Home
>
Motorola
>
Portable Radio
>
Motorola Astro Digital Mobile Radio Xtl5000 Detailled 6881096c74 B Manual
Motorola Astro Digital Mobile Radio Xtl5000 Detailled 6881096c74 B Manual
Have a look at the manual Motorola Astro Digital Mobile Radio Xtl5000 Detailled 6881096c74 B Manual online for free. It’s possible to download the document as PDF or print. UserManuals.tech offer 249 Motorola manuals and user’s guides for free. Share the user manual or guide on Facebook, Twitter or Google+.
Table of Contentsix 6881096C74-BMay 25, 2005 3.7.4.10 Receiver Injection ...................................................................................................3-61 3.7.4.11 Transmitter VCOs...................................................................................................3-61 3.7.4.12 Receiver VCOs.......................................................................................................3-62 3.7.4.13 Prescaler Feedback ...............................................................................................3-62 3.8 Controller Section .........................................................................................................................3-62 3.8.1 Daughtercard Module ......................................................................................................3-64 3.8.2 Controller DC Power Distribution ....................................................................................3-65 3.8.3 Encryption Voltages ........................................................................................................3-66 3.8.4 Reset Circuits ..................................................................................................................3-67 3.8.5 Power-Up/Power-Down Sequence..................................................................................3-68 3.8.5.1 Power Turn-On .......................................................................................................3-68 3.8.5.2 Power Turn-Off .......................................................................................................3-68 3.8.5.3 Emergency Power-Up/-Down Sequence................................................................3-68 3.8.6 MCU and DSP System Clocks ........................................................................................3-68 3.8.7 RS-232 USB Bus.............................................................................................................3-69 3.8.8 Serial Communications on the External Bus (SB9600) ...................................................3-71 3.8.9 Serial Peripheral Interface (SPI) Bus ..............................................................................3-71 3.8.10 Receive Audio .................................................................................................................3-72 3.8.11 Transmit Audio ................................................................................................................3-74 3.8.12 Flash Programming .........................................................................................................3-75 3.8.13 Reflashing/Upgrading Firmware ......................................................................................3-76 Chapter 4 Troubleshooting Procedures ..............................................4-1 4.1 Introduction.....................................................................................................................................4-1 4.2 Handling Precautions .....................................................................................................................4-1 4.2.1 Parts Replacement and Substitution .................................................................................4-1 4.2.2 Rigid Circuit Boards...........................................................................................................4-2 4.2.3 Heat-Related Precautions .................................................................................................4-2 4.2.4 Daughtercard Module ........................................................................................................4-2 4.2.4.1 SRAM .......................................................................................................................4-2 4.2.4.2 Testing......................................................................................................................4-2 4.3 Voltage Measurement and Signal Tracing .....................................................................................4-3 4.4 Power-Up Self-Check Errors ..........................................................................................................4-3 4.5 Operational Error Codes ................................................................................................................4-5 4.6 VHF (136–174 MHz) Band Main Board Troubleshooting ...............................................................4-5 4.6.1 Display Flashes “FAIL 001” ...............................................................................................4-5 4.6.2 VCO Hybrid Assembly.......................................................................................................4-6 4.6.3 Out-of-Lock Condition .......................................................................................................4-7 4.6.4 FGU Troubleshooting Aids ................................................................................................4-7 4.6.5 No or Low Output Power (TX or RX Injection) ................................................................4-11 4.6.6 No or Low Modulation .....................................................................................................4-11 4.6.7 Troubleshooting the Back-End ........................................................................................4-11 4.7 UHF Range 1 (380–470 MHz) Band Main Board Troubleshooting ..............................................4-11 4.7.1 Display Flashes “FAIL 001” .............................................................................................4-11 4.7.2 FGU Troubleshooting Aids ..............................................................................................4-13 4.7.3 Out-of-Lock Condition .....................................................................................................4-16 4.7.4 No or Low Output Power (TX or RX Injection) ................................................................4-16 4.7.5 No or Low Modulation .....................................................................................................4-16 4.7.6 Troubleshooting the Back-End ........................................................................................4-16 4.8 UHF Range 2 (450–520 MHz) Band Main Board Troubleshooting ..............................................4-17 4.8.1 Display Flashes “FAIL 001” .............................................................................................4-17 4.8.2 FGU Troubleshooting Aids ..............................................................................................4-19
xTable of Contents May 25, 20056881096C74-B 4.8.3 Out-of-Lock Condition .....................................................................................................4-22 4.8.4 No or Low Output Power (TX or RX Injection) ................................................................4-22 4.8.5 No or Low Modulation .....................................................................................................4-22 4.8.6 Troubleshooting the Back-End........................................................................................4-22 4.9 700–800 MHz Main Board Troubleshooting .................................................................................4-22 4.9.1 Display Flashes “FAIL 001” .............................................................................................4-23 4.9.2 FGU Troubleshooting Aids ..............................................................................................4-24 4.9.3 No or Low Output Power (TX or RX Injection) ................................................................4-28 4.9.4 No or Low Modulation .....................................................................................................4-28 4.9.5 Troubleshooting the Back-End........................................................................................4-28 4.10 Standard Bias Tables ...................................................................................................................4-28 4.11 Receiver Front-End (RXFE) .........................................................................................................4-33 4.11.1 VHF (136–174 MHz) Band ..............................................................................................4-33 4.11.2 UHF Range 1 (380–470 MHz) Band ...............................................................................4-33 4.11.3 UHF Range 2 (450–520 MHz) Band ...............................................................................4-34 4.11.4 700–800 MHz Band.........................................................................................................4-34 4.12 Power Amplifier Procedures .........................................................................................................4-34 4.12.1 VHF (136–174 MHz) Band ..............................................................................................4-34 4.12.1.1 50-Watt Power Amplifiers .......................................................................................4-34 4.12.1.2 General Troubleshooting and Repair Notes ...........................................................4-34 4.12.2 UHF Range 1 (380–470 MHz) Band ...............................................................................4-35 4.12.3 UHF Range 2 (450–520 MHz) Band ...............................................................................4-35 4.12.4 700–800 MHz Band.........................................................................................................4-35 Chapter 5 Troubleshooting Charts ...................................................... 5-1 5.1 Introduction.....................................................................................................................................5-1 5.2 List of Troubleshooting Charts .......................................................................................................5-1 5.3 Troubleshooting Tables ..................................................................................................................5-3 5.3.1 For Mid Power models ......................................................................................................5-3 5.3.2 For High Power models and UHF R2 Mid Power ..............................................................5-7 5.4 Troubleshooting Test Points.........................................................................................................5-12 5.5 Board ID Jumper Configuration ....................................................................................................5-13 5.6 Flowcharts ....................................................................................................................................5-14 5.6.1 Poor RX Sensitivity or No RX Audio (136–174 MHz)—Part 1 of 2..................................5-15 5.6.2 Poor RX Sensitivity or No RX Audio (136–174 MHz)—Part 2 of 2..................................5-16 5.6.3 RX IF—Poor SINAD or No Audio (136–174 MHz) ..........................................................5-17 5.6.4 RX Back-End—Poor SINAD or No Audio (136–174 MHz)—Part 1 of 3..........................5-18 5.6.5 RX Back-End—Poor SINAD or No Audio (136–174 MHz)—Part 2 of 3..........................5-19 5.6.6 RX Back-End—Poor SINAD or No Audio (136–174 MHz)—Part 3 of 3..........................5-20 5.6.7 Low or No RX Injection Signal (136–174 MHz) ...............................................................5-21 5.6.8 Low or No TX Injection Signal (136–174 MHz) ...............................................................5-22 5.6.9 TX or RX VCO Unlock (Fail 001) (136–174 MHz)—Part 1 of 2.......................................5-23 5.6.10 TX or RX VCO Unlock (Fail 001) (136–174 MHz)—Part 2 of 2.......................................5-24 5.6.11 No Output Power at TX Mode (136–174 MHz) ...............................................................5-25 5.6.12 No Output Power and IDC < 2A at TX Mode (136–174 MHz) .........................................5-26 5.6.13 No 16.8 MHz Reference Oscillator Frequency (380–470 MHz and 450–520 MHz)........5-27 5.6.14 Poor RX Sensitivity or No RX Audio (380–470 MHz and 450–520 MHz)—Part 1 of 2 ...5-28 5.6.15 Poor RX Sensitivity or No RX Audio (380–470 MHz and 450–520 MHz)—Part 2 of 2 ...5-29 5.6.16 RX IF—Poor SINAD or No Audio (380–470 MHz and 450–520 MHz)—Part 1 of 2........5-30 5.6.17 RX IF—Poor SINAD or No Audio (380–470 MHz and 450–520 MHz)—Part 2 of 2........5-31 5.6.18 RX Back-End—Poor SINAD or No Audio (380–470 MHz and 450–520 MHz)— Part 1 of 3 ........................................................................................................................5-32
Table of Contentsxi 6881096C74-BMay 25, 2005 5.6.19 RX Back-End—Poor SINAD or No Audio (380–470 MHz and 450–520 MHz)— Part 2 of 3 ........................................................................................................................5-33 5.6.20 RX Back-End — Poor SINAD or No Audio (380–470 MHz and 450–520 MHz)— Part 3 of 3 ........................................................................................................................5-34 5.6.21 Low or No RX Injection Signal (380–470 MHz and 450–520 MHz) ................................5-35 5.6.22 Low or No TX Injection Signal (380–470 MHz and 450–520 MHz) .................................5-36 5.6.23 No TX Audio (380–470 MHz and 450–520 MHz) ............................................................5-37 5.6.24 TX or RX VCO Unlock (Fail 001) (380–470 MHz and 450–520 MHz)—Part 1 of 2 ........5-38 5.6.25 TX or RX VCO Unlock (Fail 001) (380–470 MHz and 450–520 MHz)—Part 2 of 2 ........5-39 5.6.26 RF Power Amplifier (RFPA)—No or Low TX Power Output (380–470 MHz and 450– 520 MHz)—Part 1 of 5.....................................................................................................5-40 5.6.27 RF Power Amplifier (RFPA)—No or Low TX Power Output (380–470 MHz and 450– 520 MHz)—Part 2 of 5.....................................................................................................5-41 5.6.28 RF Power Amplifier (RFPA)—No or Low TX Power Output (380–470 MHz and 450– 520 MHz)—Part 3 of 5.....................................................................................................5-42 5.6.29 RF Power Amplifier (RFPA)—No or Low TX Power Output (380–470 MHz and 450–520 MHz)—Part 4 of 5............................................................................................................5-43 5.6.30 RF Power Amplifier (RFPA)—No or Low TX Power Output (380–470 MHz and 450–520 MHz)—Part 5 of 5............................................................................................................5-44 5.6.31 RFPA Power Control—No VGBIAS (380–470 MHz and 450–520 MHz) ........................5-45 5.6.32 No 16.8 MHz Reference Oscillator Frequency (700–800 MHz)......................................5-46 5.6.33 Poor RX Sensitivity or No RX Audio (700–800 MHz)—Part 1 of 2 ..................................5-47 5.6.34 Poor RX Sensitivity or No RX Audio (700–800 MHz)—Part 2 of 2 ..................................5-48 5.6.35 RX IF—Poor SINAD or No Audio (700–800MHz) ..........................................................5-49 5.6.36 RX Back-End—Poor SINAD or No Audio (700–800 MHz)—Part 1 of 3 ..........................5-50 5.6.37 RX Back-End—Poor SINAD or No Audio (700–800 MHz)—Part 2 of 3 ..........................5-51 5.6.38 RX Back-End—Poor SINAD or No Audio (700–800 MHz)—Part 3 of 3 ..........................5-52 5.6.39 Low or No RX Injection Signal (700–800MHz) ...............................................................5-53 5.6.40 Low or No TX Injection Signal (700–800 MHz) ...............................................................5-54 5.6.41 No TX Audio (700–800 MHz) ..........................................................................................5-55 5.6.42 TX or RX VCO Unlock (Fail 001) (700–800MHz)—Part 1 of 2 .......................................5-56 5.6.43 TX or RX VCO Unlock (Fail 001) (700–800MHz)—Part 2 of 2 .......................................5-57 5.6.44 RF Power Amplifier (RFPA)—No or Low TX Power Output (700–800 MHz)— Part 1 of 5 ........................................................................................................................5-58 5.6.45 RF Power Amplifier (RFPA)—No or Low TX Power Output (700–800 MHz)— Part 2 of 5 ........................................................................................................................5-59 5.6.46 RF Power Amplifier (RFPA)—No or Low TX Power Output (700–800 MHz)— Part 3 of 5 ........................................................................................................................5-60 5.6.47 RF Power Amplifier (RFPA)—No or Low TX Power Output (700–800 MHz)— Part 4 of 5 ........................................................................................................................5-61 5.6.48 RF Power Amplifier (RFPA)—No or Low TX Power Output (700–800 MHz)— Part 5 of 5 ........................................................................................................................5-62 5.6.49 RFPA Power Control—No K9.1V (700–800 MHz) ..........................................................5-63 5.6.50 RFPA Power Control—No VGBIAS (700–800 MHz).......................................................5-64 5.6.51 RFPA Power Control—No or Low TX RFPA_CNTRL (700–800 MHz)—Part 1 of 2 .......5-65 5.6.52 RFPA Power Control—No or Low TX RFPA_CNTRL (700–800 MHz)—Part 2 of 2 .......5-66
xiiTable of Contents May 25, 20056881096C74-B Chapter 6 Troubleshooting Waveforms .............................................. 6-1 6.1 Introduction.....................................................................................................................................6-1 6.2 XTL 5000 Waveforms.....................................................................................................................6-2 6.2.1 Power-On Reset Timing ....................................................................................................6-2 6.2.2 Power-On to Soft Turn-On Timing.....................................................................................6-2 6.2.3 Power-Down Reset ...........................................................................................................6-3 6.2.4 16.8 MHz Clock Waveform................................................................................................6-3 6.2.5 32 kHz Clock Waveform ....................................................................................................6-4 6.2.6 DSP SSI Port RX Mode.....................................................................................................6-4 6.2.7 DSP SSI Port TX Mode CSQ ............................................................................................6-5 6.2.8 SPI Bus Waveform ............................................................................................................6-5 6.2.9 SB9600 Waveforms ..........................................................................................................6-6 6.2.10 SB9600 BUS+ and BUS- Waveforms ...............................................................................6-6 6.2.11 SB9600 BUS+ and RESET Waveforms ............................................................................6-7 6.2.12 SB9600 BUSY and BUS- Waveforms ...............................................................................6-7 6.2.13 RS-232 RX Waveforms .....................................................................................................6-8 6.2.14 RS-232 TX Waveforms .....................................................................................................6-8 6.2.15 RS-232 RX/TX Waveforms ...............................................................................................6-9 6.2.16 USB Waveforms ................................................................................................................6-9 6.2.17 Serial Audio Port Waveforms ..........................................................................................6-10 6.2.18 Secure Interface Waveforms ...........................................................................................6-10 6.2.19 8 kHz Frame Sync Waveform .........................................................................................6-11 6.2.20 RX Audio Waveforms ......................................................................................................6-11 6.2.21 TX Audio Waveforms ......................................................................................................6-12 6.2.22 TX and RX 1 kHz Audio Path Sinewave and Chart.........................................................6-12 Chapter 7 Schematics, Component Location Diagrams, and Parts Lists ............................................................................ 7-1 7.1 List of Schematics, Component Location Diagrams, and Parts Lists .............................................7-1 7.2 HUD4022A/HUD4025B (VHF) Main Board ....................................................................................7-3 7.3 HUE4039A/HUE4043A (UHF Range 1) Main Board....................................................................7-72 7.4 HUE4040A (UHF Range 2) Main Board.....................................................................................7-132 7.5 HUF4017A (700-800 MHz) Main Board .....................................................................................7-174 Chapter 8 Interconnect Boards Schematics, Component Location Diagrams, and Parts Lists................................................... 8-1 8.1 List of Interconnect Board Schematics and Component Location Diagrams .................................8-1 8.2 W3 Hand-Held Control Head (HHCH) Interconnect Board ............................................................8-1 8.3 Remote Interconnect Boards (Mid Power Only) .............................................................................8-2 8.4 Remote Interconnect Board (High Power Only) ...........................................................................8-13 8.5 Secure Interface Board ................................................................................................................8-20 8.6 Motorcycle Signal Routing............................................................................................................8-21
Table of Contentsxiii 6881096C74-BMay 25, 2005 Chapter 9 Flex Cable Pin-Out Lists .....................................................9-1 9.1 List of Flex Cables ..........................................................................................................................9-1 9.2 Flex Cables ....................................................................................................................................9-1 Appendix A Secure Modules .................................................................. A-1 A.1 Universal Crypto Module Kits ........................................................................................................ A-1 A.1.1 Secure Interface Boards...................................................................................................A-1 A.2 Circuit Description ......................................................................................................................... A-2 A.3 Troubleshooting Secure Operations.............................................................................................. A-2 A.3.1 Error 09/10, Error 09/90 ...................................................................................................A-2 A.3.2 Error S03 .......................................................................................................................... A-2 A.3.3 Keyload ............................................................................................................................ A-2 Appendix B Replacement Parts Ordering ............................................. B-1 B.1 Basic Ordering Information............................................................................................................ B-1 B.2 Motorola Online ............................................................................................................................. B-1 B.3 Mail Orders .................................................................................................................................... B-1 B.4 Telephone Orders ......................................................................................................................... B-1 B.5 Fax Orders .................................................................................................................................... B-2 B.6 Parts Identification ......................................................................................................................... B-2 B.7 Product Customer Service ............................................................................................................ B-2 Glossary......................................................................................... Glossary-1 Index...................................................................................................... Index-i
xivTable of Contents May 25, 20056881096C74-B This page is intentionally left blank
List of Figuresxv 6881096C74-BMay 25, 2005 List of Figures Figure 2-1. VIP Dash-Mount Configuration ..............................................................................................2-2 Figure 2-2. VIP Remote-Mount Configuration..........................................................................................2-3 Figure 2-3. VIP Remote-Mount Pin-Outs (Male) ......................................................................................2-3 Figure 2-4. VIP Remote-Mount W3 Control-Head Configuration .............................................................2-4 Figure 2-5. VIP Remote-Mount Plus DEK Configuration .........................................................................2-5 Figure 2-6. VIP Remote-Mount Plus DEK Pin-Outs (Male) .....................................................................2-5 Figure 3-1. XTL 5000 Main Board Sections (VHF Mid Power)—Side 1 ..................................................3-2 Figure 3-2. XTL 5000 Main Board Sections (VHF Mid Power)—Side 2 ..................................................3-3 Figure 3-3. XTL 5000 Main Board Sections (VHF High Power)—Side 1 .................................................3-4 Figure 3-4. XTL 5000 Main Board Sections (VHF High Power)—Side 2 .................................................3-5 Figure 3-5. XTL 5000 Main Board Sections (UHF Range 1 Mid Power and UHF Range 2)—Side 1......3-6 Figure 3-6. XTL 5000 Main Board Sections (UHF Range 1 Mid Power and UHF Range 2)—Side 2......3-7 Figure 3-7. XTL 5000 Main Board Sections (UHF Range 1 High Power)—Side 1 ..................................3-8 Figure 3-8. XTL 5000 Main Board Sections (UHF Range 1 High Power)—Side 2 ..................................3-9 Figure 3-9. XTL 5000 Main Board Sections (700–800 MHz)—Side 1 ...................................................3-10 Figure 3-10. XTL 5000 Main Board Sections (700–800 MHz)—Side 2 ................................................... 3-11 Figure 3-11. DC Voltage Routing Block Diagram (UHF Range 1 and UHF Range 2) .............................3-12 Figure 3-12. DC Voltage Routing Block Diagram (VHF and 700–800 MHz)............................................3-13 Figure 3-13. Receiver Block Diagram (VHF) ...........................................................................................3-14 Figure 3-14. Receiver Front-End and Back-End (UHF Range 1) ............................................................3-15 Figure 3-15. Receiver Front-End and Back-End (UHF Range 2) ............................................................3-17 Figure 3-16. Receiver Front-End and Back-End (700–800 MHz) ............................................................3-19 Figure 3-17. ABACUS III (AD9874) IC Functional Block Diagram from Data Sheet (VHF) .....................3-21 Figure 3-18. ABACUS III (AD9874) IC Functional Block Diagram from Data Sheet (UHF Range 1) ......3-22 Figure 3-19. ABACUS III (AD9874) IC Functional Block Diagram from Data Sheet (UHF Range 2) ......3-24 Figure 3-20. ABACUS III (AD9874) IC Functional Block Diagram from Data Sheet (700–800 MHz) ......3-25 Figure 3-21. 50-Watt RF Power Amplifier (RFPA) Gain Stages (VHF) ....................................................3-26 Figure 3-22. 100-Watt RF Power Amplifier (RFPA) Gain Stages (VHF) ..................................................3-28 Figure 3-23. Output Network Components (VHF)....................................................................................3-29 Figure 3-24. Power Control Components (VHF) ......................................................................................3-30 Figure 3-25. 40-Watt RF Power Amplifier (RFPA) Gain Stages (UHF Range 1) .....................................3-31 Figure 3-26. 100-Watt RF Power Amplifier (RFPA) Gain Stages (UHF Range 1) ...................................3-33 Figure 3-27. Output Network Components (UHF Range 1) .....................................................................3-34 Figure 3-28. Power Control Components (UHF Range 1) .......................................................................3-36 Figure 3-29. 45-Watt RF Power Amplifier (RFPA) Gain Stages (UHF Range 2) .....................................3-37 Figure 3-30. Output Network Components (UHF Range 2) .....................................................................3-38 Figure 3-31. Power Control Components (UHF Range 2) .......................................................................3-40 Figure 3-32. 35-Watt RF Power Amplifier (RFPA) Gain Stages (700–800 MHz) .....................................3-41 Figure 3-33. Output Network Components (700–800 MHz) ....................................................................3-42 Figure 3-34. Power Control Components (700–800 MHz).......................................................................3-44 Figure 3-35. Frequency Generation Unit Block Diagram (VHF) ..............................................................3-46 Figure 3-36. Waveform Representation During Programming of the LV Frac-N IC (VHF) ......................3-47 Figure 3-37. Frequency Generation Unit Block Diagram (UHF Range 1)................................................3-50 Figure 3-38. Waveform Representation During Programming of the LV Frac-N IC (UHF Range 1)........3-51 Figure 3-39. Frequency Generation Unit Block Diagram (UHF Range 2)................................................3-54 Figure 3-40. Waveform Representation During Programming of the LV Frac-N IC (UHF Range 2)........3-55 Figure 3-41. Frequency Generation Unit Block Diagram (700–800 MHz) ...............................................3-58 Figure 3-42. Waveform Representation During Programming of the LV Frac-N IC .................................3-59 Figure 3-43. XTL 5000 Controller Section ...............................................................................................3-63 Figure 3-44. XTL 5000 Daughtercard Module .........................................................................................3-64
xviList of Figures May 25, 20056881096C74-B Figure 3-45. B+ Routing for Controller Section ........................................................................................3-65 Figure 3-46. Power-On Reset Circuit.......................................................................................................3-67 Figure 3-47. Patriot IC (U100) UART Configuration ................................................................................3-69 Figure 3-48. Serial Peripheral Interface (SPI) Block Diagram .................................................................3-72 Figure 3-49. XTL 5000 RX Signal Path ...................................................................................................3-73 Figure 3-50. XTL 5000 TX Signal Path ....................................................................................................3-75 Figure 3-51. Boot RX and Boot TX Data Lines ........................................................................................3-75 Figure 4-1. Frequency Generator Unit DC Power Supply Distribution (VHF) ..........................................4-8 Figure 4-2. Frequency Generation Unit Block Diagram (VHF) ................................................................4-9 Figure 4-3. Waveform Representation During Programming of the LV Frac-N IC (U3751) ................... 4-11 Figure 4-4. Frequency Generation Unit DC Power Supply Distribution (UHF Range 1)........................4-13 Figure 4-5. Frequency Generation Unit Block Diagram (UHF Range 1)................................................4-14 Figure 4-6. Waveform Representation During Programming of the LV Frac-N IC (U5752) ...................4-16 Figure 4-7. Frequency Generation Unit DC Power Supply Distribution (UHF Range 2)........................4-19 Figure 4-8. Frequency Generation Unit Block Diagram (UHF Range 2)................................................4-20 Figure 4-9. Waveform Representation During Programming of the LV Frac-N IC (U5752) ...................4-22 Figure 4-10. Frequency Generation Unit DC Power Supply Distribution (700–800 MHz) .......................4-25 Figure 4-11. Frequency Generation Unit Block Diagram (700–800 MHz) ...............................................4-26 Figure 4-12. Waveform Representation During Programming of the LV Frac-N IC (U6751) ...................4-28 Figure 5-1. Main Board Test Points—Top Side (for Mid Power) ............................................................5-12 Figure 5-2. Main Board Test Points—Bottom Side (for Mid Power) .......................................................5-12 Figure 5-3. Main Board Test Points—Top Side (for High Power) ...........................................................5-13 Figure 5-4. Main Board Test Points—Bottom Side (for High Power) .....................................................5-13 Figure 5-5. Poor RX Sensitivity or No RX Audio (136–174 MHz)—Part 1 of 2 ......................................5-15 Figure 5-6. Poor RX Sensitivity or No RX Audio (136–174 MHz)—Part 2 of 2 ......................................5-16 Figure 5-7. RX IF—Poor SINAD or No Audio (136–174 MHz) ..............................................................5-17 Figure 5-8. RX Back-End—Poor SINAD or No Audio (136–174 MHz)—Part 1 of 3 ..............................5-18 Figure 5-9. RX Back-End—Poor SINAD or No Audio (136–174 MHz)—Part 2 of 3 ..............................5-19 Figure 5-10. RX Back-End—Poor SINAD or No Audio (136–174 MHz)—Part 3 of 3 ..............................5-20 Figure 5-11. Low or No RX Injection Signal (136–174 MHz) ...................................................................5-21 Figure 5-12. Low or No TX Injection Signal (136–174 MHz) ...................................................................5-22 Figure 5-13. TX or RX VCO Unlock (Fail 001) (136–174 MHz)—Part 1 of 2 ...........................................5-23 Figure 5-14. TX or RX VCO Unlock (Fail 001) (136–174 MHz)—Part 2 of 2 ...........................................5-24 Figure 5-15. No Output Power at TX Mode (136–174 MHz) ...................................................................5-25 Figure 5-16. No Output Power and IDC < 2A at TX Mode (136–174 MHz) .............................................5-26 Figure 5-17. No 16.8 MHz Reference Oscillator Frequency (380–470 MHz and 450–520 MHz) ............5-27 Figure 5-18. Poor RX Sensitivity or No RX Audio (380–470 MHz and 450–520 MHz)—Part 1 of 2 .......5-28 Figure 5-19. Poor RX Sensitivity or No RX Audio (380–470 MHz and 450–520 MHz)—Part 2 of 2 .......5-29 Figure 5-20. RX IF—Poor SINAD or No Audio (380–470 MHz and 450–520 MHz)—Part 1 of 2 ............5-30 Figure 5-21. RX IF—Poor SINAD or No Audio (380–470 MHz and 450–520 MHz)—Part 2 of 2 ............5-31 Figure 5-22. RX Back-End—Poor SINAD or No Audio (380–470 MHz and 450–520 MHz)— Part 1 of 3 ............................................................................................................................5-32 Figure 5-23. RX Back-End—Poor SINAD or No Audio (380–470 MHz and 450–520 MHz)— Part 2 of 3 ............................................................................................................................5-33 Figure 5-24. RX Back-End—Poor SINAD or No Audio (380–470 MHz and 450–520 MHz)— Part 3 of 3 .................................................................................................................... ........5-34 Figure 5-25. Low or No RX Injection Signal (380–470 MHz and 450–520 MHz) ....................................5-35 Figure 5-26. Low or No TX Injection Signal (380–470 MHz and 450–520 MHz) .....................................5-36 Figure 5-27. No TX Audio (380–470 MHz and 450–520 MHz) ................................................................5-37 Figure 5-28. TX or RX VCO Unlock (Fail 001) (380–470 MHz and 450–520 MHz)—Part 1 of 2 ............5-38 Figure 5-29. TX or RX VCO Unlock (Fail 001) (380–470 MHz and 450–520 MHz)—Part 2 of 2 ............5-39 Figure 5-30. RF Power Amplifier (RFPA)—No or Low TX Power Output (380–470 MHz and 450–520 MHz)—Part 1 of 5 .................................................................5-40
List of Figuresxvii 6881096C74-BMay 25, 2005 Figure 5-31. RF Power Amplifier (RFPA)—No or Low TX Power Output (380–470 MHz and 450–520 MHz)—Part 2 of 5 .................................................................5-41 Figure 5-32. RF Power Amplifier (RFPA)—No or Low TX Power Output (380–470 MHz and 450–520 MHz)—Part 3 of 5 .................................................................5-42 Figure 5-33. RFPA Power Control—No VGBIAS (380–470 MHz and 450–520 MHz).............................5-45 Figure 5-34. No 16.8 MHz Reference Oscillator Frequency (700–800 MHz) ..........................................5-46 Figure 5-35. Poor RX Sensitivity or No RX Audio (700–800 MHz)—Part 1 of 2 ......................................5-47 Figure 5-36. Poor RX Sensitivity or No RX Audio (700–800 MHz)—Part 2 of 2 ......................................5-48 Figure 5-37. RX IF—Poor SINAD or No Audio (700–800 MHz) ..............................................................5-49 Figure 5-38. RX Back-End—Poor SINAD or No Audio (700–800 MHz)—Part 1 of 3 ..............................5-50 Figure 5-39. RX Back-End—Poor SINAD or No Audio (700–800 MHz)—Part 2 of 3 ..............................5-51 Figure 5-40. RX Back-End—Poor SINAD or No Audio (700–800 MHz)—Part 3 of 3 ..............................5-52 Figure 5-41. Low or No RX Injection Signal (700–800 MHz) ...................................................................5-53 Figure 5-42. Low or No TX Injection Signal (700–800 MHz) ...................................................................5-54 Figure 5-43. No TX Audio (700–800 MHz) ..............................................................................................5-55 Figure 5-44. TX or RX VCO Unlock (Fail 001) (700–800 MHz)—Part 1 of 2 ...........................................5-56 Figure 5-45. TX or RX VCO Unlock (Fail 001) (700–800 MHz)—Part 2 of 2 ...........................................5-57 Figure 5-46. RF Power Amplifier (RFPA)—No or Low TX Power Output (700–800 MHz)—Part 1 of 5 ..5-58 Figure 5-47. RF Power Amplifier (RFPA)—No or Low TX Power Output (700–800 MHz)—Part 2 of 5 ..5-59 Figure 5-48. RF Power Amplifier (RFPA)—No or Low TX Power Output (700–800 MHz)—Part 3 of 5 ..5-60 Figure 5-49. RFPA Power Control—No K9.1V (700–800MHz)...............................................................5-63 Figure 5-50. RFPA Power Control—No VGBIAS (700–800 MHz) ...........................................................5-64 Figure 5-51. RFPA Power Control—No or Low TX RFPA_CNTRL (700–800 MHz)—Part 1 of 2 ...........5-65 Figure 7-1. HUD4022A/HUD4025 Main Board Overall Block Diagram and Interconnections .................7-3 Figure 7-2. HUD4022A Controller Block Diagram and Interconnections (Sheet 1 of 2) ..........................7-4 Figure 7-3. HUD4022A Controller Block Diagram and Interconnections (Sheet 2 of 2) ..........................7-5 Figure 7-4. HUD4022A Controller Urchin IC, MUX, and AD5320 DAC Schematic .................................7-6 Figure 7-5. HUD4022A Controller Audio Schematic ................................................................................7-7 Figure 7-6. HUD4022A/HUD4025B Controller Power Control (Sheet 1 of 2) ..........................................7-8 Figure 7-7. HUD4022A/HUD4025B Controller Power Control (Sheet 2 of 2) ..........................................7-9 Figure 7-8. HUD4025B/HUE4043A Controller Block Diagram ..............................................................7-10 Figure 7-9. HUD4025B/HUE4043A Controller Daughter Board Interface .............................................7-11 Figure 7-10. HUD4025B/HUE4043A Controller Urchin IC, MUX and AD5320 DAC ...............................7-12 Figure 7-11. HUD4025B/HUE4043A Controller Audio.............................................................................7-13 Figure 7-12. HUD4025B/HUE4043A Controller Interface, Secure and Power Block Diagram ................7-14 Figure 7-13. HUD4025B/HUE4043A Controller Power Supply................................................................7-15 Figure 7-14. HUD4025B/HUE4043A USB/RS232 Interface ....................................................................7-16 Figure 7-15. HUD4025B/HUE4043A SB9600 .........................................................................................7-17 Figure 7-16. HUD4025B/HUE4043A Control Head Connector 1 of 2......................................................7-18 Figure 7-17. HUD4025B/HUE4043A Control Head Connector 2 of 2.....................................................7-19 Figure 7-18. HUD4025B/HUE4043A Secure Interface Connector Schematic........................................7-20 Figure 7-19. HUD4022A/HUD4025B Frequency Generation Unit Overall Schematic (Sheet 1 of 2) ......7-21 Figure 7-20. HUD4022A/HUD4025B Frequency Generation Unit Overall Schematic (Sheet 2 of 2) ......7-22 Figure 7-21. HUD4022A/HUD4025B VHF Transmitter VCO Schematic .................................................7-23 Figure 7-22. HUD4022A/HUD4025B Frequency Generation Unit VHF Receive Injection Schematic.....7-24 Figure 7-23. HUD4022A/HUD4025B Frequency Generation Unit VHF Transmit Injection Schematic....7-25 Figure 7-24. HUD4022A/HUD4025B Receiver Back-End Schematic......................................................7-26 Figure 7-25. HUD4022A/HUD4025B Receiver Front-End Schematic (Sheet 1 of 2) ..............................7-27 Figure 7-26. HUD4022A/HUD4025B Receiver Front-End Schematic (Sheet 2 of 2) ..............................7-28 Figure 7-27. HUD4022A/HUD4025B Receiver IF Schematic ..................................................................7-29 Figure 7-28. HUD4022A RF Power Amplifier (RF PA) Schematic (Sheet 1 of 2) ....................................7-30 Figure 7-29. HUD4022A RF Power Amplifier (RF PA) Schematic (Sheet 2 of 2) ....................................7-31 Figure 7-30. HUD4025B RF 100W Power Amplifier (RF PA) Schematic (Sheet 1 of 2) .........................7-32 Figure 7-31. HUD4025B RF 100W Power Amplifier (RF PA) Schematic (Sheet 2 of 2) .........................7-33
xviiiList of Figures May 25, 20056881096C74-B Figure 7-32. HUD4022A Secure Block Diagram and Interconnections ..................................................7-34 Figure 7-33. HUD4022A Accessory Connector Schematic .....................................................................7-35 Figure 7-34. HUD4022A Power Supply Schematic .................................................................................7-36 Figure 7-35. HUD4022A USB/RS232/SB9600 Schematic ......................................................................7-37 Figure 7-36. HUD4022A SB9600 Schematic...........................................................................................7-38 Figure 7-37. HUD4022A USB/RS232/SB9600 VIP Input/Output Schematic ...........................................7-39 Figure 7-38. HUD4022A Control-Head Connector Schematic ................................................................7-40 Figure 7-39. HUD4022A Interface Connector Schematic ........................................................................7-41 Figure 7-40. HUD4022A/HUD4025B Secure Interface Board Schematic ...............................................7-42 Figure 7-41. HUD4022A Main Board Layout—Side 1 Top ......................................................................7-43 Figure 7-42. HUD4022A Main Board Layout—Side 1 Bottom .................................................................7-44 Figure 7-43. HUD4022A Main Board Layout—Side 2 Top ......................................................................7-45 Figure 7-44. HUD4022A Main Board Layout—Side 2 Bottom .................................................................7-46 Figure 7-45. HUD4025B Main Board Layout—Side 1 Top ......................................................................7-56 Figure 7-46. HUD4025B Main Board Layout—Side 1 Bottom .................................................................7-57 Figure 7-47. HUD4025B Main Board Layout—Side 2 Top ......................................................................7-58 Figure 7-48. HUD4025B Main Board Layout—Side 2 Bottom .................................................................7-59 Figure 7-49. HUE4039A/HUE4043A Main Board Overall Block Diagram and Interconnections .............7-72 Figure 7-50. HUE4039A Controller Block Diagram and Interconnections (Sheet 1 of 2) ........................7-73 Figure 7-51. HUE4039A Controller Block Diagram and Interconnections (Sheet 2 of 2) ........................7-74 Figure 7-52. HUE4039A Controller Urchin IC, MUX, and AD5320 DAC Schematic ...............................7-75 Figure 7-53. HUE4039A Controller Audio Schematic ..............................................................................7-76 Figure 7-54. HUE4039A Controller Power Control Schematic ................................................................7-77 Figure 7-55. HUE4039A/HUE4043A Frequency Generation Unit ...........................................................7-78 Figure 7-56. HUE4039A/HUE4043A Receive VCO Schematic ...............................................................7-79 Figure 7-57. HUE4039A/HUE4043A Transmit VCO Schematic ..............................................................7-80 Figure 7-58. HUE4039A/HUE4043A Receiver Back-End Schematic ......................................................7-81 Figure 7-59. HUE4039A/HUE4043A Receiver Front-End Schematic .....................................................7-82 Figure 7-60. HUE4039A/HUE4043A Receiver Mixer Schematic .............................................................7-83 Figure 7-61. HUE4039A/HUE4043A Receiver Preselector Schematic ...................................................7-84 Figure 7-62. HUE4039A/HUE4043A Receiver IF Schematic ..................................................................7-85 Figure 7-63. HUE4039A RF Power Amplifier (RF PA) Schematic ...........................................................7-86 Figure 7-64. HUE4039A/HUE4043A Output Network (ON) Schematic ...................................................7-87 Figure 7-65. HUE4043A RF 100W Power Amplifier (RF PA) Schematic (Sheet 1 of 2) .........................7-88 Figure 7-66. HUE4043A RF 100W Power Amplifier (RF PA) Schematic (Sheet 2 of 2) ........................7-89 Figure 7-67. HUE4039A Secure Block Diagram and Interconnections ...................................................7-90 Figure 7-68. HUE4039A Rear Accessory Connector Schematic.............................................................7-91 Figure 7-69. HUE4039A Power Supply Schematic .................................................................................7-92 Figure 7-70. HUE4039A USB/RS232/SB9600 Schematic ......................................................................7-93 Figure 7-71. HUE4039A SB9600 Schematic ...........................................................................................7-94 Figure 7-72. HUE4039A USB/RS232/SB9600 VIP Input/Output Schematic ...........................................7-95 Figure 7-73. HUE4039A Control-Head Connector Schematic .................................................................7-96 Figure 7-74. HUE4039A Secure Interface Connector Schematic............................................................7-97 Figure 7-75. HUE4039A/HUE4043A Secure Interface Board Schematic...............................................7-98 Figure 7-76. HUE4039A Main Board Layout—Side 1 Top ......................................................................7-99 Figure 7-77. HUE4039A Main Board Layout—Side 1 Middle ................................................................7-100 Figure 7-78. HUE4039A Main Board Layout—Side 1 Bottom ...............................................................7-101 Figure 7-79. HUE4039A Main Board Layout—Side 2 Top ....................................................................7-102 Figure 7-80. HUE4039A Main Board Layout—Side 2 Middle ................................................................7-103 Figure 7-81. HUE4039A Main Board Layout—Side 2 Bottom ...............................................................7-104 Figure 7-82. HUE4043A Main Board Layout—Side 1 Top ....................................................................7-116 Figure 7-83. HUE4043A Main Board Layout—Side 1 Bottom ...............................................................7-117 Figure 7-84. HUE4043A Main Board Layout—Side 2 Top ....................................................................7-118 Figure 7-85. HUE4043A Main Board Layout—Side 2 Bottom ...............................................................7-119