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Land Rover Body And Paint Air Bag And Safety Belt Rover Manual

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    							Fusible link 2E (permanent 12V supply)3
    Fuse 25E (permanent 12V supply)4
    Lighting control switch5
    LH headlamp levelling motor (if fitted)6
    RH headlamp levelling motor (if fitted)7
    LH front fog lamp8
    RH front fog lamp9
    Front fog lamp relay (NAS only)10
    Daytime Running Lamps (DRL) relay (if fitted)11
    Central Junction Box (CJB)12
    Fuse 38P (NAS only)13
    Instrument cluster14
    Steering angle sensor15
    Parking brake module16
    Engine Control Module (ECM)17
    Air suspension control module18
    ABS module19
    Stop lamp switch20
    RH rear lamp assembly21
    High mounted stop lamp22
    LH rear lamp assembly23
    License plate lamps24
    RH front headlamp assembly25
    LH front headlamp assembly26
    LH side repeater lamp27
    RH side repeater lamp28
    LH steering column multifunction switch29
    Rain/light sensor (if fitted)30
    Adaptive Front lighting System (AFS) control
    module (if fitted)
    31
    LH AFS Actuator (if fitted)32
    RH AFS actuator (if fitted)33
    (G421288) Technical Training192
    Lesson 2 – ElectricalExterior Lighting 
    						
    							The generator is located at the front RH side of the
    engine, on the cylinder block. The generator has an
    output of 85/150 Amps and is manufactured by Denso.
    A six-ribbed polyvee belt drives the generator pulley,
    which in turn is driven from the engine crankshaft
    pulley.
    The generator comprises a stator, a rotor, a rectifier pack
    and a regulator. There is a three-pin connector (C0053)
    on the generator:
    •Pin 1 – Voltage reference line to the battery via the
    Battery Junction Box (BJB)
    •Pin 2 – Pulse Width Modulated (PWM) signal from
    the Engine Control Module (ECM) to the generator
    (generator control)
    •Pin 3 – PWM signal from the generator to the ECM
    (generator monitoring)
    The generator is connected to earth via its mountings.
    The rotor comprises a field winding, wound around an
    iron core and mounted on a shaft. The iron core has
    extensions at each end, which form North and South
    poles as current flows through the field winding. The
    rotor is located inside the stator and is mounted on
    bearings for smooth running and to support the rotor
    due to the high side loading applied by the drive belt
    tension.
    The stator has three sets of coils made from copper wire.
    The three coil windings are connected in a star
    connection, where one end of the winding is connected
    to the other two windings. The output current is supplied
    from the opposite end of each winding. Rotation of the
    rotor causes ac current to be produced in the coils.
    The rectifier converts the ac current produced in the
    stator coils into dc (rectified) current required by the
    vehicle electrical system. The rectifier comprises
    semi-conductor diodes mounted on a heatsink to
    dissipate heat. An equal number of the diodes are on
    the negative and positive side, an additional diode in
    the regulator to control feedback through the battery
    voltage signal line. The rectifier also prevents current
    flow from the battery to the generator when the output
    voltage is less than the battery voltage.
    The smart regulator controls the output voltage from
    the generator to protect the battery; at low temperatures
    battery charge acceptance is very poor so the voltage
    needs to be high to maximise any re-chargeability, but
    at high temperatures the charge voltage must be
    restricted to prevent excessive gassing with consequent
    water loss. The EMS, which controls the regulator, will
    calculate the voltage set point required for the ensuing
    conditions. The traditional regulator controls voltage
    against generator temperature, which means the battery
    temperature will lag a long way behind so there will be
    significant periods of operation when battery charging
    is compromised. With this system, the EMS can set the
    voltage by inferring the battery temperature from
    (G421259) Technical Training122
    Lesson 2 – ElectricalGenerator 
    						
    							information received from its various sensors, hence
    voltage will follow the batterys needs a lot more
    accurately.
    The regulator has transistors, which rapidly switch on
    and off to regulate the voltage output according to the
    voltage sensed internally. The regulator also provides
    a PWM signal output to the ECM, which uses the signal
    to adjust the idle speed under varying electrical loads.
    Initially, the ignition switch supply provides an
    excitation current to the rotor at low generator speeds
    via brushes, which contact slip rings at the end of the
    rotor shaft. As the generator speed increases the
    generator becomes self-exciting.
    The charge warning lamp function is transmitted to the
    EMS and then on to the Controller Area Network (CAN)
    bus to the instrument pack.
    LOAD MANAGEMENT SYSTEM
    The load management system comprises software
    resident in the Automatic Temperature Control Module
    (ATCM).Its purpose is to protect battery state-of-charge
    during abnormal usage of the vehicle. The system will
    request the Media Orientated System Transport (MOST)
    ring and the air suspension to go into power save mode,
    and will modulate features such as seat heating and
    screen heating to prevent the battery being dragged
    down to a point where the car becomes unoperational.
    A WARNING - LOW BATTERY message will be
    displayed in the message centre.
    GeneratorLesson 2 – Electrical
    123Technical Training (G421259) 
    						
    							GENERAL
    Information and Message Displays
    Terrain Response™ icons (if applicable)1
    Message display2
    LCD Message center3
    Odometer display4
    Miles or KM display5
    Trip meter display6
    LCD Information display7
    Gear position display (Automatic transmission
    only)
    8
    Transmission mode display (Automatic
    transmission only)
    9
    Selected gear position display (Automatic
    transmission only)
    10
    Two variants of the instrument cluster are used; high
    line and low line. Both variants also differ depending
    on market specification, engine fitments and features
    fitted to the vehicle.
    The instrument cluster is an electronic device which
    receives digital or analog signals via hardwired or bus
    systems for instrumentation operation.
    The information display, which shows odometer, trip,
    gear position and mode data, is applicable to both high
    and low line instrument clusters. The message center is
    only available on high line instrument clusters.
    (G421249) Technical Training82
    Lesson 2 – ElectricalInformation and Message Center 
    						
    							MESSAGE CENTER
    The message center is an Liquid Crystal Display (LCD)
    located in a central position at the bottom of the
    instrument cluster. The LCD has a viewable area of 71
    mm X 36 mm with a pixel size of 0.54 mm X 0.54 mm.
    When active, the message center is illuminated as
    follows:
    •At ignition on.
    •At ignition off when all current messages are being
    displayed to the driver.
    •At ignition off, each current message is displayed in
    turn for 3 seconds. The message center will remain
    active if KEY IN IGNITION or LIGHTS ON is
    displayed.
    When the ignition is switched on and the lights are off,
    the message center will illuminate at full, normal
    brightness. If the lights are switched on, the intensity
    of illumination is reduced to a level determined by the
    PWM dimmer control located on the lighting control
    switch.
    The majority of messages are generated by the vehicle
    subsystem modules on receipt of CAN bus message
    signals. The instrument cluster identifies the signals and
    displays the appropriate message in the message center.
    Most messages are accompanied by a chime or series
    of chimes which is requested by the module generating
    the message. The chime is emitted by a sounder located
    within the instrument cluster.
    The driver can view system status messages which are
    current within the instrument cluster software by cycling
    through the trip computer functions.
    Message Center Display Arbitration
    When the ignition is switched on, the message center
    displays the system check message for 3 seconds. If the
    ignition is switched off during this period, the display
    goes off.
    After the system check, the message center shows the
    normal display for a vehicle without Terrain Response™
    (display mode 3E, see following section for mode
    descriptions). The display shows the ambient
    temperature, adaptive cruise information (if applicable)
    and trip computer information. This display format is
    changed if the driver switches the ignition off or the
    instrument cluster detects a condition which needs to
    be relayed to the driver, low washer fluid for example.
    Driver intervention has the highest priority. If a driver
    request and a warning condition become active at the
    same time, the driver request will be displayed first.
    If an adaptive cruise set-up message is received, the
    display will change to display mode 3 D or E (see
    following section for mode descriptions). This will
    display for 3 seconds when the display changes back to
    the normal display.
    If a Terrain Response™ message is received, the display
    will change to a mode 3 display, appropriate for the
    additional information to be displayed. The instrument
    cluster reviews the information required to be displayed
    and shows the appropriate format.
    Display Modes
    The message center has four different display modes.
    Each mode is displayed depending on vehicle operating
    conditions and driver requests. The display modes are
    detailed in the following table:
    Information and Message CenterLesson 2 – Electrical
    83Technical Training (G421249) 
    						
    							FormatDescriptionDisplay
    Mode
    No display in this modeBlank0
    Customer settings
    display
    Information1
    System precheck at
    ignition on
    Pre-check2
    Seven different formats
    available (A, B, C, D,
    E, F or G) depending on
    vehicle specification
    and active functions
    Normal3
    Display Mode 0
    This mode is entered when the ignition is off and the
    CAN bus system is asleep and no characters or symbols
    are displayed. This mode is exited by switching the
    ignition on or if the driver selects the Customer Settings
    mode.
    Display Mode 1
    This mode displays information to the driver and
    provides the driver with the option to change certain
    settings for the vehicle. The display is a full screen
    format. A number of displays are available to allow the
    driver to customise various vehicle functions. Refer to
    Customer Settings in this section for further details.
    Display Mode 2 - System Start-up
    When the ignition is switched on, the LCD shows the
    SYSTEM CHECK IN PROGRESS message. This
    message is displayed during the indicator lamp test
    period for 3 seconds after the ignition on is sensed.
    When the ignition is switched off, the LCD returns to
    the display mode 0.
    Display Mode 3
    Display mode 3 is the normal operating mode for the
    message center. There are seven different display
    formats (A to G) which cover all possible display
    formats and also provides for vehicles with or without
    the Terrain Response™ system. The seven displays are
    described below:
    •A  =  D i s p l a y  s h o w s :  T e r r a i n  R e s p o n s e™ Mode icon;
    Steering Wheel Direction Icons; Trip
    computer/Warning Messages
    •B  = Display shows: Terrain Response™ Modes
    (Active mode in reverse image); Terrain Response™
    description message
    •C  = Display shows: Active Terrain Response™
    Mode icon; Terrain Response ™ Description
    message; Trip Computer/Warning Messages
    •D  = Display shows: Active Terrain Response™
    Mode icon; Ambient Temperature;
    Text/Information/Advice/Warnings; Adaptive Cruise
    Control (if applicable)
    •E  =  D i s p l a y  s h o w s :  A m b i e n t  T e m p e r a t u r e ;  A d a p t i v e
    Cruise Control (if applicable);
    Text/Information/Advice/Warnings
    •F  = Display shows: Ambient Temperature;
    Warnings/Information
    •G  = Display shows: Active Terrain Response™
    Mode icon; Ambient Temperature;
    Text/Information/Advice/Warnings
    Message Priority
    The messages are assigned priorities which are defined
    by the effect on driving safety and functional ability of
    the vehicle. New messages are displayed and
    accompanied by a chime from the sounder. Messages
    are divided into three priority groups; 1, 2, and 3 as
    follows:
    Priority Group 1
    •This group of messages have a direct effect on the
    driving ability and safety of the vehicle, ENGINE
    SYSTEM FAULT for example. This message would
    require an immediate reaction from the driver in
    response to the message. Priority 1 messages will
    (G421249) Technical Training84
    Lesson 2 – ElectricalInformation and Message Center 
    						
    							also be accompanied by the appropriate warning
    indicator flashing and a continuous chime from the
    instrument cluster. If more than one priority 1
    message is present, each message is displayed in turn
    at 3 second intervals.
    Priority Group 2
    •This group of messages do not directly affect the
    driving ability or safety of the vehicle, CHECK
    BRAKE PADS for example. This message must be
    noted by the driver and the cause rectified as soon
    as possible. Each of these messages is displayed once
    at ignition on or when the fault occurs for a
    predetermined time period. These messages can be
    recalled by the driver by pressing the trip reset button
    for more than 3 seconds.
    Priority Group 3
    •This group of messages relate to low priority
    messages, WASHER FLUID LOW for example.
    Depending on the message, some messages are only
    shown at the end of a journey to avoid annoyance to
    the driver. The messages will be accompanied by a
    chime when the ignition is switched off to alert the
    driver to their presence.
    The messages are displayed in a language applicable to
    the market configuration of the vehicle and can be
    changed using T4. The following list shows the possible
    messages which can be displayed, other visual or audible
    warnings and a description of the message.
    ActionReasonOther WarningsMessage
    NoneInstrument cluster internal
    diagnostic routine
    NoneSYSTEM CHECK
    IN PROGRESS
    Connect T4 to diagnose
    fault
    Terrain Response special programs
    not available due to system fault.
    Drive off-road with care.
    Single chime,
    general program
    icon illuminated in
    message center
    SYSTEM FAULT
    SPECIAL PROGRAMS
    NOT AVAILABLE
    Select low range if
    required
    Advisory message for Terrain
    Response special program
    displayed once every ignition cycle
    Mud-ruts program
    icon illuminated in
    message center
    RECOMMEND
    LOW RANGE
    IS SELECTED
    FOR MUD-RUTS
    PROGRAM
    Select 2nd gear if requiredAdvisory message for Terrain
    Response special program (Only
    displayed on vehicles with manual
    transmission in low range, once
    every ignition cycle)
    Grass Gravel Snow
    program icon illu-
    minated in
    message center
    RECOMMEND
    STARTING IN
    2ND GEAR
    FOR SLIPPERY
    CONDITIONS
    Select 3rd gear if requiredAdvisory message for Terrain
    Response special program (Only
    displayed on vehicles with manual
    transmission in low range, once
    every ignition cycle)
    Grass Gravel Snow
    program icon illu-
    minated in
    message center
    RECOMMEND
    STARTING IN
    3RD GEAR
    FOR SLIPPERY
    CONDITIONS
    Information and Message CenterLesson 2 – Electrical
    85Technical Training (G421249) 
    						
    							ActionReasonOther WarningsMessage
    Raise suspension manually
    to off-road height if
    required
    Advisory message for Terrain
    Response mud/ruts special program
    when in high range, displayed once
    every ignition cycle (Suspension
    raised automatically when in low
    range)
    Mud-ruts program
    icon illuminated in
    message center
    RECOMMEND
    RAISING
    SUSPENSION TO
    OFF ROAD HEIGHT
    IN DEEP MUD-RUTS
    NoneAdvisory message to inform driver
    that Terrain Response special
    programs are off
    All five program
    icons illuminated
    in message center
    Terrain Response
    SPECIAL PROGRAMS
    OFF
    NoneAdvisory message to inform driver
    that current special program has
    been switched off and general
    program is active
    General program
    icon illuminated in
    message center
    SPECIAL
    PROGRAMS
    OFF
    Raise suspension manually
    to off-road height if
    possible and where appro-
    priate
    Only displayed when system would
    have normally provided off-road
    height, but driver has manually
    lowered the suspension (or the
    suspension system is unable to
    raise the vehicle)
    The active special
    program icon will
    be illuminated in
    message center
    CAUTION!
    RISK OF
    GROUNDING WITH
    SUSPENSION AT
    NORMAL HEIGHT
    If trailer or light board is
    connected, manually raise
    suspension to off-road
    height if safe to do so
    If nothing is connected to
    trailer socket, investigate
    trailer socket and/or
    Terrain Response system
    for fault
    Advisory message displayed when
    Terrain Response system would
    normally have provided off-road
    height automatically, but system
    has detected an electrical load on
    trailer socket
    The active special
    program icon will
    be illuminated in
    message center
    TRAILER
    CONNECTED
    OFF ROAD HEIGHT
    NOT SELECTED
    AUTOMATICALLY
    Change transfer box to low
    range
    Terrain Response Rock Crawl
    special program has been requested
    but transfer box is in high range
    Single chime, rock
    crawl program icon
    illuminated in
    message center
    SELECT LOW RANGE
    TO ACTIVATE
    ROCK CRAWL
    NoneAdvisory message. Terrain
    Response Sand special program has
    been selected for more than 2
    seconds and is currently active
    Sand program icon
    illuminated in
    message center
    SAND
    PROGRAM SELECTED
    (G421249) Technical Training86
    Lesson 2 – ElectricalInformation and Message Center 
    						
    							ActionReasonOther WarningsMessage
    NoneAdvisory message. Terrain
    Response Rock Crawl special
    program has been selected for more
    than 2 seconds and is currently
    active
    Rock crawl
    program icon illu-
    minated in
    message center
    ROCK CRAWL
    PROGRAM SELECTED
    NoneAdvisory message. Terrain
    Response Grass Gravel Snow
    special program has been selected
    for more than 2 seconds and is
    currently active
    Grass gravel snow
    program icon illu-
    minated in
    message center
    GRASS GRAVEL
    SNOW
    PROGRAM SELECTED
    NoneAdvisory message. Terrain
    Response Mud/Ruts special
    program has been selected for more
    than 2 seconds and is currently
    active
    Mud-ruts program
    icon illuminated in
    message center
    MUD RUTS
    PROGRAM SELECTED
    NoneAdvisory message. Terrain
    Response rotary control has been
    moved to the Grass Gravel Snow
    position. Program will be selected
    after 2 seconds
    Grass gravel snow
    program icon illu-
    minated in
    message center
    GRASS GRAVEL
    SNOW
    NoneAdvisory message. Terrain
    Response rotary control has been
    moved to the Mud/Ruts position.
    Program will be selected after 2
    seconds
    Mud-ruts program
    icon illuminated in
    message center
    MUD-RUTS
    NoneAdvisory message. Terrain
    Response rotary control has been
    moved to the Sand position.
    Program will be selected after 2
    seconds
    Sand program icon
    illuminated in
    message center
    SAND
    NoneAdvisory message. Terrain
    Response rotary control has been
    moved to the Rock Crawl position.
    Program will be selected after 2
    seconds
    Rock crawl
    program icon illu-
    minated in
    message center
    ROCK CRAWL
    Information and Message CenterLesson 2 – Electrical
    87Technical Training (G421249) 
    						
    							ActionReasonOther WarningsMessage
    If operating conditions
    change within 60 seconds,
    selected program will be
    activated. If message
    caused by electronically
    controlled differential(s)
    overheat, allow differen-
    tial(s) to cool and attempt
    to reselect program.
    Vehicle operating conditions
    prevent selection of program. This
    may be caused by ABS or DSC
    activity or electronically controlled
    differential(s)
    Selected special
    program icon illu-
    minated in
    message center
    PROGRAM CHANGE
    IN PROGRESS
    Connect T4 to diagnose
    fault
    A fault has been detected in the air
    suspension system. Only normal
    height is available.
    Two chimes,
    amber indicator
    permanently illu-
    minated.
    SUSPENSION FAULT
    NORMAL HEIGHT
    ONLY
    Connect T4 to diagnose
    fault
    A major fault detected in air
    suspension system. Height cannot
    be controlled correctly.
    Two chimes
    repeated regularly.
    Red indicator
    permanently illu-
    minated.
    SUSPENSION FAULT
    MAX SPEED 50 km/h or 30
    MPH
    Ensure the vehicle speed
    does not exceed 18.6 mph
    (30 km/h)
    Vehicle will rise automatically to
    normal height from crawl (locked
    access) height if vehicle speed
    increases.
    Two chimesSLOW DOWN OR
    VEHICLE WILL
    RAISE
    Ensure the vehicle speed
    does not exceed 18.6 mph
    (30 km/h)
    Vehicle will automatically lower
    to normal height from off road
    height if vehicle speed increases.
    Two chimesSLOW DOWN OR
    VEHICLE WILL
    LOWER
    NoneAir suspension compressor is
    cooling. Lifting will resume when
    compressor has cooled.
    One chimeSUSPENSION
    WILL RAISE WHEN
    SYSTEM COOLED
    NoneVehicle is lifting slowly because
    reservoir is empty. Only displayed
    if lift time exceeds 12 seconds.
    This is not a system fault
    NoneSUSPENSION
    VEHICLE
    RAISING SLOWLY
    (G421249) Technical Training88
    Lesson 2 – ElectricalInformation and Message Center 
    						
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