Land Rover Range Rover Classic Workshop 1995 Rover Manual

ZF
5
FAULT DIAGNOSIS 1. Torque converter housing assembly
2. Gearbox pump and casing assembly
3. Governor and adaptor housing assembly 

44AUTOMATIC GEARBOX
6
FAULT DIAGNOSIS 1. A Clutch assembly
2. B Clutch assembly 

ZF
7
FAULT DIAGNOSIS 1. C, C and D Clutch assembly 

44AUTOMATIC GEARBOX
8
FAULT DIAGNOSIS 1. Freewheel and fourth gear assembly 

ZF
9
FAULT DIAGNOSIS 1. E and F Clutch assembly 

44AUTOMATIC GEARBOX
10
FAULT DIAGNOSIS FAULT SYMPTOMS
SYMPTOM 1 - Intermittent drive and high pitched
noise
FAULT - Low fluid level or restricted filter
SYMPTOM 2 - No drive in reverse
Select D
ú No drive
FAULT - Continue with Symptom 3
ú Drives forward
FAULT - Reverse gear interlock valve
seized
Select 1
ú No engine braking
FAULT - Clutch brake 3
SYMPTOM 3 - No drive from rest with D selected
Select 1
ú Vehicle drives
FAULT - No 2 freewheel
ú No drive
Carry out main line pressure check
ú Normal...

ZF
11
FAULT DIAGNOSIS SYMPTOM 10 - None or harsh engagement of
direct drive clutch
NOTE: The direct drive clutch will only
engage if 4th gear is engaged at 40 to 45
mph (65 to 70 km/h).
Carry out road test pressure check with gauge
connected to torque converter.
ú Normal pressure
FAULT - Failed direct drive clutch
ú Pressures correct but remains high
FAULTS POSSIBLE -
Direct drive clutch and torque converter
control valve stuck
Hysteresis valve stuck
Direct drive clutch control valve stuck
SYMPTOM 11 -...

ZF
1
REPAIR ZF AUTO WITH BORG WARNER TRANSFER
GEARBOX
Remove
Underbonnet
WARNING: When using transmissions
jack, follow equipment manufacturers
instructions to ensure safe and effective
use of equipment.
1.Place vehicle on ramp [hoist]. Check road
wheels.
2.Disconnect battery negative lead.
3.Remove fan blade assembly. Note assembly
has left hand thread.
4.Remove air intake hose from plenum chamber
(V8i only).
5.Disconnect kickdown cable from throttle leakage.
6.Release gearbox breather pipes from the...

44AUTOMATIC GEARBOX
2
REPAIR
19.Drain oil from main and transfer gearbox. Refit
plugs.
20.Disconnect multiplugs to oxygen sensors and
remove front exhaust sections. (V8i only)
21.Remove chassis cross member secured by eight
nuts and bolts. (V8i only)
22.Release two clamps securing gearbox oil cooler
pipes.
23.Place a suitable container below gearbox,
disconnect oil cooler return pipes from gearbox.
Plug open ends of pipe.
24.Remove dipstick tube from gearbox sump.
25.Mark propeller shaft and transfer...

ZF
3
REPAIR 39.Remove transmission jack from transmission
assembly.
40.Remove front exhaust pipe. (Tdi only)
41.Carefully lower transmission until top of transfer
gearbox clears rear passenger footwell.
42.Position transmission jack under engine to
support weight while bell housing bolts are
removed.
43.Remove bell housing bolts, note that one bolt
secures gearbox dip stick tube.
44.Withdraw transmission assembly from engine,
ensuring torque converter is removed with
gearbox.
Refit
45.Refitting gearbox...