2012 Na Yamaha Super Tenere Manual

haha 7
FUEL SYSTEM
FUEL TANK ..................................................................................................... 7-1
REMOVING THE FUEL TANK .................................................................. 7-4
REMOVING THE FUEL PUMP ................................................................. 7-4
CHECKING THE FUEL PUMP BODY....................................................... 7-4
CHECKING THE ROLLOVER VALVES (for California only) .................... 7-4
INSTALLING THE FUEL...

haha FUEL TANK
7-1
EAS26620
FUEL TANK Removing the fuel tank and fuel pump
Order Job/Parts to remove Q’tyRemarks
Left side cowling/Right side cowling/Rider seat 
height position adjuster Refer to “GENERAL CHASSIS” on page 
4-1.
1 Front fuel tank bolt 2
2 Fuel pump coupler 1 Disconnect.
3 Fuel sender coupler 1 Disconnect.
4 Fuel hose holder 1
5 Fuel hose 1
6 Fuel tank overflow hose 1 Disconnect.
7 Fuel tank breather hose (fuel tank to rollover 
valve) 1 Disconnect.
8Fuel  tank 1
9 Fuel pump 1
10 Rear...

haha FUEL TANK
7-2
Removing the fuel tank and fuel pump Order Job/Parts to remove Q ’ty Remarks
11 Seat lock assembly 1
12 Seat lock cable 1 Disconnect.
For installation, reverse the removal proce-
dure.
New
(4)
(6) 11
12
10 Nm (1.0 m

kgf, 7.2 ft 
Ibf)T.R.
10 Nm (1.0 m 
kgf, 7.2 ft 
Ibf)T.R.
7 Nm (0.7 m 
kgf, 5.1 ft 
Ibf)T.R.
7 Nm (0.7 m 
kgf, 5.1 ft 
Ibf)T.R.
16 Nm (1.6 m 
kgf, 12 ft 
Ibf)T.R.
4.0 Nm (0.40 m 
kgf, 2.9 ft 
Ibf)T.R.  

haha FUEL TANK
7-3
Removing the canister (for California only) Order Job/Parts to remove Q ’ty Remarks
Fuel tank Refer to “FUEL TANK ” on page 7-1.
1 Fuel tank overflow hose 1
2 Fuel tank breather hose (fuel tank to rollover 
valve) 1
3 Rollover valve 1
4 Fuel tank breather hose (rollover valve to canis-
ter) 1
5 Canister purge hose (hose joint to canister) 1
6 Canister breather hose 1
7 Canister 1
8 Canister bracket 1
For installation, reverse the removal proce-
dure.
7
3
8
2
1
5
4
6
FWD
10 Nm (1.0 m...

haha FUEL TANK
7-4
EAS26630
REMOVING THE FUEL TANK
1. Extract the fuel in the fuel tank through the  fuel tank cap with a pump.
2. Remove: Fuel hose
WARNING
EWA23P1001
Cover fuel hose connections with a cloth 
when disconnecting them. Residual pres-
sure in the fuel lines could cause fuel to 
spurt out when removing the hose.
NOTICE
ECA23P1090
Although the fuel has been removed from 
the fuel tank, be careful when removing the 
fuel hose, since there may be fuel remaining 
in it.
TIP
To remove the...

haha FUEL TANK
7-5
 Align the projection  “b” on the fuel pump with 
the punch mark  “c” on the fuel tank.
 Align the slot in the fuel pump bracket with the 
projection “b”  on the fuel pump.
 Tighten the fuel pump bolts in the proper tight-
ening sequence as shown.
EAS23P1001
INSTALLING THE FUEL TANK
1. Temporarily: Fuel tank bolt (rear side)
TIP
Temporarily tighten the fuel tank bolt.
2. Install:
Fuel hose (fuel rail side)
NOTICE
ECA23P1091
When installing the fuel hose, make sure that 
it is...

haha THROTTLE BODIES
7-6
EAS26970
THROTTLE BODIES Removing the throttle bodies
Order Job/Parts to remove Q ’ty Remarks
Fuel tank Refer to “FUEL TANK ” on page 7-1.
Air filter case Refer to 
“GENERAL CHASSIS ” on page 
4-1.
1 Accelerator position sensor coupler 1 Disconnect.
2 Throttle position sensor coupler 1 Disconnect.
3 Throttle servo motor coupler 1 Disconnect.
4 Injector #2 coupler 1 Disconnect.
5 Injector #1 coupler 1 Disconnect.
6 Intake air pressure sensor coupler 1 Disconnect.
7 Throttle cable...

haha THROTTLE BODIES
7-7
Removing the throttle bodies Order Job/Parts to remove Q ’ty Remarks
10 Throttle body joint clamp screw 2 Loosen.
11 Throttle bodies 1
12 Throttle body joint 2
For installation, reverse the removal proce-
dure.
11
12
12
10
10 Nm (1.0 m

kgf, 7.2 ft 
Ibf)T.R.
3.0 Nm (0.30 m 
kgf, 2.2 ft 
Ibf)T.R.
4.5 Nm (0.45 m 
kgf, 3.3 ft 
Ibf)T.R.
4.5 Nm (0.45 m 
kgf, 3.3 ft 
Ibf)T.R.  

haha THROTTLE BODIES
7-8
Removing the injectors Order Job/Parts to remove Q ’ty Remarks
1 Intake air pressure sensor 1
2 Negative pressure hose 1
3 Accelerator position sensor 1
4 Throttle position sensor 1
5Fuel  rail 1
6Injector 2
For installation, reverse the removal proce-
dure.
5
6
6
1 2
3 4
New
New
3.5 Nm (0.35 m
kgf, 2.5 ft 
Ibf)T.R.
3.5 Nm (0.35 m 
kgf, 2.5 ft 
Ibf)T.R.
3.5 Nm (0.35 m 
kgf, 2.5 ft 
Ibf)T.R.
5 Nm (0.5 m 
kgf, 3.6 ft 
Ibf)T.R.  

haha THROTTLE BODIES
7-9
EAS23P1077
CHECKING THE INJECTORS (BEFORE 
REMOVING)
1. Check: Injectors
Use the diagnostic code number “ d:36–d:37”.
Refer to  “DIAGNOSTIC MODE ” on page 
8-34.
EAS23P1078
REMOVING THE INJECTORS
WARNING
EWA23P1029
 Check the injectors in a well-ventilated area 
free of combustible materials. Make sure 
that there is no smoking or use of electric 
tools in the vicinity of the injectors.
 Be careful when disconnecting the fuel 
hose. Any remaining pressure in the fuel 
hose...