Miele G 7881 Service Manual

							4 Service
4.1 Side Panel Removal
x
Fig. 2:Side Panels, Cabinet
ARemoving the Lid, 022 4.3.
AOpen the door.
ARemove the appropriate screws, 010 Fig. 2.
ARemove the appropriate side panel.
x
Note
In some G 7881 models, the serial interface mounting bracket may also have to
be removed from the left-hand side panel (2 additional screws).
Note
When re-installing, the bottom groove of the side panels must rest on the edge
of the drip pan.
Descriptive Technical Documentation
010-6 DTD no. 62-7881
This information should not be duplicated or passed on without Miele approval. All rights reserved. 18.09.2013, US_am 
						

							4.2 Replacing the Support Rollers
Fig. 3:Roller with Basket Guide
ASlide out the basket guide until the screws (010 Fig. 3, Pos. 1) are visible
through the holes in the basket guide.
ARemove the screws.
ARemove the basket guide.
x
Fig. 4:Basket Guide Stopper
Descriptive Technical Documentation
DTD no. 62-7881 010-7
18.09.2013, US_am This information should not be duplicated or passed on without Miele approval. All rights reserved. 
						

							Fig. 5:Stopper Removal
AOpen the left holder tag (as indicated by the arrow); see 010 Fig. 4, Pos. 1.
APull the end stop out to remove. See 010 Fig. 5, Pos. 1.
AOpen the right holder tag, as indicated by the arrow. See 010 Fig. 5, Pos. 2.
ARemove the old support rollers.
AInstall new support rollers in the basket guide.
AScrew the basket guide with new rollers back into place.
4.3 Door Seal Replacement
x
Fig. 6:Door Seal Install Guide
AOpen the door.
ARemove the old seal.
AClean the groove around the cabinet.
APress an appropriate sealing compound into the corners of the groove.
AInstall the new seal in accordance with 010 Fig. 6. First press themiddleof
the new seal into the groove below the locking plate, 010 Fig. 6, Pos. 1.
Descriptive Technical Documentation
010-8 DTD no. 62-7881
This information should not be duplicated or passed on without Miele approval. All rights reserved. 18.09.2013, US_am 
						

							AThen press the seal into the corners, 010 Fig. 6, Pos. 2. The seal lip should
point inwards.
AThen, working towards the middle,evenlypress the seal into its groove, 010
Fig. 6, Pos. 3.
x
Note
The standard door seal can be replaced with a grease-resistant one if working
with lots of oils.
4.4 Bottom Door Seal Replacement
AOpen the door to a 45° angle.
AHold the backing plate (screws are tiny).
ARemove the four small Phillips screws.
ARemove the bottom door seal.
AWhen re-installing the seal, hold the door open at a 45° angle to keep the
backing plate in place.
x
Note
Grease-resistant seals are available.
4.5 Locking Plate Adjustment
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Fig. 7:Locking Plate
AEnsure that the machine is installed perfectly level, and adjust it if necessary.
ALoosen the two flat screws (010 Fig. 7, Pos. 1).
Descriptive Technical Documentation
DTD no. 62-7881 010-9
18.09.2013, US_am This information should not be duplicated or passed on without Miele approval. All rights reserved. 
						

							AAdjust the locking plate in the direction of the arrow as required, keeping it
straight.
ATighten the screws.
4.6 Toekick Removal
x
Fig. 8:Toekick Removal
AService Panel Removal, 022 4.2.
ARemove the retaining screws (010 Fig. 8, Pos. 1). Remove the toekick.
x
Note
When re-installing, ensure that the red-brown reset button of temperature limiter
F2 can still be activated through the hole in the cover piece.
Descriptive Technical Documentation
010-10 DTD no. 62-7881
This information should not be duplicated or passed on without Miele approval. All rights reserved. 18.09.2013, US_am 
						

							4.7 Connecting Strip
Warning!
To avoid instability, the connecting strip (010 Fig. 8, Pos. B) behind the toekick
must never be loosened or removed.
Descriptive Technical Documentation
DTD no. 62-7881 010-11
18.09.2013, US_am This information should not be duplicated or passed on without Miele approval. All rights reserved. 
						

							021 Door
Descriptive Technical Documentation
DTD no. 62-7881 021-1
18.09.2013, US_am This information should not be duplicated or passed on without Miele approval. All rights reserved. 
						

							2 Function
2.1 Door Components
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Fig. 1
1 Powder dispenser retaining bracket
2 Liquid dispenser solenoid, Y50 (208/220 V 60Hz)
3 Emergency door release cord
4 Dispenser unit reed switch, B8/1
5 Screw fastening for liquid dispenser (rinse aid)
6 Threaded ring
7 Powder dispenser solenoid, Y51 (208/220 V 60Hz)
8 Lock
9 Release magnet solenoid, Y53
10 Door switch, 1S4
2.2 Emergency Door Release
To ensure that the door can be opened in case of a power failure, an emergency
mechanical release mechanism (021 Fig. 1, Pos. 3) is provided. The door is
opened by pulling the ring behind the service panel.The mechanical door
release should only be used in an emergency.
Descriptive Technical Documentation
021-2 DTD no. 62-7881
This information should not be duplicated or passed on without Miele approval. All rights reserved. 18.09.2013, US_am 
						

							x
Fig. 2:Mechanical Door Release
Descriptive Technical Documentation
DTD no. 62-7881 021-3
18.09.2013, US_am This information should not be duplicated or passed on without Miele approval. All rights reserved. 
						

							4 Service
4.1 Removing Rinse Aid Dispenser Assembly (DOS 2) With Valve
Y50
ARemoving the Outer Door Panel, 022 4.1.
ARemove the threaded ring (021 Fig. 1, Pos. 6) from the injector cap.
ARemove the screw fastening (021 Fig. 1, Pos. 5) from the rinse aid dispenser
window.
ARemove the dispenser assembly.
4.2 Replacing the Reed Switch in Rinse Aid Float Switch B8/1
ARemoving the Outer Door Panel, 022 4.1.
APull the reed switch (021 Fig. 1, Pos. 4) forwards out of its holder on the
dispenser.
ADisconnect the plug contacts and connect them to the new reed switch.
AReassemble by following these instructions in reverse order.
4.3 Removing Powder Dispenser With Solenoid Y51
ARemoving the Outer Door Panel, 022 4.1.
ARemove the 4 screws securing the powder dispenser (021 Fig. 1, Pos. 1).
ARemove the powder dispenser.
Descriptive Technical Documentation
021-4 DTD no. 62-7881
This information should not be duplicated or passed on without Miele approval. All rights reserved. 18.09.2013, US_am