Brother Quattro 3 User Manual
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CARE AND MAINTENANCE 339 Appendix 9 aPress the “Needle Position” button to raise the needle. bTurn the main power to OFF. cRemove the needle and the presser foot holder (see pages 66 through 67). dRemove the flat bed attachment or the embroidery unit if either is attached. eGrasp both sides of the needle plate cover, and then slide it toward you. aNeedle plate cover → The needle plate cover is removed. fGrasp the bobbin case, and then pull it out. aBobbin case gUse the cleaning brush or a vacuum cleaner to remove any lint and dust from the race and bobbin thread sensor and the surrounding area. aCleaning brush b Race c Bobbin thread sensor hInsert the bobbin case so that the S mark on the bobbin case aligns with the z mark on the machine. * Align the S and z marks. a S mark b z mark c Bobbin case Note Do not apply oil to the bobbin case. If lint or dust collects on the bobbin thread sensor, the sensor may not operate cor- rectly. a b b a
CARE AND MAINTENANCE 340 * Make sure that the indicated points are aligned before installing the bobbin case. iInsert the tabs on the needle plate cover into the needle plate, and then slide the cover back on. Cleaning the Cutter in the Bobbin Case Area The cutter below the needle plate should be cleaned. If dust or lint accumulate on the cutter, it will be difficult to cut the thread when the “Thread Cutter” button is pressed or the automatic thread cutting function is used. Clean the cutter when the thread is not easily cut. aFollow steps a through e in “Cleaning the Race” to remove the needle plate cover. bUse the screwdriver included with the machine to unscrew and remove the needle plate. cUse the cleaning brush or a vacuum cleaner to remove any lint and dust from the cutter in the bobbin case area. a Cutter CAUTION Never use a bobbin case that is scratched; otherwise, the upper thread may become tangled, the needle may break, or sewing performance may suffer. For a new bobbin case (part code: XE5342-101 (green marking on the screw), XC8167-551 (no color on the screw), XE8298-001 (gray, for bobbin work)), contact your nearest authorized dealer. Make sure that you fit the bobbin case properly, otherwise the needle may break. Note If the needle plate has been removed it is especially important to reinstall the needle plate and tighten the screws prior to installing the bobbin case. CAUTION Do not touch the cutter, otherwise injuries may result.
CARE AND MAINTENANCE 341 Appendix 9 dUse the screwdriver included with the machine to screw and attach the needle plate. eInsert the tabs on the needle plate cover into the needle plate, and then slide the cover back on. About the Maintenance Message Once this message appears, it is recommended to take your machine to an authorized dealer or nearest authorized service center for a regular maintenance check. Although this message will disappear and the machine will continue to function once you press , the message will display several more times until the appropriate maintenance is performed. Please take the time to arrange the maintenance your machine requires once this message appears. Such steps will help to ensure you receive continued, uninterrupted hours of machine operation for the future.
ADJUSTING THE SCREEN 342 ADJUSTING THE SCREEN Adjusting the Brightness of the Screen Display If the screen is not looks very clear under certain situation, you can adjust the brightness of the screen display. aPress . →The Sewing settings screen appears. bPress . →The General settings screen appears. cDisplay 4/8 (page 4 of 8) of the General settings screen. dPress or to adjust the brightness of the screen display. * The screen appears dim as the number on the settings screen decreases. The screen appears brighter as the number increases. Touch Panel is Malfunctioning If the screen does not respond correctly when you touch a key (the machine does not perform the operation or performs a different operation), follow the steps below to make the proper adjustments. aHolding your finger on the screen, turn the main power switch to OFF and back to ON. →The touch panel adjustment screen is displayed. bUsing the included touch pen, lightly touch the center of each +, in order from 1 to 5. cTurn the main power to OFF, then turn it back to ON. Note Only use the included touch pen to touch the screen. Do not use a mechanical pencil, pin, or other sharp object. Do not press too hard on the screen. Otherwise, damage may result. Note If you finish the screen adjustment and the screen still does not respond, or if you cannot do the adjustment, contact your authorized dealer. +1 +4 +2 +5 +3
TROUBLESHOOTING 343 Appendix 9 TROUBLESHOOTING If the machine stops operating correctly, check the following possible problems before requesting service. You can solve most problems by yourself. If you need additional help, the Brother Solutions Center offers the latest FAQs and troubleshooting tips. Visit us at “ http://solutions.brother.com ”. If the problem persists, contact your dealer or the nearest authorized service center. Frequent troubleshooting topics Detailed causes and remedies for common troubleshooting topics are described below. Be sure to refer to this before contacting your dealer. Upper thread is too tight ■ Symptom * The upper thread appears as a single continuous line. * The lower thread is visible from the upper side of the fabric. (Refer to the illustration below.) * The upper thread has tightened up, and comes out when pulled. * The upper thread has tightened up, and wrinkles appear in the fabric. * The upper thread tension is tight, and the results do not change even after the thread tension is adjusted. a Lower side of fabric b Lower thread visible from upper side of fabric c Upper thread d Upper side of fabric e Lower thread ■Cause Incorrect lower threading If the lower thread is incorrectly threaded, instead of the appropriate tension being applied to the lower thread, it is pulled through the fabric when the upper thread is pulled up. For this reason, the thread is visible from the upper side of the fabric. ■Remedy Correctly install the lower thread. aTurn off the sewing machine. bRemove the bobbin from the bobbin case. cPlace the bobbin in the bobbin case so that the thread unwinds in the correct direction. * Hold the bobbin with your right hand with the thread unwinding to the left, and hold the end of the thread with your left hand. Then, with your right hand, place the bobbin in the bobbin case. If the bobbin is inserted with the thread unwinding in the wrong direction, sewing will be done with an incorrect thread tension. ■Upper thread is too tightpage 343 ■Tangled thread on wrong side of fabricpage 344 ■Incorrect thread tensionpage 346 ■Fabric is caught in the machine and cannot be removedpage 347
TROUBLESHOOTING 344 dWhile holding the bobbin in place with your finger, pass the thread through the slit in the needle plate. * Hold down the bobbin with your right hand, and then pull the end of the thread around the tab with your left hand. a Tab b Hold down the bobbin with your right hand. Pull the thread to pass it through the slit in the needle plate, then cut it with the cutter. cSlit d Cutter Sewing with the correct thread tension is possible after the bobbin has been correctly installed in the bobbin case. Tangled thread on wrong side of fabric ■Symptom * The thread becomes tangled on the lower side of the fabric. * After starting sewing, a rattling noise is made and sewing cannot continue. * Looking under the fabric, there is tangled thread in the bobbin case. ■Cause Incorrect upper threading If the upper thread is incorrectly threaded, the upper thread passed through the fabric cannot be firmly pulled up and the upper thread becomes tangled in the bobbin case, causing a rattling noise. ■Remedy Remove the tangled thread, and then correct the upper threading. aRemove the tangled thread. If it cannot be removed, cut the thread with scissors. * Refer to “Cleaning the Race” in “CARE AND MAINTENANCE” on page 338. bRemove the upper thread from the machine. cRefer to the following steps to correct the upper threading. * If the bobbin was removed from the bobbin case, refer to “Setting the Bobbin” on page 54 and “Remedy” in the section “Upper thread is too tight” on page 343 to correctly install the bobbin.
TROUBLESHOOTING 345 Appendix 9 dRaise the presser foot using the presser foot lever. * If the presser foot is not raised, the sewing machine cannot be threaded correctly. eRaise the needle by turning the handwheel toward you (counterclockwise) so that the mark on the wheel points up, or press “Needle Position” button once or twice to raise the needle. or aMark fWhile holding the thread with both hands, pull the thread up from under the thread guide plate. aThread guide plate gWhile holding the thread in your right hand, pass the thread through the thread guide in the direction indicated. hGuide the thread down, up, then down through the groove, as shown in the illustration. iPass the thread through the needle bar thread guide (marked “6”) by holding the thread with both hands and guiding it as shown in the illustration. aNeedle bar thread guide jThread the needle according to steps j and o in “UPPER THREADING” on page 57. Memo • Look in the upper groove area to check if the thread catches on the take-up lever visible inside the upper groove area. a Look in the upper groove area
TROUBLESHOOTING 346 Incorrect thread tension ■Symptoms • Symptom 1: The lower thread is visible from the upper side of the fabric. • Symptom 2: The upper thread appears as a straight line on the upper side of the fabric. • Symptom 3: The upper thread is visible from the lower side of the fabric. • Symptom 4: The lower thread appears as a straight line on the lower side of the fabric. • Symptom 5: The stitching on the lower side of the fabric is loose or has slack. ■Cause/remedy □ Cause 1 The machine is not correctly threaded. The lower threading is incorrect. Adjust the upper thread tension and then refer to “Upper Thread is Too Tight” on page 80. The upper threading is incorrect. Adjust the upper thread tension and then refer to “Tangled thread on wrong side of fabric” on page 344 to correct the upper threading. □Cause 2 A needle and thread appropriate for the fabric are not being used. The sewing machine needle that should be used depends on the type of fabric sewn and the thread thickness. If a needle and thread appropriate for the fabric are not being used, the thread tension will not be adjusted correctly, causing wrinkles in the fabric or skipped stitches. * Refer to “Fabric/Thread/Needle Combinations” on page 69 to check that a needle and thread appropriate for the fabric are being used. □Cause 3 An appropriate upper tension is not selected. Adjust the upper thread tension to select an appropriate thread tension. The appropriate thread tension differs according to the type of fabric and thread being used. * Adjust the thread tension while test sewing on a piece of sc rap fabric that is the same as that used in your project. * When the lower thread is visible on the upper side of the fabric. Set the upper thread tension to a lower number. (Loosen the thread tension.) * When the upper thread is visible on the lower side of the fabric. Set the upper thread tension to a higher number. (Tighten the thread tension.) □Symptom 1 □Symptom 3 a Lower side of fabric b Lower thread visible on upper side of fabric c Upper thread d Upper side of fabric e Lower thread f Upper thread visible from lower side of fabric Note • If the upper threading and lower threading are incorrect, the thread tension cannot be adjusted correctly, even by adjusting the upper thread tension. Check the upper threading and lower threading first, and then adjust the thread tension.
TROUBLESHOOTING 347 Appendix 9 Fabric is caught in the machine and cannot be removed If the fabric is caught in the sewing machine and cannot be removed, the thread may have become tangled under the needle plate. Follow the procedure described below to remove the fabric from the machine. If the operation could not be completed according to the procedure, instead of attempting to complete it forcefully, contact your dealer or nearest authorized service center. ■Removing the fabric from the machine aImmediately stop the sewing machine. bTurn off the sewing machine. cRemove the needle. If the needle is lowered into the fabric, turn the handwheel away from you (clockwise) to raise the needle out of the fabric, and then remove the needle. * Refer to “CHANGING THE NEEDLE” on page 67. dRemove the presser foot and presser foot holder. * Refer to “CHANGING THE PRESSER FOOT” on page 65. eLift up the fabric and cut the threads below it. If the fabric can be removed, remove it. Continue with the following steps to clean the race. fRemove the needle plate cover. aNeedle plate cover gCut out the tangled threads, and then remove the bobbin. hRemove the bobbin case. If threads remain in the bobbin case, remove them. a Bobbin case iUse the cleaning brush or a vacuum cleaner to remove any dust or loose threads from the race and its surrounding area. aCleaning brush b Race jUse the enclosed disc-shaped screwdriver to loosen the two screws on the needle plate. If the fabric could be removed Continue with step p. If the fabric could not be removedContinue with step j. Note • Be careful not to drop the removed screws in the machine.
TROUBLESHOOTING 348 kSlightly lift up the needle plate, cut any tangled threads, and then remove the needle plate. Remove the fabric and threads from the needle plate. If the fabric cannot be removed, even after completing these steps, contact your dealer or nearest authorized service center. lRemove any threads in the race and around the feed dogs. mTurn the handwheel to raise the feed dogs. nAlign the two screw holes in the needle plate with the two holes at the needle plate mounting base, and then fit the needle plate onto the machine. oLightly finger-tighten the screw on the right side of the needle plate. Then, use the disc- shaped screwdriver to firmly tighten the screw on the left side. Finally, firmly tighten the screw on the right side. Turn the handwheel to check that the feed dogs move smoothly and do not contact the edges of the slots in the needle plate. a Correct position of feed dogs b Incorrect position of feed dogs pInsert the bobbin case so that the S mark on the bobbin case aligns with the ● mark on the machine. * Align the S and ● marks. a S mark b ● mark c Bobbin case * Make sure that the indicated points are aligned before installing the bobbin case. Note • Be careful not to drop the removed screws in the machine. CAUTION • Never use a bobbin case that is scratched; otherwise, the upper thread may become tangled, the needle may break, or sewing performance may suffer. For a new bobbin case (part code: XE5342-101 (green marking on the screw), XC8167-551 (no color on the screw), XE8298-001 (gray, for bobbin work)), contact your nearest authorized dealer. • Make sure that you fit the bobbin case properly, otherwise the needle may break. a b b a