Honda Bmw 5 Service Manual
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Page 731
330-35 Rear Suspension - Remainder of installation is reverse of removal, noting the fol- lowing. Always use new self-loclting nuts. Make sure all threaded bolts, nuts and mating suriaces are clean. Make sure long lower strut bushing fits in hole in wheel bearing carrier. Tighten fasteners to final torque only after vehicle has been lowered and suspension has settled. Stake axle collar nut after tightening. Tightening torques ABS pulse sensor to wheel bearing carrier 8...
Page 732
330-36 l~ear Suspension - Working underneath rear suspension, lift wheel bearing car- rier to relieve rear spring tension. Then unbolt air spring mounting bolt from seat on wheel bearing carrier. - Models with rear coil springs: Remove cargo compartment floor carpet. Working at top of coil spring, press center cap down or pry upward to remove. If pushed down, remove from inside coii spring from under car. < Working from underneath, position BMW special tool 33 2...
Page 733
Rear suspension/ 4 With an assistant applying brakes, break free and remove staked collar nut (arrow). - Remove brake caliper and brake disc. Hang bralte caliper aside with stiff wire. Do not disconnect brake fluid hose. See 340 Brakes. - Disconnect parking brake cable from brake shoe expander. See 340 Brakes. Remove ABS sensor mounting fastener (arrow) and sensor. Remove outer swing arm nut (arrow) and bolt.
Page 734
I Rear Suspension 4 Press out axle shaft using BMW special tools 33 2 117. 33 2 116and332111. 4 Remove upper front control arm (traction strut) ball joint mounting nut (arrow). Press control arm ball joint out of wheel bearing carrier. - Repeat above process on upper rear control arm. - Remove wheel bearing carrier assembly. 4 When reinstalling, pull axle shafl through wheel bearing car- rier using BMW special tools 33 2 115, 33 2 116 and 33 2 118. - Lightly oil bearing surface...
Page 735
330-39 I Rear suspension1 - Remainder of installation is reverse of removal, noting the fol- lowing. Models with coil springs: Fit spring correctly in lower spring seat. * Models with air suspension: Fit eccentric lug at bottom of air spring in recess of wheel carrier spring seat. Always use new self-locking nuts. - Make sure all threaded bolts, nuts and mating surfaces are clean. a Tighten fasteners to final torque only after vehicle has been lowered and suspension...
Page 736
330-40 Rear Suspension 4 With an assistant applying brakes, break free and remove staked collar nut (arrow). - If equipped, disconnect brake pad sensor connector at brake caliper. - Remove brake caliper assembly and rotor. See 340 Brakes. Leave brake hose connected to caliper. Suspend caliper as- sembly from chassis using stiff wire. - Remove ABS pulse sensor at wheel bearing carrier. Remove drive flange from bearing assembly using impact style puller (BMW special tools 33 2...
Page 737
--. .. Rear Suspension 4 Remove wheel bearing assembly. 4 Remove inner wheel bearing race with BMW special tools 33 1 312 and 00 7 500 or equivalent. - Install new wheel bearing assembly. Malte sure mounting surfaces are free of dirt and grease. Tightening torques Wheel bearing to wheel bearing carrier (use new Tom bolts) Stage 1 30 Nm (22 ft-lb) Stage 2 90 torque angle 4 Reinstall wheel hub. Lightly oil wheel bearing and axle shaft contact surfaces on wheel hub. Use...
Page 738
330-42 /Rear Suspension - Install ABS sensor and road wheel. - Lower car to ground. With an assistant applying brakes, use new axle collar nut to tighten to final torque. Stake nut. - Remainder of installation is reverse of removal Tightening torques ABS pulse sensor to wheel bearing carrier 8 Nm (6 ft-lb) Brake disc to hub 16 Nm Rear brake pad carrier (caliper) to wheel 65 Nm (48 ft-lb) bearing carrier Rear axle shaft to hub (M27) 300 Nrn (221 ft-lb) Road wheel to...
Page 739
Rear Suspension Stabilizer bar link, removing and installing Remove stabilizer link mounting nut (arrow) at stabilizer bar. 4 Remove stabilizer link mounting nut (arrow) at swing arm - Press out stabilizer link ball joints - Installation is reverse of removal Tightening torques Stabilizer link to swing arm 65 Nrn (48 ft-lb) Stabilizer link to stabilizer bar 42 Nm (32 ft-lb)
Page 740
--- Rear Suspension ELECTRONIC HEIGHT CONTROL (EHC) COMPONENT REPLACEMENT Sport Premium rear suspension is an option on Sport Wagon models and standard on 1999 and later V-8 Sport Wagons. This suspension incorporates electronic height control (EHC) using air springs. With vehicle lifted off the ground, if the rear air springs can be compressed by hand, either the spring is defective or the sys- tem is depressurized. Locate EHC faults using BMW scan tools DIS or MoDiC....