Land Rover Defender 300tdi Workshop 3rd Edition Rover Manual
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86ELECTRICAL 16 REPAIR REVERSE AND FOG GUARD LAMP - BULB RENEWAL Service repair no - 86.40.90 Remove 1.Remove two screws with sealing washers and remove lens from lamp body. 2.Push and twist bulb to release from holder. 3.Clean interior of lamp and lens. Refit 4.Fit new bulb. 5.Fit lens to lamp body.REVERSE AND FOG GUARD LAMP Service repair no - 86.40.91 - Reverse lamp Service repair no - 86.40.99 - Fog guard lamp Remove1.From underneath the vehicle, lift protective flap and disconnect lamp leads at harness connectors. 2.Unscrew 2 nuts and washers and withdraw lamp unit from vehicle. Refit 3.Feed lamp leads through grommet and locate lamp studs in vehicle body. 4.Fit retaining nuts and reconnect lamp leads to vehicle harness.
ELECTRICAL 17 REPAIR INTERIOR LAMP - BULB REMOVAL Service repair no - 86.45.01 Remove 1.Prise lens from lamp unit. 2.Spread bulb holder contacts and release bulb. Refit 3.Spread bulb holder contacts and fit new bulb. 4.Fit lamp lens.INTERIOR LAMP Service repair no - 86.45.02 Remove 1.Prise lens cover from lamp unit. 2.Remove 2 nuts securing lamp unit to headlining and roof mounting bracket. 3.Remove lamp unit from mounting bracket studs and disconnect harness plug. 4.Remove interior lamp. Refit 5.Reconnect harness plug and locate lamp unit on mounting bracket studs. Ensure lamp switch eyelet is correctly seated on lamp unit base. 6.Secure lamp unit to mounting bracket and fit lamp lens.
86ELECTRICAL 18 REPAIR REVERSE LAMP SWITCH Service repair no - 37.27.01 Remove The reverse lamp switch is located on the LH side of the gearbox extension housing and is accessible from underneath the vehicle. 1.Place vehicle on suitable ramp. 2.Disconnect reverse lamp switch lead multi-plug from harness connector. 3.Unscrew switch from extension housing. Refit 4.Fit new switch to gearbox extension housing. Tighten to 25 Nm (18 lbf/ft). 5.Fit lamp switch lead multi-plug to harness connector. 6.Check operation of lamp switch.WARNING LAMP ASSEMBLY Service repair no - 86.45.60 - Warning lamp assembly Service repair no - 86.45.61 - Warning lamp bulb renewal Remove 1.Disconnect battery. 2.Remove 2 screws and withdraw warning light assembly from instrument panel. 3.Remove multi-plug to give access to warning lamp bulbs. 4.Twist bulb holder and pull it from its socket. 5.Pull bulb from holder. Refit 6.Fit new bulb and refit holder. 7.Fit multi-plug. 8.Fit warning lamp assembly to instrument panel 9.Reconnect battery.
ELECTRICAL 19 REPAIR INSTRUMENT ILLUMINATION - BULB RENEWAL Service repair no - 86.45.49 - Speedometer Service repair no - 86.45.51 - Temperature gauge Service repair no - 86.45.52 - Fuel gauge Remove 1.Disconnect battery. 2.Remove 4 screws retaining instrument panel. 3.Ease panel forward and disconnect speedometer cable to improve access to illumination bulbs. 4.Twist bulb holder and pull from socket. 5.Pull bulb from holder. Refit 6.Fit new bulb and refit holder. 7.Reconnect speedometer cable and fit instrument panel. 8.Reconnect battery.STARTER SWITCH Service repair no - 86.65.03 Remove 1.Remove instrument panel See INSTRUMENTS, Repair, Instrument panel. 2.Remove steering column nacelleSee STEERING, Repair, Steering column nacelle. 3.Note position of harness leads on back of starter switch and disconnect lukars. If fitted, remove alarm system passive coil from switch See Passive coil. 4.Remove single screw and withdraw starter switch from steering column lock. Refit 5.Fit new switch in steering column lock. 6.Connect harness leads to starter switch. 7.If applicable, fit alarm system passive coil See Passive coil. 8.Fit steering column nacelleSee STEERING, Repair, Steering column nacelle. 9.Fit instrument panelSee INSTRUMENTS, Repair, Instrument panel.
86ELECTRICAL 20 REPAIR WINDSCREEN WIPER/WASHER SWITCH Service repair no - 84.15.34 Remove 1.Remove steering column nacelle See STEERING, Repair, Steering column nacelle. 2.Disconnect switch multi-plug from main harness. 3.Remove 2 screws and star washer securing switch to mounting bracket. 4.Remove switch complete with harness. Refit 5.Fit new switch to mounting bracket. 6.Reconnect switch multi-plug. 7.Fit steering column nacelle See STEERING, Repair, Steering column nacelle. DIRECTION INDICATOR/HEADLAMP/HORN SWITCH Service repair no - 86.65.55 Remove 1.Remove steering column nacelle See STEERING, Repair, Steering column nacelle. 2.Disconnect 3 steering column switch multi-plugs from main harness. 3.Slacken clamp screw and withdraw switch assembly from steering column. 4.Remove fixings and detach windscreen wiper/washer and main lighting switches from mounting bracket. 5.Renew complete direction indicator/headlamp/horn switch and switch bracket assembly. Refit 6.Fit main lighting and windscreen wiper/washer switches to mounting bracket. 7.Position switch assembly on steering column and fully tighten clamp. 8.Reconnect switch multi-plugs. 9.Fit steering column nacelle See STEERING, Repair, Steering column nacelle.
ELECTRICAL 21 REPAIR MAIN LIGHT SWITCH Service repair no - 86.65.10 Remove 1.Remove steering column nacelle See STEERING, Repair, Steering column nacelle. 2.Disconnect main light switch multi-plug from main harness. 3.Slacken locknut and release light switch from slot in mounting bracket. Refit 4.Fit light switch in mounting bracket. 5.Reconnect switch multi-plug. 6.Fit steering column nacelle See STEERING, Repair, Steering column nacelle. HEATED REAR SCREEN, REAR FOG LAMP AND HAZARD WARNING SWITCHES Service repair no - 86.65.36 - Heated rear screen Service repair no - 86.65.65 - Rear fog lamp Service repair no - 86.65.50 - Hazard warning Remove 1.Remove 2 screws and withdraw switch panel from lower fascia. 2.Disconnect multi-plug from rear of switch. 3.On hazard warning switch only, remove 2 separate leads. 4.Press in spring retainers and withdraw switch from switch panel. Refit 5.Fit new switch into switch panel. 6.Reconnect switch multi-plug, and leads if applicable. 7.Fit switch panel to lower fascia.
86ELECTRICAL 22 REPAIR CIGAR LIGHTER Service repair no - 86.65.60 Remove 1.Remove 2 screws and withdraw switch panel from lower fascia. 2.Disconnect electrical leads from switch housing, including illumination bulb. 3.Release 2 retaining tags and remove bulb holder from switch housing. 4.Remove cigar lighter from switch housing. 5.Press in retaining tags and withdraw housing from switch panel. Refit 6.Fit housing to switch panel. 7.Fit bulb holder to switch housing. 8.Connect electrical leads and illumination bulb. 9.Insert cigar lighter into switch housing. 10.Fit switch panel to lower fascia.REAR SCREEN WIPER/WASHER SWITCH Service repair no - 84.35.34 Remove1.Remove 2 screws and withdraw switch panel from lower fascia. 2.Disconnect electrical leads from rear screen wiper/washer switch. 3.Insert a small screwdriver in base of switch knob, press in retaining lug, and remove knob from switch spindle. 4.Unscrew locking ring, with wavy washer, and withdraw wiper/washer switch from panel. Refit 5.Fit switch to switch panel. 6.Press in retaining lug and fit knob onto switch spindle. 7.Connect electrical leads to switch. 8.Fit switch panel.
ELECTRICAL 23 REPAIR HEADLAMP LEVELLING SWITCH Service repair no - 86.65.16 Remove 1.Remove 2 screws and withdraw switch panel from lower fascia. 2.Disconnect multi-plug from rear of headlamp levelling switch. 3.Remove knob from switch spindle. 4.Unscrew retaining nut and withdraw switch from switch panel. Refit 5.Fit switch into switch panel and secure with retaining nut. 6.Fit switch knob. 7.Connect switch multi-plug. 8.Fit switch panel.HEADLAMP LEVELLING UNIT Service repair no - 86.41.16 Remove 1.Remove headlamp See Headlamp. 2.Disconnect headlamp levelling unit harness plug. 3.Rotate levelling unit anti-clockwise to release retaining lugs from mounting bracket on headlamp body. 4.Release levelling unit spindle from retaining slot on headlamp bezel and withdraw unit from mounting bracket. Refit 5.Fit levelling unit into mounting bracket and locate unit spindle into slot in headlamp bezel. 6.Press in unit and rotate clockwise to engage retaining lugs behind mounting bracket. 7.Connect levelling unit harness plug. 8.Fit headlamp See Headlamp.
86ELECTRICAL 24 REPAIRREV: 05/99 HEADLAMP BEAM ALIGNMENT Service repair no - 86.40.17 Check Check main beam alignment using beam setting equipment. Should this not be available the beam can be temporarily checked and adjusted as follows:- 1.Position vehicle, unladen, on level ground with tyres correctly inflated, approximately 4 metres from a wall or screen, marked as illustrated below. 2.The beam centres A are measured horizontally on the vehicle and dimension B vertically from the ground. 3.Switch on main beam and adjust setting, as necessary, with trimmer screws.On vehicles fitted with headlamp levelling units, check and adjust headlamp beam alignment as previously described, with fascia mounted levelling switch at position 0. The headlamps can then be adjusted, according to load conditions, as follows:- Position 0 - Driver only, or driver and all front seats occupied (loadspace empty). Position 1 - All seats occupied (loadspace empty). Position 2 - All seats occupied by adults and loadspace loaded to maximum rear axle weight. Position 3 - Driver only with loadspace loaded to maximum rear axle weight.
ELECTRICAL 25 REPAIR DIGITAL DIESEL SHUT-OFF VALVE (DDS) Service repair no - 86.77.00 Remove 1.Remove fuel injection pump See FUEL SYSTEM, Repair, Fuel injection pump. 2.Drill out 2 shear bolts securing DDS valve and clamp, using a 3.2 mm drill, to a depth of approximately 5 mm. CAUTION: Use a drill bushing to guide the drill. 3.Using an extractor, remove the 2 DDS valve retaining bolts and discard. 4.Release DDS valve from fuel shut-off solenoid. 5.Remove protective cap from shut-off solenoid. 6.Unscrew terminal nut, release terminal lead eyelet and remove DDS valve.7.Remove protective cap retainer and release DDS valve clamp from behind fuel shut-off solenoid. Refit 8.Position DDS valve clamp behind fuel shut-off solenoid and fit protective cap retainer. 9.Fit DDS terminal lead to fuel shut-off solenoid. Tighten nut to 2 Nm (1.5 lbf/ft). 10.Fit protective cap to fuel shut-off solenoid, ensuring terminal lead is correcly routed on RH side of cap. 11.Secure DDS valve to fuel cut-off solenoid and clamp. Tighten new shear bolts progressively until heads shear. 12.Fit fuel injection pump See FUEL SYSTEM, Repair, Fuel injection pump.