Land Rover Range Rover Classic Workshop 1995 Rover Manual

44AUTOMATIC GEARBOX
14
REPAIR GOVERNOR HUB
Service repair no - 44.22.04
Remove
1.Remove transfer box.
See TRANSFER
GEARBOX, Repair, Borg Warner Transfer
Gearbox
2.Remove transfer gear selector housing.
3.Loosen nine bolts holding extension housing.
4.Remove extension housing ensuring that seal is
not damaged, discard gasket.
5.Remove extension shaft and retaining bolt with
O ring.
6.Remove governor assembly with parking wheel.
7.Remove two screws holding governor housing.
8.Remove two bolts, remove...

ZF
15
REPAIR PARKING PAWL MECHANISM
Service repair no - 44.28.07
Remove
1.Remove transfer box.
See TRANSFER
GEARBOX, Repair, Borg Warner Transfer
Gearbox
2.Remove transfer gear selector housing.
3.Loosen nine bolts holding extension housing.
4.Remove extension housing ensuring that seal is
not damaged, discard gasket.
5.Remove extension shaft and retaining bolt with
O ring. If Tdi vehicle, remove spacer.
6.Remove governor assembly with parking wheel.
7.Remove guide plate bolt.
8.Remove plate and guide...

44AUTOMATIC GEARBOX
16
REPAIR REPLACING TORQUE CONVERTER
1.Remove gearbox and transfer box assembly.
See ZF Auto with Borg Warner Transfer
Gearbox
2.Place gearbox on bench. Remove torque
converter using torque converter handles
18G1501, taking care not to damage torque
converter/oil pump housing oil seal.
3.Fit new torque converter using torque converter
handles 18G1501. Check dimension from
converter fixing boss to converter housing face is
50 mm. This shows converter is correctly seated
in housing....

ZF
17
REPAIR 6.Screw in two bolts, diagonally opposite each
other. Tap lightly using a soft headed mallet to
remove pump assembly from intermediate plate.
7.Remove shaft sealing ring and O ring from
pump housing and discard.
8.Using oil seal replacer LST108 fit shaft seal ring
into pump housing.
9.Fit O ring onto circumference of pump housing.
10.Align dowel with hole in intermediate plate and
press pump housing home.11.Fit pump housing to intermediate plate, tighten
eight bolts to
10 Nm.
12.Place bell...

44AUTOMATIC GEARBOX
18
REPAIR ELIMINATING LEAKS BETWEEN GEARBOX
HOUSING AND INTERMEDIATE PLATE
1.Remove gearbox and transfer box assembly.
See ZF Auto with Borg Warner Transfer
Gearbox
2.Place gearbox on bench. Remove torque
converter using torque converter handles
18G1501, taking care not to damage torque
converter/oil pump housing oil seal.
3.Remove twelve hexagonal bolts (inner ring
pattern).
4.Remove bell housing/intermediate plate
assembly from gearbox case and discard
gasket.
5.Place new gasket...

ZF
19
REPAIR REPLACING BELLHOUSING
Service repair no - 44.17.01
1.Remove gearbox and transfer box assembly.
See ZF Auto with Borg Warner Transfer
Gearbox
2.Place gearbox on bench. Remove torque
converter using torque converter handles
18G1501, taking care not to damage torque
converter/oil pump housing oil seal.
3.Remove eighteen hexagonal bolts.
4.Remove bell housing.
5.Fit new bell housing.
6.Secure bell housing, tighten eighteen bolts to
46
Nm.
7.Refit torque converter using torque converter
handles...

44AUTOMATIC GEARBOX
20
REPAIR REPLACING PUMP
Service repair no - 44.32.01
1.Remove gearbox and transfer box assembly.
See ZF Auto with Borg Warner Transfer
Gearbox
2.Place gearbox on bench. Remove torque
converter using torque converter handles
18G1501, taking care not to damage torque
converter/oil pump housing oil seal.
3.Remove twelve bolts (inner ring pattern).
4.Remove bell housing and pump assembly from
gearbox case, discard gasket.
5.Remove eight bolts on rear of pump.
6.Screw in two...

ZF
21
REPAIR
13.Place end-float gauge LST111 onto pump
housing and check that axial play is between
0.2-0.4 mm. Replace existing washer, situated at
rear of intermediate plate, with suitable washer
to give required end-float.
NOTE: If damage is apparent to bolts they
should be replaced.14.Refit torque converter into housing using torque
converter handles 18G1501. Check dimension
converter fixing boss to converter housing face is
50 mm. This shows converter is properly seated
in housing.
15.Refit...

44AUTOMATIC GEARBOX
22
REPAIR REPLACING INTERMEDIATE PLATE
Service repair no - 44.20.11
1.Remove gearbox and transfer box assembly.
See ZF Auto with Borg Warner Transfer
Gearbox
2.Place gearbox on bench. Remove torque
converter using torque converter handles
18G1501.
3.Remove twelve bolts (inner ring pattern).
4.Remove bell housing and pump assembly from
gearbox case, discard gasket.
5.Remove eight bolts from rear of pump.
6.Screw in two bolts, diagonally opposite each
other, tap pump to free pump...

ZF
23
REPAIR
9.Remove six bolts and remove bell housing from
intermediate plate assembly.
10.Remove four screw plugs and seal rings from
intermediate plate, discard seal rings.
11.Remove oil cooler pipe adaptors, fit them into
new intermediate plate.
12.Fit plugs and new seal rings into new
intermediate plate.
13.Fit intermediate plate assembly onto bell
housing.
14.Secure with six hexagonal bolts (outer ring
pattern). Tighten to
46 Nm.
15.Place intermediate plate and bell housing
assembly on bench,...