Land Rover Range Rover Classic Workshop 1995 Rover Manual

ZF
1
SPECIFICATIONS, TORQUE TORQUE VALUES
NOTE: Torque wrenches should be regularly checked for accuracy to ensure that all fixings are
tightened to the correct torque.
Nm
Coupling shaft to mainshaft 42*......................................................................
Filler tube to sump 68.....................................................................................
Gear change lever to gearbox 25...................................................................
Cooler pipe adaptor to...

44AUTOMATIC GEARBOX
2
SPECIFICATIONS, TORQUE ZF GEARBOX DATA
Axial end float 0.2 to 0.4 mm.
From torque converter boss to torque converter
housing face 50 mm
Freewheel cage assembly to ring gear; minimum
clearance 0.1 mm
Output shaft above cylinder F assembly; dimension
10.00 mm
A cylinder protrusion above gearbox front face not
more than 8.5 mm 

ZF
1
SERVICE TOOLS AUTOMATIC GEARBOX HOLDING FIXTURE
NOTE: This fixture enables ZF gearbox to be held securely during bench sited repairs. It can be
manufactured to details given, or purchased under service tool number LST 118. 

44AUTOMATIC GEARBOX
2
SERVICE TOOLS 

ZF
3
SERVICE TOOLS AUTOMATIC GEARBOX AND BORG WARNER
TRANSFER GEARBOX
Adaptor plate
To remove transmission assembly from vehicle it is necessary to manufacture an adaptor plate to use with
transmission hoist.
NOTE: Four holes (A) to be countersunk on underside to suit hoist. 

44AUTOMATIC GEARBOX
4
SERVICE TOOLS A: Centre of the lifting hoist
X: Drill fixing holes to suit hoist table
Material:Mild Steel plate BS 1449, 14SWG 

ZF
5
SERVICE TOOLS AUTOMATIC GEARBOX
LRT-44-001 Front and rear oil seal replacer.
LST 108
LRT-44-002 Selector linkage setting gauge.
LST 109
LRT-44-003 Oil pump rotation sleeve and end float
LST 111 gauge.
LRT-44-004 Kickdown cable remover.
LST 112 

44AUTOMATIC GEARBOX
6
SERVICE TOOLS
LRT-44-005 Control unit oil seal remover/replacer.
LST 113
LRT-44-006 Selector shaft oil seal replacer.
LST 114
LRT-44-007 Line pressure test gauge.
18G.502A
LRT-44-008 Hose and adaptor.
18G.502K 

ZF
7
SERVICE TOOLS
LRT-44-009 Adaptor pressure take off.
LST 502-1
LRT-44-010 Convertor lifting handles.
18G.1501 

PROPELLER SHAFTS
1
DESCRIPTION AND OPERATION PROPELLER SHAFT ALIGNMENT
Description
The front and rear propeller shafts have non-constant
velocity Hooks type universal joints, with needle roller
bearings. The bearing cups are pre-packed with
lubricant on assembly and a grease nipple is fitted for
servicing as specified, in maintenance section.
Both shafts have Rilsan coated sliding splines to
accommodate the variation in distance between the
axles and transmission. The splines are pre-packed
with...