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Brother Quattro 3 User Manual

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    							CARE AND MAINTENANCE
    339
    Appendix
    9
    aPress the “Needle Position” button to raise 
    the needle.
    bTurn the main power to OFF.
    cRemove the needle and the presser foot 
    holder (see pages 66 through 67).
    dRemove the flat bed attachment or the 
    embroidery unit if either is attached.
    eGrasp both sides of the needle plate cover, 
    and then slide it toward you.
    aNeedle plate cover
    → The needle plate cover is removed.
    fGrasp the bobbin case, and then pull it out.
    aBobbin case
    gUse the cleaning brush or a vacuum cleaner 
    to remove any lint and dust from the race 
    and bobbin thread sensor and the 
    surrounding area.
    aCleaning brush
    b Race
    c Bobbin thread sensor
    hInsert the bobbin case so that the  S mark 
    on the bobbin case aligns with the  z mark 
    on the machine.
    * Align the  S and  z marks.
    a S mark
    b z mark
    c Bobbin case
    Note
     Do not apply oil to the bobbin case.
     If lint or dust collects on the bobbin thread 
    sensor, the sensor may not operate cor-
    rectly.
    a
    b
    b
    a 
    						
    							CARE AND MAINTENANCE
    340
    * Make sure that the indicated points are aligned before installing the bobbin case.
    iInsert the tabs on the needle plate cover 
    into the needle plate, and then slide the 
    cover back on.
    Cleaning the Cutter in the Bobbin 
    Case Area
    The cutter below the needle plate should be 
    cleaned. If dust or lint accumulate on the cutter, it 
    will be difficult to cut the thread when the “Thread 
    Cutter” button is pressed or the automatic thread 
    cutting function is used. Clean the cutter when the 
    thread is not easily cut.
    aFollow steps a through e in “Cleaning the 
    Race” to remove the needle plate cover.
    bUse the screwdriver included with the 
    machine to unscrew and remove the needle 
    plate.
    cUse the cleaning brush or a vacuum cleaner 
    to remove any lint and dust from the cutter 
    in the bobbin case area.
    a Cutter
     CAUTION
     Never use a bobbin case that is scratched; 
    otherwise, the upper thread may become 
    tangled, the needle may break, or sewing 
    performance may suffer. For a new bobbin 
    case (part code: XE5342-101 (green marking 
    on the screw), XC8167-551 (no color on the 
    screw), XE8298-001 (gray, for bobbin work)), 
    contact your nearest authorized dealer.
     Make sure that you fit the bobbin case  properly, otherwise the needle may break.
    Note
     If the needle plate has been removed it is especially important to reinstall the needle 
    plate and tighten the screws prior to 
    installing the bobbin case.
     CAUTION
     Do not touch the cutter, otherwise injuries 
    may result. 
    						
    							CARE AND MAINTENANCE
    341
    Appendix
    9
    dUse the screwdriver included with the 
    machine to screw and attach the needle 
    plate.
    eInsert the tabs on the needle plate cover 
    into the needle plate, and then slide the 
    cover back on.
    About the Maintenance Message
    Once this message appears, it is recommended to 
    take your machine to an authorized dealer or 
    nearest authorized service center for a regular 
    maintenance check. Although this message will 
    disappear and the machine will continue to 
    function once you press  , the message will 
    display several more times until the appropriate 
    maintenance is performed.
    Please take the time to arrange the maintenance 
    your machine requires once this message appears. 
    Such steps will help to ensure you receive 
    continued, uninterrupted hours of machine 
    operation for the future. 
    						
    							ADJUSTING THE SCREEN
    342
    ADJUSTING THE SCREEN
    Adjusting the Brightness of the 
    Screen Display
    If the screen is not looks very clear under certain 
    situation, you can adjust the brightness of the 
    screen display.
    aPress .
    →The Sewing settings screen appears.
    bPress .
    →The General settings screen appears.
    cDisplay 4/8 (page 4 of 8) of the General 
    settings screen.
    dPress   or   to adjust the brightness of 
    the screen display.
    * The screen appears dim as the number on the 
    settings screen decreases. The screen appears 
    brighter as the number increases.
    Touch Panel is Malfunctioning
    If the screen does not respond correctly when you 
    touch a key (the machine does not perform the 
    operation or performs a different operation), follow 
    the steps below to make the proper adjustments.
    aHolding your finger on the screen, turn the 
    main power switch to OFF and back to ON. 
    →The touch panel adjustment screen is displayed.
    bUsing the included touch pen, lightly touch 
    the center of each +, in order from 1 to 5. 
     
    cTurn the main power to OFF, then turn it 
    back to ON.
    Note
     Only use the included touch pen to touch the 
    screen. Do not use a mechanical pencil, pin, 
    or other sharp object. Do not press too hard 
    on the screen. Otherwise, damage may 
    result. 
    Note
     If you finish the screen adjustment and the screen still does not respond, or if you 
    cannot do the adjustment, contact your 
    authorized dealer. 
    +1 +4
    +2 +5
    +3 
    						
    							TROUBLESHOOTING
    343
    Appendix
    9
    TROUBLESHOOTING
    If the machine stops operating correctly, check the following possible problems before requesting service. 
    You can solve most problems by yourself. If you need additional help, the Brother Solutions Center offers 
    the latest FAQs and troubleshooting tips. Visit us at “ http://solutions.brother.com
     ”.
    If the problem persists, contact your dealer or the nearest authorized service center.
    Frequent troubleshooting topics
    Detailed causes and remedies for common troubleshooting topics are described below. Be sure to refer to 
    this before contacting your dealer.
    Upper thread is too tight
    ■ Symptom
    * The upper thread appears as a single continuous 
    line.
    * The lower thread is visible from the upper side of the  fabric. (Refer to the illustration below.)
    * The upper thread has tightened up, and comes out  when pulled.
    * The upper thread has tightened up, and wrinkles 
    appear in the fabric.
    * The upper thread tension is tight, and the results do  not change even after the thread tension is adjusted.
    a Lower side of fabric
    b Lower thread visible from upper side of fabric
    c Upper thread
    d Upper side of fabric
    e Lower thread
    ■Cause
    Incorrect lower threading
    If the lower thread is incorrectly threaded, instead of 
    the appropriate tension being applied to the lower 
    thread, it is pulled through the fabric when the 
    upper thread is pulled up. For this reason, the thread 
    is visible from the upper side of the fabric.
    ■Remedy
    Correctly install the lower thread.
    aTurn off the sewing machine.
    bRemove the bobbin from the bobbin case.
    cPlace the bobbin in the bobbin case so that 
    the thread unwinds in the correct direction.
    * Hold the bobbin with your right hand with the 
    thread unwinding to the left, and hold the end of the 
    thread with your left hand. Then, with your right 
    hand, place the bobbin in the bobbin case.
    If the bobbin is inserted with the thread unwinding 
    in the wrong direction, sewing will be done with 
    an incorrect thread tension.
    ■Upper thread is too tightpage 343
    ■Tangled thread on wrong side of fabricpage 344
    ■Incorrect thread tensionpage 346
    ■Fabric is caught in the machine and cannot be 
    removedpage 347 
    						
    							TROUBLESHOOTING
    344
    dWhile holding the bobbin in place with 
    your finger, pass the thread through the slit 
    in the needle plate.
    * Hold down the bobbin with your right hand, and then pull the end of the thread around the tab with 
    your left hand.
    a Tab
    b Hold down the bobbin with your right hand.
    Pull the thread to pass it through the slit in the 
    needle plate, then cut it with the cutter.
    cSlit
    d Cutter
    Sewing with the correct thread tension is possible 
    after the bobbin has been correctly installed in the 
    bobbin case.
    Tangled thread on wrong side of 
    fabric
    ■Symptom
    * The thread becomes tangled on the lower side of the 
    fabric.
    * After starting sewing, a rattling noise is made and  sewing cannot continue.
    * Looking under the fabric, there is tangled thread in 
    the bobbin case.
    ■Cause
    Incorrect upper threading
    If the upper thread is incorrectly threaded, the upper 
    thread passed through the fabric cannot be firmly 
    pulled up and the upper thread becomes tangled in 
    the bobbin case, causing a rattling noise.
    ■Remedy
    Remove the tangled thread, and then correct the 
    upper threading.
    aRemove the tangled thread. If it cannot be 
    removed, cut the thread with scissors.
    * Refer to “Cleaning the Race” in “CARE AND 
    MAINTENANCE” on page 338.
    bRemove the upper thread from the 
    machine.
    cRefer to the following steps to correct the 
    upper threading.
    * If the bobbin was removed from the bobbin case, refer to “Setting the Bobbin” on page 54 and 
    “Remedy” in the section “Upper thread is too tight” 
    on page 343 to correctly install the bobbin. 
    						
    							TROUBLESHOOTING
    345
    Appendix
    9
    dRaise the presser foot using the presser foot 
    lever.
    * If the presser foot is not raised, the sewing machine cannot be threaded correctly.
    eRaise the needle by turning the handwheel 
    toward you (counterclockwise) so that the 
    mark on the wheel points up, or press 
    “Needle Position” button once or twice to 
    raise the needle.
    or
    aMark
    fWhile holding the thread with both hands, 
    pull the thread up from under the thread 
    guide plate.
    aThread guide plate
    gWhile holding the thread in your right 
    hand, pass the thread through the thread 
    guide in the direction indicated.
    hGuide the thread down, up, then down 
    through the groove, as shown in the 
    illustration.
    iPass the thread through the needle bar 
    thread guide (marked “6”) by holding the 
    thread with both hands and guiding it as 
    shown in the illustration.
    aNeedle bar thread guide
    jThread the needle according to steps j 
    and 
    o in “UPPER THREADING” on 
    page 57.
    Memo
    • Look in the upper groove area to check if  the thread catches on the take-up lever 
    visible inside the upper groove area. 
    a Look in the upper groove area 
    						
    							TROUBLESHOOTING
    346
    Incorrect thread tension
    ■Symptoms
    • Symptom 1: The lower thread is visible from the upper side of the fabric.
    • Symptom 2: The upper thread appears as a straight line on the upper side of the fabric.
    • Symptom 3: The upper thread is visible from the lower side of the fabric.
    • Symptom 4: The lower thread appears as a straight line on the lower side of the fabric.
    • Symptom 5: The stitching on the lower side of the fabric is loose or has slack.
    ■Cause/remedy
    □ Cause 1
    The machine is not correctly threaded.
    
    The lower threading is incorrect.
    Adjust the upper thread tension and then refer to “Upper Thread is Too Tight” on page 80.
    
    The upper threading is incorrect.
    Adjust the upper thread tension and then refer to “Tangled thread on wrong side of fabric” on page 344 to 
    correct the upper threading.
    □Cause 2
    A needle and thread appropriate for the fabric are not being used.
    The sewing machine needle that should be used depends on the type of fabric sewn and the thread thickness.
    If a needle and thread appropriate for the fabric are not being used, the thread tension will not be adjusted 
    correctly, causing wrinkles in the fabric or skipped stitches.
    * Refer to “Fabric/Thread/Needle Combinations” on page 69 to check that a needle and thread appropriate for the fabric 
    are being used.
    □Cause 3
    An appropriate upper tension is not selected.
    Adjust the upper thread tension to select an appropriate thread tension.
    The appropriate thread tension differs according to the type of fabric and thread being used.
    * Adjust the thread tension while test sewing on a piece of sc rap fabric that is the same as that used in your project.
    * When the lower thread is visible on the upper side  of the fabric. Set the upper thread tension to a lower 
    number. (Loosen the thread tension.)
    * When the upper thread is visible on the lower side  of the fabric. Set the upper thread tension to a higher 
    number. (Tighten the thread tension.)
    □Symptom 1 □Symptom 3
    a Lower side of fabric
    b Lower thread visible on 
    upper side of fabric
    c Upper thread
    d Upper side of fabric
    e Lower thread
    f Upper thread visible from 
    lower side of fabric
    Note
    • If the upper threading and lower threading are incorrect, the thread tension cannot be adjusted 
    correctly, even by adjusting the upper thread tension. Check the upper threading and lower threading 
    first, and then adjust the thread tension. 
    						
    							TROUBLESHOOTING
    347
    Appendix
    9
    Fabric is caught in the machine 
    and cannot be removed
    If the fabric is caught in the sewing machine and 
    cannot be removed, the thread may have become 
    tangled under the needle plate. Follow the 
    procedure described below to remove the fabric 
    from the machine. If the operation could not be 
    completed according to the procedure, instead of 
    attempting to complete it forcefully, contact your 
    dealer or nearest authorized service center.
    ■Removing the fabric from the 
    machine
    aImmediately stop the sewing machine.
    bTurn off the sewing machine.
    cRemove the needle.
    If the needle is lowered into the fabric, turn the 
    handwheel away from you (clockwise) to raise the 
    needle out of the fabric, and then remove the needle.
    * Refer to “CHANGING THE NEEDLE” on page 67.
    dRemove the presser foot and presser foot 
    holder.
    * Refer to “CHANGING THE PRESSER FOOT” on  page 65.
    eLift up the fabric and cut the threads below 
    it.
    If the fabric can be removed, remove it. Continue with 
    the following steps to clean the race.
    fRemove the needle plate cover.
    aNeedle plate cover
    gCut out the tangled threads, and then 
    remove the bobbin.
    hRemove the bobbin case.
    If threads remain in the bobbin case, remove them.
    a Bobbin case
    iUse the cleaning brush or a vacuum cleaner 
    to remove any dust or loose threads from 
    the race and its surrounding area.
    aCleaning brush
    b Race
    jUse the enclosed disc-shaped screwdriver 
    to loosen the two screws on the needle 
    plate.
    If the fabric could be removed Continue with 
    step p.
    If the fabric could not be 
    removedContinue with 
    step 
    j.
    Note
    • Be careful not to drop the removed screws 
    in the machine. 
    						
    							TROUBLESHOOTING
    348
    kSlightly lift up the needle plate, cut any 
    tangled threads, and then remove the 
    needle plate.
    Remove the fabric and threads from the needle plate.
    If the fabric cannot be removed, even after completing 
    these steps, contact your dealer or nearest authorized 
    service center.
    lRemove any threads in the race and around 
    the feed dogs.
    mTurn the handwheel to raise the feed dogs.
    nAlign the two screw holes in the needle 
    plate with the two holes at the needle plate 
    mounting base, and then fit the needle plate 
    onto the machine.
    oLightly finger-tighten the screw on the right 
    side of the needle plate. Then, use the disc-
    shaped screwdriver to firmly tighten the 
    screw on the left side. Finally, firmly tighten 
    the screw on the right side. 
    Turn the handwheel to check that the feed dogs move 
    smoothly and do not contact the edges of the slots in 
    the needle plate.
    a Correct position of feed dogs
    b Incorrect position of feed dogs
    pInsert the bobbin case so that the  S mark 
    on the bobbin case aligns with the  ● mark 
    on the machine.
    * Align the  S and ●  marks.
    a S mark
    b ● mark
    c Bobbin case
    * Make sure that the indicated points are aligned  before installing the bobbin case.
    Note
    • Be careful not to drop the removed screws in the machine.
     CAUTION
    • Never use a bobbin case that is scratched; 
    otherwise, the upper thread may become 
    tangled, the needle may break, or sewing 
    performance may suffer. For a new bobbin 
    case (part code: XE5342-101 (green marking 
    on the screw), XC8167-551 (no color on the 
    screw), XE8298-001 (gray, for bobbin work)), 
    contact your nearest authorized dealer.
    • Make sure that you fit the bobbin case  properly, otherwise the needle may break.
    a
    b
    b
    a 
    						
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