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Stihl Fs 450 K Manual

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    							20 English / USA
    FS 300, FS 350, FS 400, FS 450, FS 480 :Hold the lower clamp (1) steady.
    :Unscrew and remove the clamp 
    screw (2).
    :Remove the upper clamp (3) from 
    the lower clamp.
    Upper and lower clamps are loose 
    once the clamp screw has been 
    removed.:Place the handlebar (4) in the lower 
    clamp (1) so that distance A is no 
    more than 15 cm (6 in).
    :Place upper clamp in position and 
    press it down.
    :Fit the clamp screw.
    :Line up handlebar at right angles to 
    the drive tube.
    :Tighten down the clamp screw.:Loosen the screw (5), the nut (6) 
    remains in the control handle (7).
    :Push the control handle – throttle 
    trigger (8) facing the gearhead – 
    onto the handlebar (4) so that the 
    holes (9) line up.
    :Insert screw and tighten it down 
    firmly.
    :Go to Adjusting the Throttle Cable
    To save space when transporting or 
    storing the machine, loosen the 
    clamp screw and swing the 
    handlebar in line with the shaft, fold 
    the handles down.Mounting the Bike Handle
    312
    256BA001 KN
    A
    4
    1
    256BA002 KN
    9
    5
    7
    8
    4
    9
    002BA256 KN
    6
    7 
    						
    							21 FS 300, FS 350, FS 400, FS 450, FS 480English / USA
    Some machine versions are equipped 
    with a throttle cable adjuster in the 
    control handle.
    A properly adjusted throttle cable is 
    the precondition for correct 
    operation in the full throttle, starting 
    throttle and idle positions.
    Adjust the throttle cable only after 
    the unit is fully assembled – the 
    control handle must be in the normal 
    operating position.
    :Use a suitable tool to push the slide 
    to the bottom of the slot (see 
    illustration).:Press down the trigger interlock (1) 
    and squeeze the throttle trigger (2)  
    (full throttle) – this sets the throttle 
    cable correctly.
    Adjusting the Throttle Cable
    002BA163 KN
    STOP
    249BA017 KN
    1 2 
    						
    							22 English / USA
    FS 300, FS 350, FS 400, FS 450, FS 480Deflectors1 =Deflector for mowing tools
    2 =Deflector for mowing heads
    Mounting the Deflector
    :Place the deflector in position.
    :Fit the plate (3).
    :Insert the screws and tighten them 
    down firmly.
    Limit Stop4 =Limit stop for circular saw blades.
    Mounting the Limit Stop
    :Place the stop in position.
    :Insert the screws and tighten them 
    down firmly.
    If you use one of the mowing heads, 
    note that the skirt (5) must be fitted onto 
    the deflector (1):
    All nylon line mowing heads:
    :Use the lower guide slot (6) and, in 
    addition, push the blade (7) into the 
    upper guide slot on the skirt – line it 
    up with the first hole.
    :Insert the screw and tighten it down 
    firmly.
    PolyCut 40-3 mowing head:
    :Slide the skirt (8) into the upper 
    guide slot.
    Mounting the Deflectors 
    and Limit Stop
    3
    31
    2
    256BA085 KN
    4
    256BA086 KN
    1
    68
    5
    7
    256BA087 KN 
    						
    							23 FS 300, FS 350, FS 400, FS 450, FS 480English / USA
    Blocking the Drive Shaft:Insert the stop pin (1) in the bore (2) 
    in the gearhead as far as stop, apply 
    slight pressure.
    :Rotate the output shaft until the stop 
    pin slips into position.
    :Use combination wrench (3) to 
    loosen and unscrew the nut (4) 
    clockwise.
    :Remove the rider plate (5) and 
    thrust washer (6).The guard ring (7) for mowing 
    applications and guard washer (8) 
    should be fitted to ensure optimum 
    protection from grass cuttings when 
    using mowing tools.
    Before mounting a circular saw blade:
    :Remove the guard washer (8) and 
    pull off the thrust plate (9).
    :Remove the guard ring (7) for 
    mowing applications.
    :Fit the guard ring (10) for saw 
    blades and the thrust plate.
    STIHL SuperCut Mowing Head
    STIHL AutoCut Mowing Head
    STIHL TrimCut Mowing Head:Block the output shaft with the stop 
    pin.
    :Screw cutting head counter-
    clockwise onto the output shaft (11) 
    and tighten it down firmly
    Remove the stop pin.
    Removing the mowing head
    :Block the output shaft.
    :Unscrew the mowing head 
    clockwise.
    Mounting the Cutting Tools
    12
    3
    4
    5
    6
    256BA006 KN
    7
    8
    9
    10
    256BA007 KN
    11
    256BA000 KN 
    						
    							24 English / USA
    FS 300, FS 350, FS 400, FS 450, FS 480STIHL PolyCut 40-3 Mowing Head:Block the output shaft with the stop 
    pin.
    :Position the mowing head on the 
    shaft.
    :Fit the thrust washer (6) – convex 
    side must face down.
    :Screw on the nut (4) counter-
    clockwise and tighten it down 
    firmly.
    Remove the stop pin.
    Removing the mowing head
    :Block the output shaft.
    :Unscrew the nut clockwise.
    If the mounting nut is too loose, 
    fit a new one.
    Adjusting Nylon LineNote:
    A detailed description is contained in the 
    instruction sheet supplied with the 
    mowing head.
    SuperCut mowing head
    Fresh line is advanced automatically 
    during mowing work and trimmed to the 
    correct length by the blade on the 
    deflector.
    Line feed operates only if both lines are 
    still at least 2.4 in (6 cm) long.
    AutoCut mowing head
    Hold unit with engine running (mowing 
    head must rotate) above the lawn.
    :Tap the mowing head on the ground 
    –  fresh line is advanced and the 
    blade on the deflector trims surplus 
    line to the correct length.
    Line feed operates only if both lines are 
    still at least 1 in (2.5 cm) long.TrimCut mowing head
    Shut off the engine and move the slide 
    control to 0. Hold mowing head housing 
    firmly and
    :Pull spool up – rotate it about 1/6 
    turn counterclockwise and allow it to 
    spring back.
    :Pull ends of lines outward.
    Repeat the above procedure as 
    necessary until both lines are 5.5 in 
    (14 cm) long.
    Rotating the spool from one stop to the 
    next advances about 1.6 in (4 cm) of 
    fresh line.
    4
    6
    256BA010 KN 
    						
    							25 FS 300, FS 350, FS 400, FS 450, FS 480English / USA
    Grass Cutting Blades,
    Brush Knife:Place the cutting tool (1) in position.
    Collar (see arrow) must engage the 
    cutting tool’s mounting hole.
    Grass cutting blade 255-8:
    Cutting edges must point  
    clockwise.
    :Fit thrust washer (2) – convex side 
    must face up.
    :Fit rider plate (3) for mowing.
    :Block the output shaft.
    :Screw on nut (4) counterclockwise 
    and tighten it down firmly.Removing the cutting tool
    :Block the output shaft.
    :Unscrew the nut clockwise.
    If the mounting nut is too loose, 
    fit a new one. 
    Circular Saw Blades 200 and 225:Place the cutting tool (1) in position.
    Collar (see arrow) must engage the 
    cutting tool’s mounting hole.
    Cutting edges must point 
    clockwise.
    :Fit thrust washer (2) – convex side 
    must face up.:Fit rider plate (5) for sawing.
    :Block the output shaft.
    :Screw on nut (4) counterclockwise 
    and tighten it down firmly.
    Removing the cutting tool
    :Block the output shaft.
    :Unscrew the nut clockwise.
    If the mounting nut is too loose, 
    fit a new one.
    234
    5
    1
    1 24
    256BA068 KN 
    						
    							26 English / USA
    FS 300, FS 350, FS 400, FS 450, FS 480 This engine is certified to operate on 
    unleaded gasoline and the STIHL two-
    stroke engine oil at a mix ratio of 50:1.
    Your engine requires a mixture of high-
    quality gasoline and quality two-stroke 
    air cooled engine oil.
    Use mid-grade unleaded gasoline with a 
    minimum octane rating of  89 (R+M/2). If 
    the octane rating of the mid-grade 
    gasoline in your area is lower, use 
    premium unleaded fuel. 
    Fuel with a lower octane rating may  
    increase engine temperatures. This, in 
    turn, increases the risk of piston seizure 
    and damage to the engine.
    The chemical composition of the fuel is 
    also important. Some fuel additives not 
    only detrimentally affect elastomers 
    (carburetor diaphragms, oil seals, fuel 
    lines, etc.), but magnesium castings and 
    catalytic converters as well. This could 
    cause running problems or even 
    damage the engine. For this reason 
    STIHL recommends that you use only 
    nationally recognized high-quality 
    unleaded gasoline!Use only STIHL two-stroke engine oil or 
    equivalent high-quality two-stroke 
    engine oils that are designed for use 
    only in air cooled two-cycle engines. 
    We recommend  STIHL 50:1 two-stroke 
    engine oil since it is specially formulated 
    for use in STlHL engines.
    Do not use BIA or TCW rated (two-
    stroke water cooled) mix oils or other 
    mix oils that state they are for use in both 
    water cooled and air cooled engines 
    (e.g., outboard motors, snowmobiles, 
    chainsaws, mopeds, etc.).
    Take care when handling gasoline. 
    Avoid direct contact with the skin and 
    avoid inhaling fuel vapor. When filling at 
    the pump, first remove the canister from 
    your vehicle and place the canister on 
    the ground before filling. Do not fill fuel 
    canisters that are sitting in or on a 
    vehicle.
    The canister should be kept tightly 
    closed in order to avoid any moisture 
    getting into the mixture.
    The machine‘s fuel tank and the canister 
    in which fuel mix is stored should be 
    cleaned as necessary.Fuel mix ages
    Only mix sufficient fuel for a few days 
    work, not to exceed 3 months of storage. 
    Store in approved fuel-canisters only. 
    When mixing, pour oil into the canister 
    first, and then add gasoline. Close the 
    canister and shake it vigorously by hand 
    to ensure proper mixing of the oil with 
    the fuel.       
    Dispose of empty mixing-oil canisters 
    only at authorized disposal locations.Fuel
    Gaso-
    lineOil (STIHL 50:1 or 
    equivalent high-quality oils)
    US gal. US fl.oz
    12.6
    2 1/2 6.4
    512.8 
    						
    							27 FS 300, FS 350, FS 400, FS 450, FS 480English / USA
    Before fueling, clean the filler cap and 
    the area around it to ensure that no dirt 
    falls into the tank.
    Always thoroughly shake the mixture in 
    the can before fueling your machine.
    In order to reduce the risk of burns 
    or other personal injury from 
    escaping gas vapor and fumes, 
    remove the fuel filler cap carefully 
    so as to allow any pressure build-up 
    in the tank to release slowly..
    After fueling, tighten down the filler 
    cap by hand as securely as 
    possible.Change the fuel pickup body every 
    year.
    Before storing your machine for a long 
    period, drain and clean the fuel tank. 
    Run the engine until the carburetor is 
    dry.:Put on the full harness (1).
    :Adjust length until the spring hook 
    (2) is about a hand’s width below 
    your right hip. Over-long straps can 
    be cut to length after making the 
    adjustments.
    :Attach the spring hook to the 
    machine’s perforated strip (3).
    Find the right attachment point for the 
    cutting tool you are using – see section 
    Balancing the Machine.
    Fueling
    256BA060 KN
    250BA051 KN
    Fitting the Harness
    23
    1
    002BA240 KN 
    						
    							28 English / USA
    FS 300, FS 350, FS 400, FS 450, FS 480 :Attach machine to the harness. Let 
    it go and check to see how it is 
    balanced – change the attachment 
    point of the spring hook as 
    necessary:
    Mowing tools (mowing heads, 
    grass cutting blades, brush knives, 
    Shredder blades) should just touch 
    the ground (top illustration).
    Circular saw blades should 
    hover about 20 cm (8 in) above 
    the ground (bottom illustration).
    Starting:Observe safety precautions  – see 
    section Safety Precautions in this 
    manual.
    :Hold down the trigger interlock (1) 
    and squeeze the throttle trigger (2). 
    Keep both levers in that position.
    :Move the slide control (3) to START 
    and hold it there.
    :Now release the throttle trigger, 
    slide control and throttle trigger 
    interlock in that order. This is the 
    starting throttle position.:Set the choke knob (4):
    For cold start to g 
    For warm start to e 
    (Also use this setting if engine has 
    been running but is still cold)
    :Press the fuel pump bulb (5) at least 
    five times, even if the bulb is still 
    filled with fuel. 
    :Press in decompression valve 
    button (6).
    Press this button again for each 
    starting attempt.
    Balancing the Machine
    256BA016 KN256BA017 KN
    Starting / Stopping
    the Engine
    3
    START
    1
    2
    STOP
    256BA018 KN
    45
    256BA019 KN
    6
    256BA020 KN 
    						
    							29 FS 300, FS 350, FS 400, FS 450, FS 480English / USA
    :Place the unit on the ground: 
    It must rest securely on the engine 
    support and the deflector. Check 
    that the cutting tool is not touching 
    the ground or any other obstacles.
    :Make sure you have a firm footing.
    :Press the unit firmly against the 
    ground with your left hand.
    Do not stand or kneel on the drive 
    tube.
    :Pull the starter grip slowly with your 
    right hand until you feel it engage –
    and then give it a brisk strong pull. 
    Do not pull out the starter rope to full 
    length – it might break.
    :Do not let the starter grip snap back 
    – guide it slowly into the housing so 
    that the starter rope can rewind 
    properly.
    :Continue cranking.When engine begins to fire
    :Turn the choke knob to e 
    :Press in decompression valve 
    button again and continue cranking.
    As soon as the engine runs
    :Blip the throttle trigger (2) so that the 
    slide control (3) moves to the normal 
    run position # and the engine settles 
    down to idle speed.
    Make sure the carburetor is 
    correctly adjusted – the cutting tool 
    must not rotate when the engine is 
    idling.
    Your brushcutter is now ready for 
    operation.
    To shut down the engine:Move the slide control to 0 c
    At very low outside temperatures:
    As soon as engine runs:
    :Blip the throttle trigger. The slide 
    control moves to the normal run 
    position # and the engine settles 
    down to idle speed.
    :Open the throttle slightly.
    :Warm up engine for brief period.
    FS 400, 450: Change over to winter 
    operation if necessary – see chapter 
    Winter Operation.If the engine does not startIf you did not turn the choke knob to e 
    (warm start) quickly enough after the 
    engine began to fire, the combustion 
    chamber has flooded.
    :Set slide control, interlock lever and 
    throttle trigger to the starting throttle 
    position.
    :Start the engine by pulling the 
    starter rope firmly. 10 to 20 pulls 
    may be necessary.
    256BA021 KN
    3
    START
    2
    STOP
    256BA022 KN 
    						
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