Honda Bmw 5 Service Manual
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Page 331
Lubrication system/ 4 Install engine lifting tool at front of engine and raise engine approximately 5 mm (114 in). < Remove pinch bolt (arrow) at steering column universal joint near steering rack. See 320 Steering and Alignment. - Remove power steering pump, leaving hydraulic lines con- nected to pump. Suspend pump using strong wire. See 320 Steering and Wheel Alignment. NOTE- For better access to power steering assembly, unbolt fluid reservoir and suspend with wire....
Page 332
119-12 Lubrication System 1 4 Support subframe from below using BMW special tool 31 2 220 and appropriate shop lift. Remove subframe mounting bolts and lower subframe as far as possible. Remove oil pan screws (arrows) at cylinder block and trans- mission bellhousing. Lower and remove oil pan. NOTE- If oil pan will not slide backwards, disconnect stabilizer bar links and lower front axle support further. If the oil pan does not separate easily from the engine cylin-...
Page 333
-- . - .. . - Lubrication system] - Remainder of installation is reverse of removal. Replace self-locking nuts when reinstalling front suspen- sion components. Use new oil dipstick tube sealing O-ring. After adding engine oil, start and run engine. Raise engine speed to 2,500 rpm until oil pressure warning light goes out (about 5 seconds). NOTE- BMW does not specify a front end alignment following this procedure. Tightening torques Front subfrarne to body rail (M12, use...
Page 334
. [Lubrication System < Disconnect electrical harness connector (arrow) at oil level sensor. < Remove lower oil pan mounting bolts (arrows) CAUTIOI\C If the lowerpan does not separate easily from upperpan, a few taps with a rubber mallet should break it free. Do notpry the oil pan loose. - When installing oil pan: Thoroughly clean all old gasltet material from mating sur- faces and use a new gasket. 4 Install threaded guide studs at locations marked by arrows to guide...
Page 335
... . . Lubrication sy= Upper oil pan, removing and installing (V-8) The engine oil pan removal procedure requires that the en- gine be supported from the top and the front suspension sub- frame be lowered. - Disconnect negative (-) battery cable 4 Lift hood into assembly position. - While supporting hood, disconnect support struts. Open hood fully and lock in piace by installing bolts (arrow) in left and right hinges to lock hood in place 4 Remove engine top cover: - Early...
Page 336
- Lubrication System - - -- . - I < Remove oil dipstick support from right cylinder head. 4 Remove upper nuts (arrow) from left and right motor mounts. 4 Attach BMW special tool 00 0 200 with tools i\ 201/202R04/208 (engine suppon bracket).
Page 337
1 19-1 7 Lubrication System Disconnect electrical harness connect01 sensor. . (arrow) 4 Remove lower oil pan bolts (arrows) and pan, oil level CAUTION- If the lowerpan does not separate easily from upperpan, a few taps with a rubber mallet should break it free. Do not pry the oil pan loose. Remove NC drive belt tensioner. Remove adjustment bolt (B). Remove retaining bolt (A) and remove tensioner from oil pan. - Remove power steering pump from engine block, leaving hy-...
Page 338
119-18 I Lubrication System 4 Working at lefl side of engine, remove oil dipstick guide tube 1 mounting bracket and remove dipstick tube. NOTE- Replace dipstick O-ring seal. < Working at right side of engine, remove oil return line from upper section of oil pan. 4 Separate lower steering column from steering box: Remove retaining bolt (arrow) from lower steering column universal joint. Slide lower steering column up and off of connection at steering box. - Remove support...
Page 339
Lubrication ~vsternl Support subirame from below using BMW special tool 31 2 220 and appropriate shop lift. Remove subirame mounting bolts (arrows) and lower frame as far as possible. sub- < Working through lower oil pan opening, remove pump mount- ing bolts (arrows). Remove oil pump. See Oil pump, removing and install- ing (V-8).
Page 340
Lubr~cat~on System r- - Working at lower rear of engine, remove oil pan retaining bolts (arrows). - If necessary, remove oil cooler bracket from oil pan. - Remove remaining oil pan bolts. Slide upper section of oil pan forward to remove. - Installation is reverse of removal, noting the following: Clean sealing surfaces of debris. - Coat joints with Three Bond 1209 O sealant. Use new gaskets. Install all oil pan bolts first, installing bolts at transmission end...