Land Rover Body And Paint Air Bag And Safety Belt Rover Manual
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Fusible link 2E (permanent 12V supply)3 Fuse 25E (permanent 12V supply)4 Lighting control switch5 LH headlamp levelling motor (if fitted)6 RH headlamp levelling motor (if fitted)7 LH front fog lamp8 RH front fog lamp9 Front fog lamp relay (NAS only)10 Daytime Running Lamps (DRL) relay (if fitted)11 Central Junction Box (CJB)12 Fuse 38P (NAS only)13 Instrument cluster14 Steering angle sensor15 Parking brake module16 Engine Control Module (ECM)17 Air suspension control module18 ABS module19 Stop lamp switch20 RH rear lamp assembly21 High mounted stop lamp22 LH rear lamp assembly23 License plate lamps24 RH front headlamp assembly25 LH front headlamp assembly26 LH side repeater lamp27 RH side repeater lamp28 LH steering column multifunction switch29 Rain/light sensor (if fitted)30 Adaptive Front lighting System (AFS) control module (if fitted) 31 LH AFS Actuator (if fitted)32 RH AFS actuator (if fitted)33 (G421288) Technical Training192 Lesson 2 – ElectricalExterior Lighting
The generator is located at the front RH side of the engine, on the cylinder block. The generator has an output of 85/150 Amps and is manufactured by Denso. A six-ribbed polyvee belt drives the generator pulley, which in turn is driven from the engine crankshaft pulley. The generator comprises a stator, a rotor, a rectifier pack and a regulator. There is a three-pin connector (C0053) on the generator: •Pin 1 – Voltage reference line to the battery via the Battery Junction Box (BJB) •Pin 2 – Pulse Width Modulated (PWM) signal from the Engine Control Module (ECM) to the generator (generator control) •Pin 3 – PWM signal from the generator to the ECM (generator monitoring) The generator is connected to earth via its mountings. The rotor comprises a field winding, wound around an iron core and mounted on a shaft. The iron core has extensions at each end, which form North and South poles as current flows through the field winding. The rotor is located inside the stator and is mounted on bearings for smooth running and to support the rotor due to the high side loading applied by the drive belt tension. The stator has three sets of coils made from copper wire. The three coil windings are connected in a star connection, where one end of the winding is connected to the other two windings. The output current is supplied from the opposite end of each winding. Rotation of the rotor causes ac current to be produced in the coils. The rectifier converts the ac current produced in the stator coils into dc (rectified) current required by the vehicle electrical system. The rectifier comprises semi-conductor diodes mounted on a heatsink to dissipate heat. An equal number of the diodes are on the negative and positive side, an additional diode in the regulator to control feedback through the battery voltage signal line. The rectifier also prevents current flow from the battery to the generator when the output voltage is less than the battery voltage. The smart regulator controls the output voltage from the generator to protect the battery; at low temperatures battery charge acceptance is very poor so the voltage needs to be high to maximise any re-chargeability, but at high temperatures the charge voltage must be restricted to prevent excessive gassing with consequent water loss. The EMS, which controls the regulator, will calculate the voltage set point required for the ensuing conditions. The traditional regulator controls voltage against generator temperature, which means the battery temperature will lag a long way behind so there will be significant periods of operation when battery charging is compromised. With this system, the EMS can set the voltage by inferring the battery temperature from (G421259) Technical Training122 Lesson 2 – ElectricalGenerator
information received from its various sensors, hence voltage will follow the batterys needs a lot more accurately. The regulator has transistors, which rapidly switch on and off to regulate the voltage output according to the voltage sensed internally. The regulator also provides a PWM signal output to the ECM, which uses the signal to adjust the idle speed under varying electrical loads. Initially, the ignition switch supply provides an excitation current to the rotor at low generator speeds via brushes, which contact slip rings at the end of the rotor shaft. As the generator speed increases the generator becomes self-exciting. The charge warning lamp function is transmitted to the EMS and then on to the Controller Area Network (CAN) bus to the instrument pack. LOAD MANAGEMENT SYSTEM The load management system comprises software resident in the Automatic Temperature Control Module (ATCM).Its purpose is to protect battery state-of-charge during abnormal usage of the vehicle. The system will request the Media Orientated System Transport (MOST) ring and the air suspension to go into power save mode, and will modulate features such as seat heating and screen heating to prevent the battery being dragged down to a point where the car becomes unoperational. A WARNING - LOW BATTERY message will be displayed in the message centre. GeneratorLesson 2 – Electrical 123Technical Training (G421259)
GENERAL Information and Message Displays Terrain Response™ icons (if applicable)1 Message display2 LCD Message center3 Odometer display4 Miles or KM display5 Trip meter display6 LCD Information display7 Gear position display (Automatic transmission only) 8 Transmission mode display (Automatic transmission only) 9 Selected gear position display (Automatic transmission only) 10 Two variants of the instrument cluster are used; high line and low line. Both variants also differ depending on market specification, engine fitments and features fitted to the vehicle. The instrument cluster is an electronic device which receives digital or analog signals via hardwired or bus systems for instrumentation operation. The information display, which shows odometer, trip, gear position and mode data, is applicable to both high and low line instrument clusters. The message center is only available on high line instrument clusters. (G421249) Technical Training82 Lesson 2 – ElectricalInformation and Message Center
MESSAGE CENTER The message center is an Liquid Crystal Display (LCD) located in a central position at the bottom of the instrument cluster. The LCD has a viewable area of 71 mm X 36 mm with a pixel size of 0.54 mm X 0.54 mm. When active, the message center is illuminated as follows: •At ignition on. •At ignition off when all current messages are being displayed to the driver. •At ignition off, each current message is displayed in turn for 3 seconds. The message center will remain active if KEY IN IGNITION or LIGHTS ON is displayed. When the ignition is switched on and the lights are off, the message center will illuminate at full, normal brightness. If the lights are switched on, the intensity of illumination is reduced to a level determined by the PWM dimmer control located on the lighting control switch. The majority of messages are generated by the vehicle subsystem modules on receipt of CAN bus message signals. The instrument cluster identifies the signals and displays the appropriate message in the message center. Most messages are accompanied by a chime or series of chimes which is requested by the module generating the message. The chime is emitted by a sounder located within the instrument cluster. The driver can view system status messages which are current within the instrument cluster software by cycling through the trip computer functions. Message Center Display Arbitration When the ignition is switched on, the message center displays the system check message for 3 seconds. If the ignition is switched off during this period, the display goes off. After the system check, the message center shows the normal display for a vehicle without Terrain Response™ (display mode 3E, see following section for mode descriptions). The display shows the ambient temperature, adaptive cruise information (if applicable) and trip computer information. This display format is changed if the driver switches the ignition off or the instrument cluster detects a condition which needs to be relayed to the driver, low washer fluid for example. Driver intervention has the highest priority. If a driver request and a warning condition become active at the same time, the driver request will be displayed first. If an adaptive cruise set-up message is received, the display will change to display mode 3 D or E (see following section for mode descriptions). This will display for 3 seconds when the display changes back to the normal display. If a Terrain Response™ message is received, the display will change to a mode 3 display, appropriate for the additional information to be displayed. The instrument cluster reviews the information required to be displayed and shows the appropriate format. Display Modes The message center has four different display modes. Each mode is displayed depending on vehicle operating conditions and driver requests. The display modes are detailed in the following table: Information and Message CenterLesson 2 – Electrical 83Technical Training (G421249)
FormatDescriptionDisplay Mode No display in this modeBlank0 Customer settings display Information1 System precheck at ignition on Pre-check2 Seven different formats available (A, B, C, D, E, F or G) depending on vehicle specification and active functions Normal3 Display Mode 0 This mode is entered when the ignition is off and the CAN bus system is asleep and no characters or symbols are displayed. This mode is exited by switching the ignition on or if the driver selects the Customer Settings mode. Display Mode 1 This mode displays information to the driver and provides the driver with the option to change certain settings for the vehicle. The display is a full screen format. A number of displays are available to allow the driver to customise various vehicle functions. Refer to Customer Settings in this section for further details. Display Mode 2 - System Start-up When the ignition is switched on, the LCD shows the SYSTEM CHECK IN PROGRESS message. This message is displayed during the indicator lamp test period for 3 seconds after the ignition on is sensed. When the ignition is switched off, the LCD returns to the display mode 0. Display Mode 3 Display mode 3 is the normal operating mode for the message center. There are seven different display formats (A to G) which cover all possible display formats and also provides for vehicles with or without the Terrain Response™ system. The seven displays are described below: •A = D i s p l a y s h o w s : T e r r a i n R e s p o n s e™ Mode icon; Steering Wheel Direction Icons; Trip computer/Warning Messages •B = Display shows: Terrain Response™ Modes (Active mode in reverse image); Terrain Response™ description message •C = Display shows: Active Terrain Response™ Mode icon; Terrain Response ™ Description message; Trip Computer/Warning Messages •D = Display shows: Active Terrain Response™ Mode icon; Ambient Temperature; Text/Information/Advice/Warnings; Adaptive Cruise Control (if applicable) •E = D i s p l a y s h o w s : A m b i e n t T e m p e r a t u r e ; A d a p t i v e Cruise Control (if applicable); Text/Information/Advice/Warnings •F = Display shows: Ambient Temperature; Warnings/Information •G = Display shows: Active Terrain Response™ Mode icon; Ambient Temperature; Text/Information/Advice/Warnings Message Priority The messages are assigned priorities which are defined by the effect on driving safety and functional ability of the vehicle. New messages are displayed and accompanied by a chime from the sounder. Messages are divided into three priority groups; 1, 2, and 3 as follows: Priority Group 1 •This group of messages have a direct effect on the driving ability and safety of the vehicle, ENGINE SYSTEM FAULT for example. This message would require an immediate reaction from the driver in response to the message. Priority 1 messages will (G421249) Technical Training84 Lesson 2 – ElectricalInformation and Message Center
also be accompanied by the appropriate warning indicator flashing and a continuous chime from the instrument cluster. If more than one priority 1 message is present, each message is displayed in turn at 3 second intervals. Priority Group 2 •This group of messages do not directly affect the driving ability or safety of the vehicle, CHECK BRAKE PADS for example. This message must be noted by the driver and the cause rectified as soon as possible. Each of these messages is displayed once at ignition on or when the fault occurs for a predetermined time period. These messages can be recalled by the driver by pressing the trip reset button for more than 3 seconds. Priority Group 3 •This group of messages relate to low priority messages, WASHER FLUID LOW for example. Depending on the message, some messages are only shown at the end of a journey to avoid annoyance to the driver. The messages will be accompanied by a chime when the ignition is switched off to alert the driver to their presence. The messages are displayed in a language applicable to the market configuration of the vehicle and can be changed using T4. The following list shows the possible messages which can be displayed, other visual or audible warnings and a description of the message. ActionReasonOther WarningsMessage NoneInstrument cluster internal diagnostic routine NoneSYSTEM CHECK IN PROGRESS Connect T4 to diagnose fault Terrain Response special programs not available due to system fault. Drive off-road with care. Single chime, general program icon illuminated in message center SYSTEM FAULT SPECIAL PROGRAMS NOT AVAILABLE Select low range if required Advisory message for Terrain Response special program displayed once every ignition cycle Mud-ruts program icon illuminated in message center RECOMMEND LOW RANGE IS SELECTED FOR MUD-RUTS PROGRAM Select 2nd gear if requiredAdvisory message for Terrain Response special program (Only displayed on vehicles with manual transmission in low range, once every ignition cycle) Grass Gravel Snow program icon illu- minated in message center RECOMMEND STARTING IN 2ND GEAR FOR SLIPPERY CONDITIONS Select 3rd gear if requiredAdvisory message for Terrain Response special program (Only displayed on vehicles with manual transmission in low range, once every ignition cycle) Grass Gravel Snow program icon illu- minated in message center RECOMMEND STARTING IN 3RD GEAR FOR SLIPPERY CONDITIONS Information and Message CenterLesson 2 – Electrical 85Technical Training (G421249)
ActionReasonOther WarningsMessage Raise suspension manually to off-road height if required Advisory message for Terrain Response mud/ruts special program when in high range, displayed once every ignition cycle (Suspension raised automatically when in low range) Mud-ruts program icon illuminated in message center RECOMMEND RAISING SUSPENSION TO OFF ROAD HEIGHT IN DEEP MUD-RUTS NoneAdvisory message to inform driver that Terrain Response special programs are off All five program icons illuminated in message center Terrain Response SPECIAL PROGRAMS OFF NoneAdvisory message to inform driver that current special program has been switched off and general program is active General program icon illuminated in message center SPECIAL PROGRAMS OFF Raise suspension manually to off-road height if possible and where appro- priate Only displayed when system would have normally provided off-road height, but driver has manually lowered the suspension (or the suspension system is unable to raise the vehicle) The active special program icon will be illuminated in message center CAUTION! RISK OF GROUNDING WITH SUSPENSION AT NORMAL HEIGHT If trailer or light board is connected, manually raise suspension to off-road height if safe to do so If nothing is connected to trailer socket, investigate trailer socket and/or Terrain Response system for fault Advisory message displayed when Terrain Response system would normally have provided off-road height automatically, but system has detected an electrical load on trailer socket The active special program icon will be illuminated in message center TRAILER CONNECTED OFF ROAD HEIGHT NOT SELECTED AUTOMATICALLY Change transfer box to low range Terrain Response Rock Crawl special program has been requested but transfer box is in high range Single chime, rock crawl program icon illuminated in message center SELECT LOW RANGE TO ACTIVATE ROCK CRAWL NoneAdvisory message. Terrain Response Sand special program has been selected for more than 2 seconds and is currently active Sand program icon illuminated in message center SAND PROGRAM SELECTED (G421249) Technical Training86 Lesson 2 – ElectricalInformation and Message Center
ActionReasonOther WarningsMessage NoneAdvisory message. Terrain Response Rock Crawl special program has been selected for more than 2 seconds and is currently active Rock crawl program icon illu- minated in message center ROCK CRAWL PROGRAM SELECTED NoneAdvisory message. Terrain Response Grass Gravel Snow special program has been selected for more than 2 seconds and is currently active Grass gravel snow program icon illu- minated in message center GRASS GRAVEL SNOW PROGRAM SELECTED NoneAdvisory message. Terrain Response Mud/Ruts special program has been selected for more than 2 seconds and is currently active Mud-ruts program icon illuminated in message center MUD RUTS PROGRAM SELECTED NoneAdvisory message. Terrain Response rotary control has been moved to the Grass Gravel Snow position. Program will be selected after 2 seconds Grass gravel snow program icon illu- minated in message center GRASS GRAVEL SNOW NoneAdvisory message. Terrain Response rotary control has been moved to the Mud/Ruts position. Program will be selected after 2 seconds Mud-ruts program icon illuminated in message center MUD-RUTS NoneAdvisory message. Terrain Response rotary control has been moved to the Sand position. Program will be selected after 2 seconds Sand program icon illuminated in message center SAND NoneAdvisory message. Terrain Response rotary control has been moved to the Rock Crawl position. Program will be selected after 2 seconds Rock crawl program icon illu- minated in message center ROCK CRAWL Information and Message CenterLesson 2 – Electrical 87Technical Training (G421249)
ActionReasonOther WarningsMessage If operating conditions change within 60 seconds, selected program will be activated. If message caused by electronically controlled differential(s) overheat, allow differen- tial(s) to cool and attempt to reselect program. Vehicle operating conditions prevent selection of program. This may be caused by ABS or DSC activity or electronically controlled differential(s) Selected special program icon illu- minated in message center PROGRAM CHANGE IN PROGRESS Connect T4 to diagnose fault A fault has been detected in the air suspension system. Only normal height is available. Two chimes, amber indicator permanently illu- minated. SUSPENSION FAULT NORMAL HEIGHT ONLY Connect T4 to diagnose fault A major fault detected in air suspension system. Height cannot be controlled correctly. Two chimes repeated regularly. Red indicator permanently illu- minated. SUSPENSION FAULT MAX SPEED 50 km/h or 30 MPH Ensure the vehicle speed does not exceed 18.6 mph (30 km/h) Vehicle will rise automatically to normal height from crawl (locked access) height if vehicle speed increases. Two chimesSLOW DOWN OR VEHICLE WILL RAISE Ensure the vehicle speed does not exceed 18.6 mph (30 km/h) Vehicle will automatically lower to normal height from off road height if vehicle speed increases. Two chimesSLOW DOWN OR VEHICLE WILL LOWER NoneAir suspension compressor is cooling. Lifting will resume when compressor has cooled. One chimeSUSPENSION WILL RAISE WHEN SYSTEM COOLED NoneVehicle is lifting slowly because reservoir is empty. Only displayed if lift time exceeds 12 seconds. This is not a system fault NoneSUSPENSION VEHICLE RAISING SLOWLY (G421249) Technical Training88 Lesson 2 – ElectricalInformation and Message Center