3 Check the main switch. Refer to CHECKING THE SWITCHES on page 8-93. Replace the immobilizer kit. 4 Check the entire immobilizer sys- tem’s wiring. Refer to CIRCUIT DIAGRAM on page 8-79. Properly connect or repair the immobi- lizer system’s wiring. Check the condition of the each immobilizer syst em’s circuits. Refer to SELF-DIAGNOSIS FAULT CODE INDICATION on page 8-85. Error code Detection Symptoms Trouble Measures 51 IMMOBILIZER UNIT Cannot transmit code between the key and immobilizer unit. 1 Objects that may keep off radio waves exist around the keys and antennas. 2 Immobilizer unit failure. 3Key failure. 1 Keep clear of magnets, metals and other keys form the surround- ings of keys and antennas. 2 Replace the immobilizer unit. 3 Replace the key.
IMMOBILIZER SYSTEM 8-86 Immobilizer system indicator light error code indication Digit of 10 : Cycles of 1 sec. ON and 1.5 sec. OFF. Digit of 1 : Cycles of 0.5 sec. ON and 0.5 sec. OFF.52 IMMOBILIZER UNIT Codes do not match between the key and immobilizer unit. 1 Disturbed by other transponder. Failed to verify continu- ally for ten times. 2 Unregistered sub key was used. 1 Place the immobi- lizer unit away more than 50 mm from the transpon- der of other vehi- cle. 2 Register the stan- dard key. 53 IMMOBILIZER UNIT Cannot transmit code between the ECU and immobi- lizer unit. Noise interference or dis- connected lead/cable. 1 Obstruction due to radio wave noise. 2 Error by disconnection of the communication harness. 3 Immobilizer unit failure. 4ECU failure. 1 Check the wire harness and con- nector. 2 Replace the immobilizer unit. 3 Replace the ECU. 54 IMMOBILIZER UNIT Codes do not match between ECU and immobilizer unit. Noise interference or dis- connected lead/cable. 1 Obstruction due to radio wave noise. 2 Error by disconnection of the communication harness. 3 Immobilizer unit failure. 4ECU failure. (When the used parts form other vehicles are used, the code re-reg- istering key ID is not registered to the ECU.) 1 Register the code re-registering key ID. 2 Check the wire harness and con- nector. 3 Replace the immobilizer unit. 4 Replace the ECU. 55 IMMOBILIZER UNIT Key code registra- tion error. Same standard key was attempted to continu- ously two times register. Prepare the new standard key and register it. 56 ECU Undefinition code is received. Noise interference or dis- connected lead/cable. 1 Obstruction due to radio wave noise. 2 Error by disconnection of the communication harness. 3 Immobilizer unit failure 4ECU failure 1 Check the wire harness and con- nector. 2 Replace the immobilizer unit. 3 Replace the ECU. Error code Detection Symptoms Trouble Measures