2012 Na Yamaha Super Tenere Manual
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Page 81
haha TIGHTENING TORQUES 2-20 TIP Cylinder head bolt Tighten the cylinder head bolts “1”–“8” in the proper tightening sequence as follows: Tighten the cylinder head bolts “1”–“6” to 20 Nm (2.0 m·kgf, 14 ft·lbf). Tighten the cylinder head bolts “1”–“6” to 30 Nm (3.0 m·\ kgf, 22 ft·lbf), and then tighten them further to reach the specified angle. Tighten each bolt to the specified angle before tightening the next bolt to 30 Nm (3.0 m·kgf, 22 ft·lbf). “1”, “2”, “4”: 215–225° “3”, “5”, “6”: 180–190° ...
Page 82
haha TIGHTENING TORQUES 2-21 TIP Crankcase bolt Tighten the crankcase bolts “1 ”–“6” to 10 Nm (1.0 m ·kgf, 7.2 ft· lbf) in the proper tightening sequence. Then, retighten the bolts one at a time as follows: Tighten the crankcase bolts “1 ”–“6” to 20 Nm (2.0 m ·kgf, 14 ft ·lbf). Tighten the crankcase bolts “1 ”–“6” further to reach the specified angle 90 –100 °. Tighten the crankcase bolts “7 ”–“32”. “7 ”–“21” , “30”–“32” : 24 Nm (2.4 m ·kgf, 17 ft ·lbf) “ 22”–“29” : 10 Nm (1.0 m ·kgf, 7.2 ft...
Page 83
haha TIGHTENING TORQUES 2-22 EAS20350 CHASSIS TIGHTENING TORQUES Item Thread size Q’ ty Tightening torque Remarks Engine mounting bolt (front right side) M12 2 75 Nm (7.5 m ·kgf, 54 ft ·lbf) Engine mounting bolt (front left side) M12 2 75 Nm (7.5 m ·kgf, 54 ft ·lbf) Engine mounting bolt (rear right lower side) M10 1 68 Nm (6.8 m ·kgf, 49 ft ·lbf) Engine mounting bolt (rear left lower side) M10 1 68 Nm (6.8 m ·kgf, 49 ft ·lbf) Engine mounting nut M10 1 68 Nm (6.8 m ·kgf, 49 ft ·lbf) Engine bracket...
Page 84
haha TIGHTENING TORQUES 2-23 Engine guard bolt M6 2 4.5 Nm (0.45 m·kgf, 3.3 ft ·lbf) Engine guard nut M6 2 4.5 Nm (0.45 m·kgf, 3.3 ft ·lbf) Engine guard bracket bolt M6 2 10 Nm (1.0 m·kgf, 7.2 ft ·lbf) Right side panel bolt M5 4 1.5 Nm (0.15 m·kgf, 1.1 ft ·lbf) Right side inner panel bolt M6 1 7 Nm (0.7 m ·kgf, 5.1 ft ·lbf) Left side cowling bolt M5 5 1.5 Nm (0.15 m·kgf, 1.1 ft ·lbf) Left side panel bolt M6 3 4.5 Nm (0.45 m·kgf, 3.3 ft ·lbf) Passenger seat bolt M8 2 16 Nm (1.6 m·kgf, 12 ft ·lbf)...
Page 85
haha TIGHTENING TORQUES 2-24 Rearview mirror M10 2 17 Nm (1.7 m·kgf, 12 ft ·lbf) Grip end bolt M8 2 27 Nm (2.7 m·kgf, 20 ft ·lbf) Upper hand shield bolt M5 4 3.8 Nm (0.38 m·kgf, 2.8 ft ·lbf) Lower hand shield bolt M5 2 4.5 Nm (0.45 m·kgf, 3.3 ft ·lbf) Hand shield bracket nut M6 2 6 Nm (0.6 m·kgf, 4.3 ft·lbf) Front brake master cylinder hold- er bolt M6 2 10 Nm (1.0 m ·kgf, 7.2 ft ·lbf) Brake master cylinder reservoir cap bolt M4 2 1.5 Nm (0.15 m ·kgf, 1.1 ft ·lbf) Brake lever pivot bolt M6 1 1.0 Nm...
Page 86
haha TIGHTENING TORQUES 2-25 Front wheel sensor bolt M6 1 7 Nm (0.7 m·kgf, 5.1 ft ·lbf) Front wheel sensor rotor bolt M6 5 8 Nm (0.8 m· kgf, 5.8 ft·lbf) Front brake disc bolt M6 10 18 Nm (1.8 m·kgf, 13 ft ·lbf) Rear wheel axle nut M18 1 125 Nm (12.5 m·kgf, 90 ft ·lbf) Rear wheel axle pinch bolt M10 1 25 Nm (2.5 m ·kgf, 18 ft ·lbf) Rear wheel sensor bolt M6 1 7 Nm (0.7 m·kgf, 5.1 ft ·lbf) Rear wheel sensor rotor bolt M6 5 8 Nm (0.8 m· kgf, 5.8 ft·lbf) Rear brake disc bolt M8 6 23 Nm (2.3 m·kgf, 17 ft...
Page 87
haha TIGHTENING TORQUES 2-26 TIP Lower ring nut 1. First, tighten the lower ring nut to approximately 52 Nm (5.2 m ·kgf, 38 ft ·lbf) with a torque wrench, then loosen the lower ring nut completely. 2. Retighten the lower ring nut to 18 Nm (1.8 m ·kgf, 13 ft ·lbf) with a torque wrench. Relay arm and frame nut M14 1 59 Nm (5.9 m ·kgf, 43 ft ·lbf) Connecting arm and relay arm nut M14 1 59 Nm (5.9 m ·kgf, 43 ft ·lbf) Connecting arm and swingarm nut M14 1 59 Nm (5.9 m ·kgf, 43 ft ·lbf) Swingarm pivot...
Page 88
haha TIGHTENING TORQUES 2-27 TIP Front wheel axle pinch bolt 1. Insert the front wheel axle from the right side and tighten it to 72 Nm (7.2 m ·kgf, 52 ft ·lbf). 2. In the order pinch bolt “1” pinch bolt “2” pinch bolt “1” , tighten each bolt to 21 Nm (2.1 m ·kgf, 15 ft ·lbf) without performing temporary tightening. 21
Page 89
haha LUBRICATION POINTS AND LUBRICANT TYPES2-28 EAS20360 LUBRICATION POINTS AND LUBRICANT TYPES EAS20370 ENGINE Lubrication point Lubricant Oil seal lips O-rings Bearings Camshaft lobes and camshaft journals Valve stems (intake and exhaust) Valve stem ends (intake and exhaust) Valve lifters Crankshaft big ends Piston surfaces Piston pins Connecting rod bolts Crankshaft journals Primary driven gear Balancer gears Balancer shaft journals Decompression camshaft moving point Oil pump rotors (inner and...
Page 90
haha LUBRICATION POINTS AND LUBRICANT TYPES2-29 Middle driven pinion gear Shift forks and shift fork guide bars Shift drum assembly Shift shaft washer Universal joint inner surface Ring gear thrust washer Yamaha genuine shaft drive oil SAE 80 API GL-5 or SAE 80 API GL-4 Hypoid gear oil Ring gear splines Ring gear bearing Yamaha genuine shaft drive oil SAE 80 API GL-5 or SAE 80 API GL-4 Hypoid gear oil Drive shaft splines Universal joint bearing Drive shaft oil seal Cylinder head cover and gasket...