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Honda C70 Manual

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    nf
    lame:
     May,
    1980
     35
    
    EIHDNDA
     MDTCIH
    £26.,
    LTD_  
    						
    							 
    FUEL
    
    5"|"STEM
     Hanna.
    
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    ETHCINEIA
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    C'O.,
    LTD.
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    F“
     4.
    
    FUEL
     SYSTEM
    
    SERVICE
     INFORMATION
    
    THDUBLESHCIUTING
    
    FLOAT
     END
    JETS
    
    FLOAT
     LEVEL
    
    tmneuneton
    
    nemowu
    
    THFIDTTLE
     vnwe
    DISASSEMBLY
    
    BAH
     B
    UR
     ETCIH
     ASSEMBLY
     4-1
    4-1
    
    -1-2
    
    4-2
    4-3
    
    I-4
    I-5
     THROTTLE
    
    VALVE
    ASSEMBLY
    
    UAFIBUHETDH
     INSTALLATION
    
    FUEL
     STFIAINEFI
    
    PILOT
     SCFIEW
    
    HIGH
     ALTITUDE
     ADJUSTMENT
    
    FUEL
     TENN
     -1-5
    
    4-6
    
    III--E»
    
    4»-T
    
    4-8
    
    4-El
    
    SEIWIEE
     IIIFIIIIIIIITIIIII
    
    GENERAL
     INSTRUCTIONS
    
    I
     Use
     caution
     when
    working
     with
    gasoline.
     Always
    work
    In
    I
    will-vlmllntfld
     mun
    nrtl
    um?
     Ifl-In‘-I
    tpflrili
     DI‘
    Opflrl
     f|il'I‘HI!-
    
    I-
     '|".I'h-on
     dlnsmmhling
     Iunl
    Ilfsllrlfl
     nl;||'l:_
    n-mu
    lho
    loonllunu
     of
    me
     D-rlnqa.
     Fieoluoa
    them
    with
    new
    onui
     on
    rnaisefnbly.
    
    I
     The
     float
     howl
    has
    a
    drain
     ol-u|]
    that
    I:-an
    be
    lo-oennod
     to
    clrlirl
     rcslcbunl
     qnmlirln.
    
    TDD
     L
    
    Common
    
    Float
     ga-up
    
    $.l§§LEI§+‘l\T|D"5
     -
     UT-I-I11-IHIIEIIEHII
    
    ‘.F§."1
     __
    1§§1._-
    
    Venmrl
     die.
     14
    mm
     IEIL55
     inl
     ‘hi
    
    _"=.‘fF'.'!‘lI.'F?3'il“_‘!"'
     N
     P'B-‘E211
    
    PEIIIEC
    
    9:-
    
    Float
     level
    
    1Iil.T
    mm
    {EH2
     inl
     ‘ii
    
    Maln
     iet
    
    5-low
     put
     _
    
    ___
     IE‘
     *3“
    
    #35
     -i-
    _
    
    Throttle
     valve
     _
    
    -___
    _
    
    #15
     . 
    
    -.|It
     needle
    
    Thmttla
     -gripfrom
    plw
    
    Plim
     mrew
     |n|1|.l;|l'
    u|:eni|1g
     TEA
    
    1'26
    
    1"—Bn1rnI‘l.l'El—‘Il'-IIIHI
     ‘T
    
    Seepuge-L
     II
     -I-i—
    
    TRIIIIBLESIIIIIITIIIII
     En-pin:
     uranlu
    but
    won't
     run
    
    1.
     No
     fuel
     In
    tank
    
    2.
     No
     fuel
     to
    carburetor
    
    3.
     Ertgifll
     IICIDGHBI
     'I\I'i'II"l
    Full]
    
    4.
     No
     spark
     at
    olug
    
    Ilgnition
     m-alfunotlonl
    
    E.
     Air
     oleaner
     clogged
    
    B.
     Intake
     al-r
    hank
    
    7'.
     I-m12Il'fl|Jfll‘
     dtoltn
    opnratlon
    
    B.
     lrnrlropur
     throttle
    on-erntlon
    
    Hard
     Illrtlng
     II
    llailinq
     liter
    nuflrq
    
    1.
     Improper
     chain
    operation
    
    2.
     lgnilion
     maliunotion
    
    3.
     C-arbu-retor
     rnalfumtlun
    
    4.
     Fuel
     oontmuirumd
    
    5.
     I|1I.BIt1&
     alr
    leak
    
    Fl.
     It-He
     speed
     incorrect
     Ftnunh
    
    HI:
    
    1.
     Ignifiorn
     mlllunotlun
    
    2.
     Idle
     speed
     innorr-not
    
    3.
     Carlzurfltur
     rnalfunctloo
    
    4.
     Funlconlirnlmrted
    
    l|'i|firin|
     dturlng
    mobliurnicn
    
    I.
     lqnltlnn
     malluncrlon
    
    Bldtllring
    
    I.
    lgoltlnn
     madfunotlon
    
    2.
     Carhurntor
     nt-ulfuottiorl
     ,
    
    1.
     Clrnggtd
     alrleti
    
    "'5'
     |!"'“l"'""'3'I*
     I'H""*u“"I'I
     1
    Faulty
     float
    veliue
    
    I'll
     P""l"I|1l|
     l°""|"5""\"
     3.
    Flr;-.111
     value
    tun
    lugh
    
    1-
     Fuel
     witel"
     M9986
     4.
    chum
     mm:
    closed
    
    2-
     |El"i|5|1"
     ""|"""|'=""'"
     5-.
    Dirty
     air
    odeaner
    
    Llln
    
    milturl
    
    I.
     Clogged
     fuel
    iuti
    
    2.
     Faulty
     flout
    value
    
    3,
     Float
     level
    low
    
    -I.
     Fuel
     up
    vent
     |.1lm-.Iu:=!
    
    Er.
     Fuel
     etrainer
     screw.-n
    clogged
    
    B.
     Flestrlotocl
     fuel
    line
    
    7.
     Intake
     olr
    leak
    
    B.
     Air
     1-unttuhn
     nlomnd
    
    Rich
     rnhttllrl
    
    Date
     of
    Issue:
     May,
    195]
    
    I3!-I€.lP-IIII-'5.
     MDTDFI
    GU
    .
    LTD
     41
    
    4-
    11  
    						
    							 
    .-
    
    —._‘_
    
    HONDA
     I.--"
    
    FUE
     L
    SYSTEM
     BTU
    ~.?;E,x,.-
    
    I_
    
    BIIIBIIHIETIIII
     III-II|Il]\'lll
     Toe
    ao|_Ts
    
    |.:rr'
     |l1e
    iuel
     ~.'al'.'e
     DFF.
     T
    
    Dr;
     in
    rg5i|;I||.:I
     Iunl
    Into
     a
    oont.a5rIer
     bv
    l
    						
    							 
    /'
    
    I-Ionrna.
    
    ~;§.:.j,»l
     cm
    
    If-\_
    
    .-Ft--I
     I'Iarr'oI.'r~
    the
    ncaoln
     alio
    Petr-I"-er.
    
    Fl
     FUEL
    
    SYSTEM
    
    TI-FFI-OTTL
     VAL
    
    emoue
     the
    iet
    needle
     anrl
    ciip.
    
    lr‘.5CE|3t
     the
    Ihnzrllle
     value
    al1r;l
    jel
    "‘IEElIIH'
     l1:|r
    rI|rl_
    
    H"-r-ntchn-r.~
     or
    weer.
    
    IF
     E
    
    II
    I
    I II
    
    ‘II-—’—_
     .-.;-gt’
    
    P-
     ,r"'f
    ll
    I
    
    M"-"
     /
    
    '
    
    JET
     NEEDLE
     |
    
    NEEDLE
     our
    
    FI.IIl\'I'
     MID
    JETS
     FLICIAT
    
    F
    LCt:\T
     P"|I~l
    
    Remove
     the
    float
     |:I|ernt:ar
     am-I
    null
     |;;-ut
    the
    flgat
     pi;-|_
    
    Fh'Imrwa
     the
    float
     and
    -‘Ioa:
     valve.
    
    .r"~
    
    "JP-L
    
    lot:-aot
     the
    float
     vulva
     and
    'iE‘=El1
     For
    r|roo~aa.
     nicks
    or
    
    elepuaita.
    
    Ins-pact
     the
    float
     t'al'.'e
     ooeration.
    
    1'-‘\
    
    ,,_
     J
    
    I.
    
    I
    
    1+]
     -"I1-I
    
    ir.-"
     1'
    
    ft‘-fi.I
     ._'1'J."
    
    .
     I
    1'
     erg?"
    
    ~f-
     ‘ti
    
    "
     I
    '.
    
    I
     I‘!
    
    FI.DP1.T
     ‘I.-‘P-.l.".1'E
    
    Date
     of
    lsaua;
     Ma-v
    I93
     .
    
    FLUPIT
    
    I
     D
     I13
    _
    
    '-EHDNDA
     MDTCIH
    L'l'U..
    LTD.
     ‘q"E
    
    NEEDLE
    CIJF
    
    -__...r."
    
    £-
    
    RETAINER
    
    4-3  
    						
    							 
    FUEL
    
    evetem
     CTU
    
    I-Ionana.
    
    F--"=-.“~
    |.L'|-'-
    
    -\-PI‘
    
    I_
     _
    
    Remove
     the
    main
     jet.
    needle
     jet
    holder
     and
    needle
    
    jet.
    
    The
     stow
     air
    get
    eannot.
     be
    remoued-
     It
    is
    a
    
    ores:
     fit.
    
    Blow
     nil
    Iete
     end
    buoy
     omflflgflfi
     with
    camera-wed
     alr-
    
    BARBURETIIII
     IISSEIIIBLY
    
    Install
     the
    |'||:l:|:lI:
     |et_
    needle
     jet
    holder
     and
    fl'lBil'I
     FET-
    
    Ineiitll
     the
    float
     and
    line:
     I-naive
     ta-getl'|er-
    
    NOTE
    
    r 
     it
    
    Tel-te
     care
    not
    to
    damage
     the
    ieti
    when
    
    inetalling.
     NEEDLE
    
    JE
    T
    H-OLDEFI
    
    FLOAT
     1.
    MAIN
    
    JET
     Sl.C|'\II'
    JET
    
    I
     /
    
    I
    
    NEED
     L
    E
     JET
    
    MAIN
    JET
    
    PIN
    
    4-4
     N
    
    Date
    of
    Issue"
     Mev,
    IBBCI
    
    IEHDNDA
     MOTOR
    CCL.
    LTD.
     ___
    
    .—.
    
    .---,
     1""-I
     '\.  
    						
    							 
    I-:t:::%n.a.
    
    FU
    E
    L
     SYSTEM
    
    FLINT
     LEVEL
    
    Flemcrve
     the
    floltt
     tilfllniilfl
    
    Measure
     the
    float
     level
    'n'itI'l
     the
    flan!
     Illa
    II-Lit
    
    :|;||'|tI|;.'H|1g
     the
    Iluat
     ualve_
    
    FLOAT
     LEVEL:
     10.1‘
    rnrn
    Ilhti
     lnl
    
    flgplglx
     the
    fleet,
     if
    lhe
     Iloat
     Laval
    Ia
    not
     wifltirl
    
    lpEGII‘Il'.'.B1II0l'I.
    
    TIIRIITTLE
     HUIE
    ISSEIIBLY
    
    Install
     the
    olilp
     on
    the
     jet
    neelrie.
    
    lnmlll
     the
    lot
    nlmlla
     lnm
    the
    throttle
     valve
    and
    
    demo
     It
    vvlth
     the
    rl-eedl-a
     clip
    FI'lIiIi"lIl’.
    
    NOTE
    
    i
     the
     throttle
     valve
    bottom.
     FLOAT
    
    LEVEL
    
    III
     '?n'll'l‘l
     I042
    Inl
    
    Cl?-ll-CI1
     DUIMIIIIIII
    
    Install
     1-he
    huadl:
     ellp
    retalnul
     to
    lt
    mt:
     an
     I
    I
    
    E‘:ol-npresi
     the
    1:I'lrot:tIa
     vellra-toting
     and
    lnltall
     the
    
    l:lll'.|Ie
     lnta
    the
    valve.
     NEEDLE
    
    CLIP
    
    Date
     of
    lame:
     May,
    IEIBIJ
     _
     _
    
    !E'HONOA
     MOTOFI
    C11.
    LTD.  
    						
    							 
    1-Iotstna.
    
    FUEL
     evetem
     BTU
    1,
    -
    
    '-_
     _-
    
    Illllfili
     lI'|u
    1|1rr!l|[I|:
     valve
    with
    1Ifll!
    lttr-::|t||ef:
     ‘rnlvtt
    
    oroove
     all-;|ne-cl
     wittl
    the
    tllrottle
     stop
    so-revv.
    
    IIIIIPIBIIIIETIIII
     IIISTIILUITIIIII
    
    The
     lrateiletion
     sequence
    ls
    essantlallv
     the
    reverse
    
    of
     rel-noual.
    
    I‘-IOTE
    
    lo
     __
    
    "\'ii’*Bfl
     -Itfitnli-rlg
     the
    throttle
     l|'IIve_
    QIFHT-l
    the
    
    li'lr'nItl:
     valve
    l}I'|I|O't'E'
     with
    the
    throttle
     $!||:|p-
    
    I|CI'LI'|I‘|
     .
    
    -
     Cramp
     the
    1-.l-I-ollre
     oe-ble
    and
    on
    the
     ca
    ble
     clamp,
    
    Perform
     the
    lullmvlrlg
     Ihepnfllldfls
     and
    arlgualrneltu.
    
    -
     Throttle
     operation
     ll:-age
    3-3|
    
    '
     E&rI':|.lre'lr:lr
     |:hltI-te
    l:tJ.ng:
    3--‘III
     CHOKE
    CABLE
    I
    
    '
     Carburetor
     Idle
    soeed
     -loaqll
    I3
    IIJI
    
    FIIEI.
     STRMIIEII
    
    Turn
     the
    Iuel
     valve
     OFF.
    
    Dlalrl
     the
    l;iIl‘L'l.IfI-“IIDT
     hv
    lrloetrnlng
     the
    rirelrl
     sl:re\v-
    
    Hemove
     the
    fuel
     value,
     O-ring
     erltl
    seralnar.
    
    Clean
     the
    strainer
    
    Install
     Ihr:
    olmlrver,
     If]-rirllg
    Illl
    Iu|:I
     valve.
     THFIOTTLE
    
    'u'.\!IlI.‘u'E
     T
    
    OI-IO-O'v'E
    
    THFIOTTL
     E
    STOP
    
    SC
     HEW
    
    Cl-H
     I‘-IE
     FUEL
    STFIAINEFI
    
    4_6
     as
    
    Date
    of
    Issuer
     Mav.
    IHEIU
    
    l'l5.l
     PIUNDA
     IJIOTOI-ICO.,
    LTD.
     o-.,
    
    .-"I-.
    
    _,.|-|_  
    						
    							 
    |I"lI-t
    
    r-L
    
    Ir
    
    I’-‘~.
    
    F“
     F“
    
    F‘
    
    r-.
    
    f"‘~.
    
    F‘
     |,.v""_
     .
    
    1"“-
     I-IcE%na.
    
    F
    Ll
     E
    L
     SYSTEM
    
    Fll.ll'l'
     SCREW
    
    HEMUVALi'lN5TALLATlDN
    
    NOTE
     The
     |J=i|DT
     ecnuw
     ls
    lento":
     on
    W1
    ="r-F
     fl1fl'Hlfl
    
    not
     lg
    rqrnmlud
     unrest
    the
    oathurttflf
     ll
    UNIT-
    
    _
     hau
     lod-
     _
    L
    
    Remove
     the
    carburetor.
    
    Remove
     the
    flout
     chamber-
    
    Torn
     the
    pilot
     screw
     in
    ind
     lawfully
     mount
    the
    
    numkpr
     -;tl
    turn!
     hniluré
     it
    wea'r_s1ight1~,~.
    
    Hal-to
     i
    nut:
     nf
    this
     l|.'|
    ul-E
     -11-
    1
    relererioe
     when
    
    installing
     the
    pilot
     5|:-raw.
    
    CAUTION:
     Darnoge
     to
    the
     pillor
     screw
     and
    roorwlllooetor
     I
    
    if
     the
     pillar
     :‘:'NW
     ts
    rlglarmed
     mrbut
    the
    marl.
    
    Hemflvfl
     i|‘|E
    lilil-U1
     screw
     \n'lt|'|
    the
    lin1:t1|r
     mp
    it-
    
    inched-
    
    C.»\'\UTlU'N:
    
    I
     Any
     fomgole
     ortnmtlr
     Jo
    remote
     the
    p1'l=r.|I
    
    |
     """""
     “"""""
     "P
    “ii
    i”T“"i‘Fi‘.@‘i*.3“""“""
    
    Inspect
     thl
    pilot
     Ioruw
     for
    -I-lint
     and
    rnplflne
     ll
    
    neoessarv.
    
    In-rtall
     tho
    pilot
     sum
     Ind
    return
     it
    to
     It-1
     origlnn-I
    
    potltlon
     u
    noted
     nlutlng
     re-rn-oval.
    
    Purfonn
     pilots-or-aw
     edluttrnlntif
     anuw
    pilot
    |I:rl=‘w
    
    limstallecl.
    
    HDTE
     DD
     HUI
     il'|!-‘till
     El
    iimitpr
     i;p|;|
    un
    |
    |1q-w
     pllut
    
    Htruw
     until
    aftlr
     idiustmont
     ha:
    been
     mid:
    
    lie-a
     helowl.
    
    ADJUSTMENT
    
    NQKTE
     .
    
    'i=l'|o
     nilot
     new
     it
    hiztorv
     pro-sol
    and
    no
    
    5d|u5‘|;|'r||nl
     is
    nEtEl5Bl"|'
     unlos
    the
    pilot
     scruw
    
    I:
     replaced,
    
    Tum
     the
    pilot
     suew
     olooltwise
     until
    it
    teat;
     llghtlv
    
    and
     hick
     it
    uul
     to
    the
     specification
     given.
    Thin
    I:
    in
    
    Initial
     setting
     prior
    to
    Th:
     llnai
     pilot
     screw
     ndiuw
    
    mont-
    
    l|\IlTl.|l|.L
     DFENING:
     ‘IBGD
    —
    I
    turns
     out
    
    ‘EH31
     —
    2
    ‘H2
     turn!
     out
    
    if
     the
     pilot
     screw
     is
    riekrencki
     opmlnir
    N41‘
    mt.
    
    C|fl|.'i:lTiONI
    
    _
     __
    __
    
    |%['!flr;q;;|§\;
     ml
    H31,"
     p|'I|'_rt
     .\1",|'£l|\*
     flifl
    MEI
     ‘l-\-‘I11.
    O\£'£1l!‘—‘
    
    Warm
     the
    |:ng.|.l‘1E
     up
    to
    operafino
     lnmperflmtil.
    
    Stop
     and
    go
    riding
     for
    IEI
    minute:
     ii
    s1|llicHirl-T-
    
    Connect
     u
    to|:-'l1I:|n'|I=tI=r-
    
    .I'4.|:Iiult
     1he
    IIIHE
    speed
     with
    the
    lhlottle
     flop
    www-
    
    IULE
     SPEED:
     1,5!!!‘
    iflflrpm
    
    Tom
     the
    pilot
     arxew
     |n
    or
     out
     to
    obtain
     the
    hiuhflll
    
    nnglne
     =pn-url
    
    Ha-adjust
     the
    '~|;ll|::pBEI1
     to
    1,511!
     i
    HID
     r|.-rm,
     uemg
    
    the
     tltrottle
     stop
    -so-rew.
     PILDT
    
    SCFIEW
     WITH
    LIMITEH
     CAP
    
    FLOAT
     Cl-{AME
    E
    H
    
    Doteof
     issue:
    Mn,
    THBD
    
    IEHOI“-IDA
     MDTUR
    El.'l..
    LTD-  
    						
    							 
    HONDA
    
    [/
    
    FUEL
     svstem
     fl]l[|
    /»'
    -~.
    
    LiMiTEH
     CAP
    l|"~iSTfl\Li_o'J\TiUN
    
    if
     the
     |J-iiflt
     sore-at
     ii&5
    beeit
     li:|'_|lei:ir:d_
     3
    new
     limiter
    
    -BB1‘-‘I
     rI1~=ll
     |-1|r
    installed
     utter
    pliot
     screw
     soiluetment
     it
    
    completed-
    
    After
     atliustmerit,
     tzment
    lhrr
    limiter
     eeo
    over
     the
    
    Diiu-I
     !n’:tr:w.
     using
    LDGTITE
     FEI
    #501
     or
    equiunlent.
    
    The
     limiter
     |:=ep
    shouitl
     Lt:
    pinned
     isgeirm
     51;;
    5t|;|p,
    
    ore».-enring
     further
    udiuetment
     that
    would
     e-nrioi-i
     mi:
    
    fuel
     mi
    rtture
     ilimiter
     mp
    position
     pqri-him
    |;I|J{;ii;wi55
    
    rt-I1-Btl~::n
     mti
    prevents
     counterclockwise
     rotetionl.
    
    MUTE
    
    '
     A
    pilol
     strew
     iimiier
     cep
    Inuit
     be
    installed.
     It
    J
    
    i
     prevents
     misseilustment
     that
    eoulti
     |:lLl5e
    pour
    
    ,
     peiforrmnci:
     Bod
    |rlttrt:t|H:
     emissions.
    
    HIGH
     .\i.'i'iTl.|l]E
     IiI1iliSTllEliT
    
    For
     suetsined
     high
    altitude
     operation
     [above
    2,000
    
    I‘I'|."E.5lIi
     i'I|'
    lmtn-ll
     s
    I535
     main
     let
    an-r.i
     reridiuttlsiie
    
    speed.
    
    RHH-flu‘!
     the
    fllrifiiunetiir
     irtaln
    the
    Iinqme
     sntl
    rrrni-eve
    
    the
     flout
     I;i1smi:|er-
    
    Fliepisce
     the
    standard
     tnsin
    int
    with
     the
    high
     B11i’rlJEiB
    
    #35
     rnsin
     ist.
    
    Assemble
     tH‘|lLi
    imtsii
     the
    oar
    iJLlr!trJt.
    
    -'\I:i,|l-1:!
     Idle
    spurt
     1|!
    1.500
     1
    IUD
     rpm,
     Lrtinp
     the
    
    throttle
     itoo
    screw
    
    CAi..i_TiC_il'Nr
     '
     Stilt-rn'irrcti'
     anterior:
    or
    eir1!r.w.fe.i'
     in-war
    rim:
    
    T-55!?‘
     HI
    |'-i.Ut?i'-'
     fh
    v-iltil
     riir
    Irtgii
     erl't‘|'i‘rm‘e
    
    mil-bi
     In
    .I'rt.'i'i‘.-r-li5rtri'
     me'_v
    reuse
     elrgirie
     ¢.|ver.||.rer-
    
    rieg
     om!
     oiermrge,
     For
    .-ru-rr.e.|'r1eo‘
     r:-_|-,\er¢m'|;i-,1-,1
    
    below
     I
    .56'i.1
     m
    |'.?.rh'J-‘.1
     _i"r_.l_
    roiettofl
     rim
    !'I.e'.re:l'-
    
    ertl
     win
     fr:
    strrd
     nsro',|iu'ir
     mu»:
    speed.
    
    i
     smneaie
     High
    i=|mue=
     t'|'DtI
    
    .
     3
     MO
     rn
     1.500
    rn
    (5,000
     tri~
    
    i
     i6.5Elfl
     ftil
    max.
     min.
    
    Main
     iet
     man.
    .u-en
     #35
    
    '
     1981-
    was
    
    ilctl:-toned
     1.5001
    l0ETr1=rn
     -e
    
    he
     ..=...;;.'
     '
     -
    
    iupening
     Faittuqg
    
    pt:-not
     oi
    -_
    _-
    
    i
    
    4-B
     Lli'|iITEFl:
    
    CAP
    
    J
    
    Date
     of
    imm:
     H-iv.
    ‘I990
    
    fiH[IlT\ilIiA
     MDTDH
    G-‘DH
    LTD.
     -|—._
    
    ET
     ..-_  
    						
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