HP Z5200 Owners Manual

●Spindle on page 223
●
Left Spindle Holder on page 224
●
Right Spindle Holder on page 224
●
Clean Out Assembly on page 225
●
Out Of Paper Sensor on page 226
●
Left Roll Guide on page 229
●
Right Roll Guide on page 230
●
Encoder Strip (with spring and attachment nut) on page 231
●
Encoder Strip on page 236
●
Trailing Cable on page 237
●
Carriage Asse mbly (with or without Trailing Cable) on page 244
●
Carriage Rear Bushing on page 254
●
Belt Assembly on page 256
●
Scan-Axis Motor on page 257
●
Carriage...

●Starwheel Motor on page 325
●
Full Bleed Foam on page 326
168 Chapter 6   Removal and Installation ENWW 

Introduction
This chapter is a step-by-step guide to the removal and installation of the key components of the printer.
You may find it useful to check off the steps as they are performed. Use the illustrations for each
procedure to identify the part s referred to in the text.
The procedures appear in order of removal. The whol e machine can be stripped down by starting at the
beginning of this chapter and workin g through the subsequent procedures.
NOTE:Before using this chapter to remove and install a...

Allen Key #2Q6675-60041
Cleaning Cloth9300-2531
Flex Contacts Cleaning SupportQ1271-40384
Lubricant OilQ6675-60061
Media Driver Adjustment ToolQ6675-67009
Handle for Media Driver Tool SupportQ6675-67010
SpannerQ6675-67011
Oil DispenserQ6675-60062
Pinchwheel Alignment ToolQ5669-20595
Pinchwheel Insertion ToolQ5669-20594
Protective Plastic GlovesQ6675-60035
Screwdriver8710-2456
TweezersQ6675-60037
Cleaning AssemblyC6071-60218
You will also need the following standard hand tools:
Table 6-2  Standard Tool...

NOTE:Even if you do not replace the removed component with a new component, you still need to
perform the calibrations indicated by the matrix.
The Service Calibration Matrix
 Service Calibration or Test (P erform in the order shown)
Service Station8. Service Station test, Drop Detector Calibration
Aerosol Fan
Assembly8. Service Station test, Drop Detector Calibration
Drop Detector8. Service Station test, Drop Detector Calibration
Service Station
Spittoon8. Service Station test, Drop Detector...

Right Roll Guide5. Sensors
Left Roll Guide5. Sensors
Clean Out
Assembly5. Sensors
Pen to Paper Space
(PPS) SolenoidPRS Test
Encoder StripScan axis
Starwheel
AssemblyStarwheel Lifter Test
Starwheel MotorStarwheel Lifter Test, Electronics Module
Left Starwheel
LifterStarwheel Lifter Test, Electronics Module
Right Starwheel
LifterNone
Print Zone
OverdriveStarwheel Lifter Test
Media Lever
Position Sensor5. Sensors
Pinchwheel
Assembly2. Paper Drive 5. Sensors
Pinch Roller2. Paper Drive 5. Sensors
Preventive...

●6. Color Sensor (ESP) - Refer to 6. Color Sensor (ESP) on page 104
.
● 7. Ink Delivery System (IDS) - Refer to 
7. Ink Delivery System (IDS) on page 106
.
● 8. Service Station - Refer to 
8. Service Station on page 110
.
● Paper Advance Calibration - Refer to 
Paper Advance Calibration on page 140
.
● Drop Detector Calibration - Refer to 
Drop Detector Calibration on page 145.
● Line Sensor Calibration - Refer to 
Line Sensor Calibration on page 146
.
ENWW Service Calibration Guide to Removal and...

Window
Removal
NOTE:Switch off the printer and remove the power cable.
NOTE:The Window can also be removed with the Top Cover to avoid scratching the Window. To
remove the Window with the Top Cover, refer to
Top Cover on page 205 .
1. Open the Window.
2.Remove the two T-15 screws that secure the left Window hinge locking plate to the Top Cover.
3.Remove the left Window hinge locking plate from the Top Cover.
174 Chapter 6   Removal and Installation ENWW 

4.Remove the Damper Rotary from the Top Cover.
5.Remove the T-15 screws that secure each of the remaining three Window hinge locking plates to
the Top Cover.
6.Remove the remaining three Window hinge locking plates from the Top Cover.
ENWW Window 175 

7.Remove the remaining three Damper Rotary pieces from the Top Cover.
8.Grip the Window at the left and right edges and move  it horizontally towards the right as far as it
will go.
9. Pull the Window towards the front to disengage the hinges.
176 Chapter 6   Removal and Installation ENWW