Land Rover Range Rover Classic Workshop 1995 Rover Manual

44AUTOMATIC GEARBOX
4
REPAIR INHIBITOR SWITCH
Service repair no - 44.15.19
Remove
1.Site vehicle on ramp. Disconnect battery
negative lead.
2.Disconnect inhibitor lead.
3.Remove bolt and spring washer.
4.Remove retaining plate.
5.Remove inhibitor switch.
Refit
6.Fit new O ring seal to inhibitor switch.
7.Fit switch and secure with retaining plate, spring
washer and bolt.
8.Connect inhibitor lead.
9.Reconnect battery negative lead.SELECTOR SHAFT OIL SEAL
Service repair no - 44.15.34
1.Site vehicle on...

ZF
5
REPAIR OIL SUMP GASKET
Service repair no - 44.24.05
1.Site vehicle on ramp. Disconnect battery
negative lead.
2.Drain gearbox oil. Remove oil level tube.
3.Remove six retaining plates and bolts.
4.Remove sump, discard gasket.
5.Inspect sump for damage. Replace if necessary.
6.Fit new gasket to sump.
7.Refit sump. Fit six retaining plates tighten screws
to
10Nm.
8.Reconnect oil filler level tube. Tighten to70Nm.
Fit sump plug with new seal. Tighten to10Nm.
9.Reconnect battery negative lead.
10.Add...

44AUTOMATIC GEARBOX
6
REPAIR
10.Using kickdown cable remover LST112, remove
cable and its housing from casing and discard.
Refit
11.Fit new cable and new O ring into casing.
12.Spring load cam by turning once before fitting.
Fit nipple into cam seat.13.Fit control unit after cleaning face with a lint free
rag. Ensure selector shaft locates into gear shift
fork. Fit thirteen bolts loosely.
14.Place selector linkage setting gauge LST109 in
position, gently press control unit in direction
shown. Tighten all...

ZF
7
REPAIR EXTENSION HOUSING
Service repair no - 44.20.18
1.Remove transfer box.
See TRANSFER
GEARBOX, Repair, Borg Warner Transfer
Gearbox
2.Remove transfer gear selector.
3.Loosen nine bolts holding extension housing.
4.Remove extension housing, discard gasket.
5.Place extension housing on bench, remove oil
seal.
6.Ensure that all surfaces are clean and case is
free from damage.
7.If fitting new case, fit two dowels to case.
8.Fit a new gasket and oil seal using rear oil seal
replacer LST108.
9.Fit...

44AUTOMATIC GEARBOX
8
REPAIR 13.Refit sump using a new gasket.
14.Secure using six retaining plates and bolts.
Tighten to
8Nm.
15.Reconnect oil level/filler tube. Tighten to70 Nm.
16.Fit sump plug using a new seal. Tighten to10
Nm.
17.Connect battery lead.
18.Add correct oil to gearbox.
See LUBRICANTS,
FLUIDS AND CAPACITIES, Information,
Recommended Lubricants and Fluids
19.Ensuring vehicle is on level ground with park
brake applied, check oil level with engine at idle,
neutral selected, after selecting...

ZF
9
REPAIR
9.Clean surfaces using a lint-free rag. Ensure no
damage has occurred to mounting face of case.
10.Fit control unit ensuring selector shaft locates
into gear shift fork. Loosely fit thirteen bolts.11.Place selector linkage setting gauge LST109 in
position, gently press control unit against tool.
Tighten to
8Nm.
12.Remove setting gauge. Fit oil screen. Tighten to
8Nm.
13.Refit sump using a new gasket.
14.Secure with six retaining plates and bolts.
Tighten to
8 Nm.
15.Reconnect oil level tube....

44AUTOMATIC GEARBOX
10
REPAIR OIL INLET SEALING RINGS
Service repair no - 44.20.13
1.Site vehicle on ramp. Disconnect battery
negative lead.
2.Drain gearbox oil into a container.
3.Discard sump plug seal.
4.Remove oil level tube from sump.
5.Remove six retaining plates and bolts.
6.Remove sump, discard gasket.
7.Loosen three bolts and remove oil screen.
8.Loosen remaining thirteen bolts retaining control
unit.
9.Clean surfaces using a lint-free rag. Ensure no
damage has occurred to mounting face of...

ZF
11
REPAIR 18.Remove setting gauge. Fit oil screen, tighten
fixings to
8 Nm.
19.Refit oil pan with new gasket.
20.Secure with six retaining plates and bolt.
Tighten to
8 Nm.
21.Reconnect oil level tube. Tighten to70 Nm.
22.Fit sump plug with new seal. Tighten to10 Nm.
23.Reconnect battery negative lead.
24.Add correct quantity and grade of oil to gearbox.
See LUBRICANTS, FLUIDS AND
CAPACITIES, Information, Recommended
Lubricants and Fluids
25.Ensure vehicle is on level ground with park
brake applied....

44AUTOMATIC GEARBOX
12
REPAIR
8.Locate selector cam, remove kickdown cable
nipple from its seat.
9.Remove gear change lever.
10.Drift out roll pin from selector shaft, discard pin.
11.Remove selector shaft from box, note position of
detent plate for reassembly.
12.Remove connecting rod with detent plate,
accelerator cam, and spring. Remove and
discard oil seal.
13.Check all parts for wear or damage, replace as
necessary.
14.Using LST114, fit oil seal use petroleum jelly to
aid assembly.
15.Fit connecting...

ZF
13
REPAIR GOVERNOR HOUSING
Service repair no - 44.22.01
Remove
1.Remove transfer box.
See TRANSFER
GEARBOX, Repair, Borg Warner Transfer
Gearbox
2.Remove transfer gear selector housing.
3.Loosen nine bolts holding extension housing.
4.Remove extension housing ensuring that seal is
not damaged, discard gasket.
5.Remove extension shaft and retaining bolt with
O ring. If Tdi vehicle, remove spacer.
6.Remove governor assembly with parking wheel.
7.Remove two screws holding governor housing.
8.Remove...