2012 Na Yamaha Super Tenere Manual

haha OIL PUMP
5-76
Removing the oil pan and oil pump assembly Order Job/Parts to remove Q ’ty Remarks
9 Oil pan gasket 1
10 Dowel pin 2
11 Oil pipe 1
12 Oil pump assembly 1
13 Dowel pin 2
For installation, reverse the removal proce-
dure.
12
12 13
10
11
11 109
(6)(17)
New
New
New
New
New
New
New
LT
LS
LS
LS
FWD
New
LT
LT
LT
FWD
LS
LS
New
10 Nm (1.0 m

kgf, 7.2 ft 
Ibf)T.R.
10 Nm (1.0 m 
kgf, 7.2 ft 
Ibf)T.R.
10 Nm (1.0 m 
kgf, 7.2 ft 
Ibf)T.R.
10 Nm (1.0 m 
kgf, 7.2 ft 
Ibf)T.R.
20 Nm (2.0 m ...

haha OIL PUMP
5-77
Disassembling the oil pump Order Job/Parts to remove Q ’ty Remarks
1 Oil strainer (oil pump) 1
2Pin 2
3Spring 1
4Relief  valve 1
5 Oil pump inner rotor 1 1
6 Oil pump outer rotor 1 1
7Pin 1
8 Oil pump housing cover 1
9Pin 2
10 Pin 1
11 Oil pump driven gear 1
12 Washer 1
E
E
E
1
8
12
9
9
(6)
11
10
7
24 3
2
5
6
10 Nm (1.0 m

kgf, 7.2 ft 
Ibf)T.R.
10 Nm (1.0 m 
kgf, 7.2 ft 
Ibf)T.R.  

haha OIL PUMP
5-78
Disassembling the oil pump Order Job/Parts to remove Q ’ty Remarks
13 Oil pump inner rotor 2 1
14 Oil pump outer rotor 2 1
15 Oil pump housing 1 For assembly, reverse the disassembly pro-
cedure.
E
E
E
14
13
(6)
15
10 Nm (1.0 m
kgf, 7.2 ft 
Ibf)T.R.
10 Nm (1.0 m 
kgf, 7.2 ft 
Ibf)T.R.  

haha OIL PUMP
5-79
EAS24930
REMOVING THE OIL PAN AND OIL 
STRAINER COVER
1. Remove: Oil strainer cover
 Oil strainer (oil pan)
 Oil pan
 Gaskets
 Dowel pins
TIP
Loosen each bolt 1/4 of a turn at a time, in stag-
es and in a crisscross pattern. After all of the 
bolts are fully loosened, remove them.
EAS24960
CHECKING THE OIL PUMP
1. Check:
Oil pump driven gear
 Oil pump housing
 Oil pump housing cover
Cracks/damage/wear   Replace the oil 
pump assembly.
2. Measure:...

haha OIL PUMP
5-80
EAS24990
CHECKING THE OIL STRAINER
1. Check: Oil strainer (oil pan)
Damage   Replace.
Contaminants   Clean with solvent.
 Oil strainer (oil pump)
Damage   Replace the oil pump assembly.
Contaminants   Clean with solvent.
EAS25010
ASSEMBLING THE OIL PUMP
1. Lubricate: Inner rotors
 Outer rotors
 Oil pump driven gear
(with the recommended lubricant)
2. Install: Oil pump driven gear
 Pins
 Oil pump outer rotors
 Oil pump inner rotors
TIP
When installing the inner rotors, align...

haha CRANKCASE
5-81
EAS25540
CRANKCASE Removing the rear balancer
Order Job/Parts to remove Q ’ty Remarks
Engine Refer to “ENGINE REMOVAL ” on page 5-3.
Pistons Refer to 
“CYLINDER AND PISTONS ” on 
page 5-36.
Starter clutch Refer to 
“GENERATOR AND STARTER 
CLUTCH” on page 5-42.
Pickup rotor Refer to “PICKUP ROTOR ” on page 5-68.
Starter motor assembly Refer to 
“ELECTRIC STARTER ” on page 
5-47.
Oil pump assembly Refer to “OIL PUMP ” on page 5-75.
Clutch housing/Clutch release cylinder Refer to...

haha CRANKCASE
5-82
Removing the rear balancer Order Job/Parts to remove Q ’ty Remarks
3 Rear balancer shaft retainer 1
4 Rear balancer shaft 1
5 Rear balancer 1
NOTICE
ECA23P1075
The rear balancer should not be disas-
sembled.
6 Rear balancer holder 1
7 Dowel pin 2
For installation, reverse the removal proce-
dure.
E
E
E
LT
LT
FWD
E
7
6
(10)
5
4 3
10 Nm (1.0 m 
kgf, 7.2 ft 
Ibf)T.R.
12 Nm (1.2 m 
kgf, 8.7 ft 
Ibf)T.R.
12 Nm (1.2 m 
kgf, 8.7 ft 
Ibf)T.R.
12 Nm (1.2 m 
kgf, 8.7 ft 
Ibf)T.R.  

haha CRANKCASE
5-83
Separating the crankcase Order Job/Parts to remove Q ’ty Remarks
Rear balancer Refer to “Removing the rear balancer ”.
1 Neutral switch lead 1
2 Neutral switch 1
3 Oil filter cartridge 1
4 Oil filter cartridge union bolt 1
5 Engine guard bracket 1
6 Oil delivery passage cover 1
7 Timing chain guide retainer 1
8 Timing chain guide (intake side) 1
9 Timing chain 1
10 Middle drive pinion gear bearing retainer 1
11 Middle drive pinion gear shim Refer to 
“ALIGNING THE MIDDLE GEAR ” 
on...

haha CRANKCASE
5-84
Separating the crankcase Order Job/Parts to remove Q ’ty Remarks
12 Water pump breather hose holder 1
13 Upper crankcase 1
14 Dowel pin 3
For installation, reverse the removal proce-
dure.
LS
NewNew
EE
E
E
E
E
New
New
FWDLT
LT
LT
LTE
13
14 (4)
14
(6)
(6) (6)
(7)
(4) 1210 Nm (1.0 m

kgf, 7.2 ft 
Ibf)T.R.
10 Nm (1.0 m 
kgf, 7.2 ft 
Ibf)T.R.
10 Nm (1.0 m 
kgf, 7.2 ft 
Ibf)T.R.
10 Nm (1.0 m 
kgf, 7.2 ft 
Ibf)T.R.
12 Nm (1.2 m 
kgf, 8.7 ft 
Ibf)T.R.
17 Nm (1.7 m 
kgf, 12 ft ...

haha CRANKCASE
5-85
Removing the oil nozzle Order Job/Parts to remove Q’tyRemarks
Rear balancer Refer to “Removing the rear balancer”.
Crankshaft/Front balancer Refer to “CRANKSHAFT AND BALANCER” 
on page 5-92.
Transmission Refer to “TRANSMISSION” on page 5-102.
1 Oil nozzle 1 1
2 Oil nozzle 2 1
3 Oil nozzle 3 1
4 Oil plug holder 1
For installation, reverse the removal proce-
dure.
FWD
New
New
New
New
LT
LS
LS
LTLT
1
4
3 2
10 Nm (1.0 m
•
kgf, 7.2 ft 
Ibf)T.R.
10 Nm (1.0 m 
kgf, 7.2 ft 
Ibf)T.R.
8 Nm...