2012 Na Yamaha Super Tenere Manual

haha CLUTCH
5-66
TIP
Put the end of the clutch hose into a container 
and pump out the clutch fluid carefully.
EAS25340
ASSEMBLING THE CLUTCH RELEASE 
CYLINDER
WARNING
EWA23P1044
 Before installation, all internal clutch com-
ponents must be cleaned and lubricated 
with clean or new clutch fluid.
 Never use solvents on internal clutch com-
ponents as they will cause the piston seal 
to swell and distort.
 Whenever a clutch release cylinder is dis-
assembled, replace the piston seal.
EAS25350...

haha CLUTCH
5-67
4. Fill: Clutch master cylinder reservoir
(with the specified amount of the specified 
brake and clutch fluid)
WARNING
EWA13370
Use only the designated clutch fluid. Other 
clutch fluids may cause the rubber seals to 
deteriorate, causing leakage and poor 
clutch performance.
 Refill with the same type of clutch fluid that 
is already in the system. Mixing clutch flu-
ids may result in a harmful chemical reac-
tion, leading to poor clutch performance.
 When refilling, be careful...

haha PICKUP ROTOR
5-68
EAS24520
PICKUP ROTOR Removing the pickup rotor
Order Job/Parts to remove Q ’ty Remarks
Engine oil Drain.
Refer to 
“CHANGING THE ENGINE OIL ” on 
page 3-24.
Right side cowling Refer to 
“GENERAL CHASSIS ” on page 
4-1.
Exhaust pipe Refer to “ENGINE REMOVAL ” on page 5-3.
Generator cover Refer to 
“GENERATOR AND STARTER 
CLUTCH” on page 5-42.
Clutch cover Refer to “CLUTCH ” on page 5-51.
1 Crankshaft position sensor coupler 1 Disconnect.
2 Crankshaft position sensor 1
3Pickup...

haha PICKUP ROTOR
5-69
EAS24530
REMOVING THE PICKUP ROTOR
1. Remove: Pickup rotor bolt  “1”
 Washer  “2”
 Pickup rotor “3”
TIP
While holding the generator rotor “4”  with the 
sheave holder “5”, loosen the pickup rotor bolt.
EAS24540
INSTALLING THE PICKUP ROTOR
1. Install: Pickup rotor “1”
 Washer
 Pickup rotor bolt
TIP
When installing the pickup rotor, align the 
groove  “a” in the crankshaft sprocket with the 
projection “b”  on the pickup rotor.
Install the pickup rotor with  “K” mark facing...

haha PICKUP ROTOR
5-70
4. Measure: Gap (between the crankshaft position sensor 
“1”  and pickup rotor “2” ) “a”
Out of specification   Reinstall or replace.
T R..  Crankshaft position sensor hold-
er bolt
10 Nm (1.0 m· kgf, 7.2 ft·lbf)
LOCTITE ®
  Gap (between the crankshaft po-
sition sensor and pickup rotor)
1.0 mm (0.04 in)
a 2
1  

haha SHIFT SHAFT
5-71
EAS25410
SHIFT SHAFT Removing the shift shaft and stopper lever
Order Job/Parts to remove Q ’ty Remarks
Clutch housing Refer to “CLUTCH ” on page 5-51.
1 Shift rod 1
TIP
The shift rod locknut (shift pedal side) has left-hand threads.
2 Shift arm 1
3 Circlip 1
4Washer 1
5 Stopper lever spring 1
6 Shift shaft 1
7Washer 1
8 Circlip 1
9Washer 1
1
2
3
4
6
9
8
5
7
10 Nm (1.0 m
kgf, 7.2 ft 
Ibf)T.R.
8 Nm (0.8 m 
kgf, 5.8 ft 
Ibf)T.R.
LT
E
LS
New
New
E
E
22 Nm (2.2 m 
kgf, 16 ft ...

haha SHIFT SHAFT
5-72
Removing the shift shaft and stopper lever Order Job/Parts to remove Q ’ty Remarks
10 Stopper lever 1
11 Spacer 1
12 Shift shaft spring 1
13 Shift shaft spring stopper 1
14 Oil seal 1
15 Bearing 2
For installation, reverse the removal proce-
dure.
14
15
1513
12
11
10
10 Nm (1.0 m 
kgf, 7.2 ft 
Ibf)T.R.
8 Nm (0.8 m 
kgf, 5.8 ft 
Ibf)T.R.
LT
E
LS
New
E
E
22 Nm (2.2 m 
kgf, 16 ft 
Ibf)T.R.  

haha SHIFT SHAFT
5-73
EAS25420
CHECKING THE SHIFT SHAFT
1. Check: Shift shaft
Bends/damage/wear   Replace.
 Shift shaft spring
Damage/wear   Replace.
EAS25430
CHECKING THE STOPPER LEVER
1. Check: Stopper lever
Bends/damage   Replace.
Roller turns roughly   Replace the stopper 
lever.
 Stopper lever spring
Damage/wear   Replace.
EAS25451
INSTALLING THE SHIFT SHAFT
1. Install: Oil seal  “1” 
(to the upper crankcase)
2. Install: Shift shaft  “1”
 Shift shaft spring  “2”
 Stopper lever spring  “3”...

haha SHIFT SHAFT
5-74
2. Adjust: Installed shift rod length
▼▼▼▼ ▼ ▼▼▼ ▼▼▼▼▼ ▼ ▼ ▼▼▼▼ ▼ ▼▼▼▼ ▼ ▼▼▼ ▼▼▼▼
a. Loosen both locknuts “1”.
NOTICE
ECA23P1088
The shift rod locknut (shift pedal side) has 
left-hand threads.
b. Turn the shift rod “2”  in direction “a” or “b” until 
the specified installed shift rod length is ob-
tained.
TIP
Make sure that the distances “c”  and “d” are 
equal.
c. Tighten both locknuts to specification.
d. Make sure the installed shift rod length is 
within specification.
▲▲▲▲ ▲...

haha OIL PUMP
5-75
EAS24921
OIL PUMP Removing the oil pan and oil pump assembly
Order Job/Parts to remove Q ’ty Remarks
Engine oil Refer to 
“CHANGING THE ENGINE OIL ” on 
page 3-24.
Engine guard Refer to 
“GENERAL CHASSIS ” on page 
4-1.
1 Oil strainer cover 1
2 Oil strainer cover gasket 1
3 Oil strainer (oil pan) 1
4 Oil level switch coupler 1 Disconnect.
5 Oil level switch lead holder 1
6 Oil level switch 1
7 Water pump breather hose holder 1
8Oil  pan 1
8
6
1
4
5
7
23
(6) (17)
New
New
New
New
New...