2012 Na Yamaha Super Tenere Manual

haha RADIATOR
6-2
Removing the radiator Order Job/Parts to remove Q ’ty Remarks
8 Radiator cap 1
9 Radiator cover 1
10 Radiator fan motor coupler 1 Disconnect.
11 Radiator fan 1
12 Radiator 1
13 Left side panel 1
14 Radiator inlet hose 1 For installation, reverse the removal proce-
dure.
14
911
8
13
10
12
10 Nm (1.0 m

kgf, 7.2 ft 
Ibf)T.R.4.5 Nm (0.45 m 
kgf, 3.3 ft 
Ibf)T.R.
7 Nm (0.7 m 
kgf, 5.1 ft 
Ibf)T.R.
7 Nm (0.7 m 
kgf, 5.1 ft 
Ibf)T.R.
7 Nm (0.7 m 
kgf, 5.1 ft 
Ibf)T.R.
2.0 Nm (0.20...

haha RADIATOR
6-3
EAS26390
CHECKING THE RADIATOR
1. Check: Radiator fins
Obstruction   Clean.
Apply compressed air to the inner side of the 
radiator.
Damage   Repair or replace.
TIP
Straighten any flattened fins with a thin, flat-head 
screwdriver.
2. Check:
Radiator hoses
 Radiator pipe
Cracks/damage   Replace.
3. Measure:
Radiator cap opening pressure
Below the specified pressure   Replace the 
radiator cap.
▼▼▼▼ ▼ ▼▼▼ ▼▼▼▼▼ ▼ ▼ ▼▼▼▼ ▼ ▼▼▼▼ ▼ ▼▼▼ ▼▼▼▼
a. Install the radiator cap tester  “1” and...

haha THERMOSTAT
6-4
EAS26440
THERMOSTAT Removing the thermostat
Order Job/Parts to remove Q ’ty Remarks
Coolant Drain.
Refer to 
“CHANGING THE COOLANT ” on 
page 3-27.
Throttle bodies Refer to “THROTTLE BODIES ” on page 7-6.
1 Coolant temperature sensor coupler 1 Disconnect.
2 Coolant temperature sensor 1
3 Copper washer 1
4 Radiator inlet hose 1
5 Thermostat cover 1
6 Thermostat 1
For installation, reverse the removal proce-
dure.
18 Nm (1.8 m 
kgf, 13 ft 
Ibf)T.R.
12 Nm (1.2 m 
kgf, 8.7 ft ...

haha THERMOSTAT
6-5
EAS26450
CHECKING THE THERMOSTAT
1. Check: Thermostat
Does not open at 69– 73 °C (156.2 –163.4  °F) 
  Replace.
▼▼▼▼ ▼ ▼▼▼ ▼▼▼▼▼ ▼ ▼ ▼▼▼▼ ▼ ▼▼▼▼ ▼ ▼▼▼ ▼▼▼▼
a. Suspend the thermostat “1”  in a container “2” 
filled with water.
b. Slowly heat the water  “3”.
c. Place a thermometer  “4” in the water.
d. While stirring the water, observe the thermo-
stat and thermometer ’s indicated tempera-
ture.
TIP
If the accuracy of the thermostat is in doubt, re-
place it. A faulty thermostat could...

haha WATER PUMP
6-6
EAS26500
WATER PUMP Removing the water pump
Order Job/Parts to remove Q ’ty Remarks
Coolant Drain.
Refer to 
“CHANGING THE COOLANT ” on 
page 3-27.
1 Water pump inlet hose 1
2 Lead holder 1
3 Water pump assembly 1
4 Water pump outlet pipe 1
5 Water pump breather hose 1
For installation, reverse the removal proce-
dure.
5
1
2
3 4
New
LS
New
LS
LT
LT
LT
10 Nm (1.0 m

kgf, 7.2 ft 
Ibf)T.R.
12 Nm (1.2 m 
kgf, 8.7 ft 
Ibf)T.R.
2.0 Nm (0.20 m 
kgf, 1.4 ft 
Ibf)T.R.
2.5 Nm (0.25 m ...

haha WATER PUMP
6-7
Disassembling the water pump Order Job/Parts to remove Q ’ty Remarks
1 Water pump housing cover 1
2Gasket 1
3 Circlip 1
4 Impeller shaft 1
5 Water pump seal 1
6 Bearing 1
7 Oil seal 1
8 Water pump housing 1
9 Rubber damper holder 1
10 Rubber damper 1
11 Water pump seal assembly 1
For assembly, reverse the disassembly pro-
cedure.
10 Nm (1.0 m 
kgf, 7.2 ft 
Ibf)T.R.
1 4
10
11
95 7
2 8 6
3
New
New
New
New
New
New
New
E  

haha WATER PUMP
6-8
EAS26510
DISASSEMBLING THE WATER PUMP
1. Remove: Water pump seal  “1”
TIP
Remove the water pump seal from the inside of 
the water pump housing  “2”.
2. Remove: Bearing “1”
 Oil seal  “2”
TIP
Remove the bearing and oil seal from the out-
side of the water pump housing  “3”.
3. Remove: Rubber damper holder  “1”
 Rubber damper “2”
(from the impeller, with a thin, flat-head 
screwdriver)
TIP
Do not scratch the impeller shaft. EAS26541
CHECKING THE WATER PUMP
1. Check:
Water pump...

haha WATER PUMP
6-9
3. Install: Oil seal  “1” 
(into the water pump housing  “2”)
TIP
Install the oil seal with a socket  “3” that matches 
its outside diameter.
4. Install:
Water pump seal  “1” 
(into the water pump housing  “2”)
NOTICE
ECA14080
Never lubricate the water pump seal surface 
with oil or grease.
TIP
Apply coolant to the lip of the water pump seal.
 Install the water pump seal with the special 
tools. 5. Install:
Impeller shaft  “1”
 Circlip  “2”
TIP
Be sure the circlip sharp-edged...

haha WATER PUMP
6-10
EAS26590
INSTALLING THE WATER PUMP
1. Install: Water pump assembly
TIP
Align the projection  “a” on the impeller shaft  “1” 
with the slot “b” in the front balancer shaft  “2”.
2. Fill: Cooling system
(with the specified amount of the recom-
mended coolant)
Refer to  “CHANGING THE COOLANT ” on 
page 3-27.
3. Check: Cooling system
Leaks   Repair or replace the faulty part.
4. Measure: Radiator cap opening pressure
Below the specified pressure   Replace the 
radiator cap.
Refer to...

haha WATER PUMP
6-11