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Vodavi Starplus 308ex Electronic Key System Installation Manual
Vodavi Starplus 308ex Electronic Key System Installation Manual
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400.1 SITE PLAQIMNG - “_,._ The 308EX Electronic Key Telephone System, like mOSt electronic office equip.ment, should not be subjected to harsh environmental conditions. .To assure easy servicing and reliable operation, :I several factors must be considered when planning the system installation. Always consider the following BEFORE installing the KSU and wiring: The KSU is designed for wall-mounting only. The internal power supply operates on 1 17 VAC, 60 Hz, single-phase electricity. A 3-wire (parallel blade with ground) receptacle must be : ‘: El i I_ / F’ W ‘:. : ‘-, I’ provided on a dedicated, separately fused AMP crrcuit. Location(s) of telephone conduits or cable The KSU should be within 25 feet of the telephone company (TELCO) RJl 1 C. The KSU should be centrally located and assurances should be made to stay within prescribed cable lengths. 150 m (500’) 26 AWG Twisted pair cable 300 m (1000’) 24 AWG Twisted pair cable 450 m (1500’) 22 AWG Twisted pair cable 15 runs A well ventilated area having a recommended temperature range of 60 to 80 degrees (21-25 C) Fahrenheit, and a humidity range of 5 to 95% (non condensing). . Lighting and accessibility of the KSU for servicing. Protection from flooding, flammable materials, excessive dust and vibration. Proximity of radio transmitting equipment, arc-welding devices, copying machines and other’ electrical equipment that are capable of generating electriical interferences. Access to a good earth ground such as the Telco protector or a metallic COLD water pipe. Inspect the pipe for non-metallic joints. ‘so02 UNPACXliaG THE 308EX KSU Remove the KSU from the shipping carton and place it on a level working surface, face up. Inspect the KSU for physical damage. The KSU has no serviceable parts. . . 400.3 JGiu GROUNDING To ensure mat Iham witt upefate properly, a good earth ground Is recommended. The Telco protector ground terminal or a metallic COLD ! water pipe will usually provide a reliable ground path. if cold water pipe is used, carefully check that the pipe does not contain insulated joints that could isolate the ground. In the absence of the cold water pipe, a ground rod or other source may . ; be used. A No. 8 AWG copperwire should be used , ‘I between the ground source and the KSU. THE GROUND WIRE SHOULD BE KEPT AS Sl-td% ’ AS POSSIBLE AND CAN BE CONNECTED TO Tt@ GROUND LUG LOCATED Oh’ THE RIGHT OF THE KSU. (Figure 2.3) 400.4 KSU INSTALLA-mN “.. A) The KSU is designed for wall mounting only The KSU should NOT be mounted directly on@-_ , masonry surface. .- 8’ Cl Q El If the KSU is to te mounted on a masonry surface, a wood,?n backboard of sufficient SIZE _ should be attached to the wall and the KSU z. mounted on the backboard. Mount the KSU on the backboard usrng four fasteners. (The fasteners should be selected carefully so as to be capable of supportrng the ,511 KSU.) (Refer to Sec. 200.4 for KSU dimension@ _-, install the ground using an insulated 8 AWG copper wire. Attach one end to the grounding IL,.. on the leftside of the KSU cabinet and fasten G)) the other end to a good earth ground c, (Refer to Figure 2.3.KSU layout). _ , The KSU power supply is located within the .F KSU. Because the KSU is a sealed unit. all elecft-icai connecttons are provided externally L 1: The power cord exits the KSU on the right SIC&: ‘- Also on the right is a fuse holder that contains, a 0.5 Amp. slow-blow fuse. Power for the system is distributed internally (Refer to Figure 2.3). The power cord should not be used with a 3-wire-to-2-wire plug adapter. A surge protector (ill Model 428) should be used to protect the power supply from electrical surges. The surge protector should be- installed in accordance wrth REV - NOV. 1988 4-l
STARPLUS 308EX ISSUE 2 JULY 1,1987 the manufacturer’s instructions and applicable local electrical codes. WARNING: DO NOT PLUG-IN THE POWER CORD AT THIS TIME. 400.5 KSU CABLING On the right side of the KSU are the RJl 1 C connectors which are for CO lines. One (1) 25 pair Amphenol-type connector is provided on the left side of the KSU (Refer to Figure 2.2) and is marked J-l. The J-l connector requires 180 degree male ended plug cable for proper attachment. When connecting cable tail to the KSU, make sure the designation on the AMP hood matches the designation at the connector’s input on the KSU. After plugging in the required cables, a “horse shoe” fastener should be placed around the mated AMP connectors to secure the cable to the KSU connector. Verify that the wires tire ‘broperly cross-connected. Observe the telephone standard wiring color codes. Some points to be aware of while running the key telephone cabling are: Cabling should be routed to avoid flourescent light fixtures. electric motors and generators, welding equipment and radio transmitters. Additionally. care should be taken to avoid hot locations such as steam pipes and furnaces, and areas where wiring is subject to abrasion. CaUTiON It is NOT recommended that power be applied to the system during the cable termination process. 400.6 LIGHTNING PROTECTION The 308EX should have central office lines protected with proper lightning surge arrestors. The central office lines are exposed to damaging surges induced by direct or non-direct lightning strikes, The protection should contain a complement of 3-element gas discharge tubes which ground high - 4-2 potential surges, and associated circuits to absorb and filter lower-level surge potentials. Care should be ! taken to ensure that not more than one set of I protectors be installed on central office lines at installation premises. Improper installation of line protection can present a serious safety hazard. 400.7 KEY TELEPtiONE INSTALLATION ‘Y. - A maximum of eight (8) key telephones may be k ins+Lalled with the 308EX Key System. Each key telephone requires 2 pair (4 wires) for proper win: ‘;D It is commended that 3 pair twisted pair cable be used to connect the telephones to the system on[@,$ “home run” basis. The telephone end of the cab@:,!-, should be terminated on a modular jack. At the MDF end of the home run, the cable shoul&‘:‘-” be terminated on a separate station connecting blgi_c, cl (66Ml-50) for cross connection to the “J” cabie. This method of cabling will allow for easy isolation. of station equipment during trouble shooting ,_ I’ procedures. :’ 400.8 WALL MOUNT KIT INSTALLATION All connections to the Key Telephones are fully ’ , modular. To wall mount the Key Telephone, it is necessary to have one (1) Wall Mount Kit and :‘. one (1) 630-A type modular wall mount jack assembly equipped with two mounting lugs. A) Remove the mounting cord from the telephon?- This cord will no longer be needed. B) Substitute the short modular cord on the wail ’ mount baseplate for the mounting cord remov$& in A) above. . C) Rotate .the plastic number retainer upwards to : expose the screw underneath. Remove the ’ .* screw and slide the cover plate under the number retainer towards the hookswitch. D) Replace the cover plate with the handset retaih-9 tab that is mounted in the wall mount base plate, and secure with the screw fromCabove. E) Rotate the plastic number retainer downwards and snap into place. F) Align the mounting tab on the outer edges of th? wall mount base with the holes on the key tglephone base. Snap shut and fasten with the screw.
.,: STAWPLUS 308EX ISSUE 2 JULY 1,1987 - / mz- 110 G) The telephone can now be mounted to the wall by mating the two keyhole slots on the baseplate with the lugs on the modular cover assembly. Check to make sure that the modular connector on the baseplate-has a firm connection with the connection on the wall jack. (Figure 4.1) 400.9 PHONE BOX IN§?ALLATION The Phone Box can make calls to preassigned stations as well as receive and answer intercom calls. The unit should be located in weather protected areas where paging or monitoring is required. The Phone Box consists of a top housing and bottom mounting plate. The top housing has a speaker, microphone, wire terminals and electronic circuitry. The housings are separated by inserting a thin, flat-edged tool at the bottom rim of the assembly. By pressing inwards on the recessed retaining tab, the assembly will open. The connection of the Phone Box(es) to the KSU is identical to that of the electronic keyset. Refer to See. 400.7. The bottom plate of the Phone Box assembly is fastened to the wall by mounting with customer supplied No. 8 or larger pan head screws. The cable is routed through the cable-entry holes provided on the bottom plate and is connected to the screw terminal strip on the upper housing. Four (4) screw terminals are identified by wire color on the sIk-screened printed circuit board to correspond with the wiring sequence at the punchdown connector at the MDF. The slack wiring should be pulled back through the bottom mounting plate and the top housing snapped shut. 400.10 EXTERNAL MUSIC SOURCE MUSIC-ON-HOLD, as well as BACKGROUND MUSIC can be connected using a customer provided j tuner, tape deck, etc. Separate Music-on-Hold and background music volume adjustments are provided on the KSU. (Figure 2.2) Background Music (BGM) levels are also adjustable :lt each key telephone set. Connections are made on the J-l connector, the MOH pair. (Table 4-2) J If background music i’s desired, go to Section ; 500 (programming), Data Field 21 and enable background music. 400.11 ALARM INSTALLATIOi . --. The 306EX system may be used to transmit an ala’& signal to any station (except phone boxes) in the @ system. When activated by an external alarm system! a COntinUOUS tone is transmitted to the station speakers. Leads from the external alarm are connected to the terminals ALMT and ALMR (Figure 4.3). See Section 500.7 for programming ’ Alarm states. After the alarm has sounded, ,. -1~. the system must be reset by first clearing the alarm -,.: condition on the external system and then by liftin the receiver at any station programmed to receive Y! alarm and dialing 9. -. 400.12 EMTTERY BACK-UP -. The STARFLUS 308EX can be fully supported for complete operation during a power failure. An externally provided 24 VDC battery package : (gel type) and floa! charger is required. A convenient plug for battery connection is located,- on the left side of the KSU. (See Figure 2.2). Table 4.2 provides examples of recommended battery sizes for 2, 4 and 8 hour back-up at various system sizes. 4-3
STARPLUS 308EX ISSUE 2 JULY 1.1987 F”--. e:.-. .:. 400.13 EXTERNAL PAGING An amplifier for external paging may be connected to the 308EX Key Telephone System. Allowed telephones in the system can access this paging equipment by using a dial code. There ;s one (I ) External Paging Zone (without ampllfler) provided for in the 308EX Basic System. Two way talkback paging is possible.-- Tne output impedance of the paging zone is 600 Ohms at 0 dBm. The low level voice signal output is specified at 5 milliwatts. Dry contact control is provided to switch “ON” the external amplifier or to momentarily remove background music, if it IS externally supplied to the paging device. All connections are made on the J-l punchdown connector (Refer to Figure 4.3). The voice output from the Key Telephone System is provided on the EPVT B EPVR pair. The “make” contacts are identlfted as pair EPCTL. After connection is made to the paging port, DTMF tones are generated over the page port for an ancillary zone page unit. 400.14 LOUD BELL CONTROL The 308EX system provides relay contact closure to activate external signaling equipment when an outstde call rings in. The station that will receive this Loud Bell Control is selected in programming, data field 28. The Loud Bell Control dry contacts will follow the assigned ringing of that statton. Locate the LBCT and LBCR terminals on the connecting block(pair 21) Connect two wires to these terminals and route them to a DC power source provided by the customer. All Incoming CO lines assigned to ring at the station programmed to receive Loud Bell ringing will activate ihe Loud Bell Control, causing the LBC contacts to sequence In a .5 second on!2.5 seconds OFF rate until all lines have been answered. The LBC contacts are current-rated at 1 Amp!24 VDC. 400.15 EMERGENCY TRANSFER In the event of a commercial AC power interruption, one CO. PBX line will automatically transfer to a single tine telephone (if Installed) for emergency communications. This SLT should be ed,;ipped with a ringer. It can be DTMF type instrument or I rotary dial. Connection is done on the Jl block, -. pair 23. Table 4.2. 4.. 400.16 HEADSET INSTALLATION The 308 Key Telephone has been designed to operate with industry standard modular headset adapters and operator headsets. To modtfy a 3OE: ~. .., Key Telephone to use an external headset, plug tb,;-. headset adapter cord into the vacant handset jac@ on the key telephone base. Plug the telephone , handset cord into the headset adapter box where[ indicated by the headset manufacturer’s rnstructim&y j Then turn to the programming section of this man@l station configuration (data field 03). Enable the headset option for that particular station. Speakerphone operation is automatically disabled on Enhanced models and such features as On Hook Dialing and Handsfree speakerphone are rendered inoperable. However: lncomlng page. vo= announcements, tone ringing and background mus@j will still be heard over the keyset speaker. , 400.17 POWER-UP AFdD H’dSTALLATlON CHECKLIST --.:. Prior to actual power-up and initialization. the key system should be checked over to avoid start up delays or improper loading. A step-by-step check list is provided for this purpose. A) Ensure that the KSU is properly grounded according to the instructions in Section 400.3. B) Inspect the MDF for shorted wiring or impropei polarity that would affect the Key Telephones. C) Make sure that plug-ended MDF cables connected to the KSU are secure and are plugged into the correct position. D) Plug the AC power cord into the dedicated 117 VAC outlet. 4-4
S-l-ARPLUS 308EX KEY TI!bEPHOME SYSTEM Stallon 11 RED BL;WH BLACK OR/WI-l YELLOW wH!OR ‘v:;w j g i --- GREEN WHiBL Stallon 13 RED BU\Nti L BACK WH’OR YELLOW 0Fiiwt-i GREEN WHlBL StatIon 14 RED BUWH BLACK WH/OR YELLOW OR’WH GREEN WH.‘BL Statm 15 RED I BL!WH BLACK ! Wl-VOR YELLOW ORI’WH i t i i 4- i ! GREEN WU:8L Station 16 RED BL’WH BLACK WHIOA YELLOW GRIWH Stahon 17 GREEN ww6L EED Buwt-l EZACK WHIOR YELLOW c+vwH L , I ! MUSIC~ON~HOLDiDACKGROUND MUSK: EXTERNAL PAGE (VOICE) ‘, EXTERNAL PAGE Dr?Y C’%TACTS c I ALARM (Sensing) Fwcbon VT1 MDF Catde WbliBL ti vr3 wH!SL 30 VR3 SUWH 5 DT 3 RD‘BL I 31 OR3 BL’RD ! 6 - vi-4 RDIOR 32 va4 Of%0=ID 7 DT 4 RD/GN 33 OR4 GN!RD 8 vr5 RD:BN VA5 BNiRD i. “Z DT 5 RDfSL 35 DR5 SL’RD / 10 VI6 81c’BL 36 VR6 BUBK 11 DT 6 BK:OR 37 Cfi6 ORiBK > 12 vi7 BWGN 38 vR7 GN;BK 13 DT 7 Bt‘L%N 39 i CR7 I 6tmK I 14 VT8 B&St. I 40 ! LOUD BELL CONTROL 1 (Contact) Spare - _ Note: If no PFT connector Is located on the right side of the KSU, the power failure (CO line 1) trans- fer is wired in the Jl connector (VI/GN and GNNI; pins 48T and 23R). r F I l- EPVT YUGN 43 EPVR GwYL 18 EFCTL YUBN 44 EI;CTl. BNiYL 19 ALWT YUSL i 45 PMR SUYL 20 LBCIT WBL 46 LEClR E%vl 21 WGN 48 C%M ’ 23 REV - Nov. 1988
SYARPLUS 308%X ISSUE 2 JULY I,1987 - 400.18 5A-l-ERY BACK UP UNIT (BBU) I. INTWODUCTIQN The BBU houses&Q 12 V batteries connected in series which provide 24 V of DC power. The BBU also contains an AC input cord which provides charging power when the batteries are not rn use. Batteries are NOT. Included. A 10” 14 gauge jumper wire is provided for Interconnectron of the two 12 V batteries. Four adapter wares (approx. 2”) are provtded for matching the exact battery termrnal sze. A plastic tie wrap IS provided for securing the batteries once installed The BBU IS approved for use only with the Globe battery, model GC 1290 rated at 9 0 amp hours; and the Power Son!c. model PS-12240 rated at 24 amp hours These batteries may be obtained by calling your local telecommunicatrons supply house or calling the manufacturer direct and asking 75 for the nearest drstnbutor. % II. DESCRIPTION A Capacity The following table shows the approximate times for a fully charged supply to reach 90% voltage under different load conditions. TA8LE A-GLOBE BATTERY Discharge Current vs Time Current vs Time 5 amps 1 hr 2.5 amps 2 hr 30 min 1 amP 7 hr 30 min .5 amp 18 hr ,325 amp 20-i ht LI YASLE B-POWER SONIC BWTT%RY Dischargs Currw~t vs Time Current vs Time 5 amps 4 hrs , 2.5 amps 8 hrs 1 amP 20 hrs NOTE: All electronic key systems will begin to operate Intermittantiy below a certain input voltage. Typically reliable operation -w&be maintained to 90Fo of full voltage. B. Dimlansions 8” high, 13.5” wide, 7.75” deep ‘..“I^ Weight without batteries: 1 1 lb. C. Specifications -Output fused at 3.2 A, 250 V -Current limIted;- constant voltage charger - Gel type batteries -Charger float voltage is 27.6 V ( - Cut off voltage point is 21 V l D. Pwsr R,;Pcluirements l Input 117 VAC, 60 Hz I Fused at 0.5 A, 250 V E. Environment / Temperature: 0’ - 50’ C Humidity: Oyo - 95% III. IMSTALLATION A. Introduction These instructions cover installation procedure for the BBU. See Figure 2.2 for the location o the input socket. The input socket of the key system must be a female Mate-N-Lok.tyQe connector. 8. Installation Chedlist 2. _. The following items are required to install the BBU: 1 BBU with wire kit (5 wires) and tie wrap 4 No. 12 panhead screws (tf wall mounted Screwdriver Backboard or wall shelf if applicable I C. Mounting I 1. The BBU must be located within 6’ of an 2 AC receptacle and 3’ of the KSU: : 2. The BBU can be placed on a wa)l shelf or It can’be wall mounted. 3. To wall mount the BBU: -The 6BU is designed to be mounted on 8 backboard, either the backboard the KSU is mounted on or one specificzlly for the [ BBU. - Mark for screw placement. either by ,.:, measuring (the 2 top keyhole mounting slots are 8 % ” on center) or by placing the BBU against the backboard (before installing batteries) and marking the iocatioo of the 2 slots 4-6
- Partially insert 2 No. 12 panhead sheet metal screws into the backboard. -Suspend the BBU on these 2 screws. The large section of the keyhole will allow the unit to-easily pass over the screwhead. - Slowly lower the BBU so the small section of the keyhole is direct!y behind the screwhead. - Tighten each screw so the unit fits snugly against the backboard. - Insert 2 more screws into the bottom of the BBU where 2 more keyhole mounting slots are located. D. Connections 1. Remove the BBU cover by turning the 4 screw locks and lifting the cover. 2. Install the two 12 V DC batteries in the battery compartment. Thread the plastic tie wrap through the vent holes in the side of the battery compartment and fasten around both batteries. Cinch the tie wrap tight. 3. Connect one of the adapter wires to the black 10” jumper wire. Now install this jumper wire assembly between the NEG (- ) terminal of battery 1 and the POS (+) terminal of battery 2. 4. Connect another adapter wire to the BBU red battery wire. Now connect this wire to the POS (+) terminal of battery 1. 5. Connect the BBU black battery wire to the NEG ( - ) terminal of Battery 2. 6. Make sure the key system being connected 3 is turned on. Then connect the BB’J DC output cable to the battery input of the key system KSU. 7. Make sure the BBU power switch is In the OFF postIon. Then plug in the AC power cord. , 8. Turn the power switch on the BBU to ON Installation of the BBU is now complete. IV. GENERAL INFORMATION There is a “power on” LED which IS IIt when the -q supply is connected to the AC power source. There is also a “battery” LED which IS IIt when the battery back up is in use. The BBU IS a flltered battery back up power supply. Both rnput and outp: are fuse protected The charger clrcult IS floattng with respect to ground The charglngclrcult provide a constant voltage and IS current limrted to 350 I mllllamps to the 2 gel cells. t V. MAINTENANCE In order to ensure proper operation of the battery , supply. the foilowing ooeratto.1 should be performej once a month: - Unplug the key system and the battery back up 1 unit from the AC power to allow operation from the baiteries for 15 minutes - Plug the key system and BBU power cord back into the AC outlet n VI. TROUBLESHOOTING When trouble IS reported, verify that AC power IS being supplled to the unit and that there are no blown fuses. Check the LED’s to see if they are 111 Assistance tn trouble shooting IS available from the factory. When cajlrng you should have a VOM and ( test set avaIlable and be calling from the job ste Call l-800-843-4863. 4-7
STARPLUS 308EX ISSUE 2 JULY 1,198? TABLE 4-2 A-GLOBE BATTERY , CONFIGURATION 1x2 2x4 3x6 3x8 AMP DRAW 0.5 AMP 0.7 AMP 1 AMP 1.4 AMP l APPROX BACK UP TIME I 18 HRS I 12 HRS I 7.5 HRS I 5 HRS B-POWER SONiC BATTERY CONFIGURATION 3x6 1 3x8 AMP DRAW 0.5 AMP 0.7 AMP 1 AMP 1.4 AMP l APPROX BACK UP TIME 20+ HRS 20+ HRS 20 HRS 15 HRS NOTE: Approximate back-up times depict maximum current draw. Actual back-up times will vary depending on system use and ambient temperatures. Instaila:lon of the BBU IS now ccmplele + m 24 VDC - Low Vollage Plug Ou!puls Battery Compartment dBBIJ Charger ~~1 Jumper BaK 2 4-8
STARPLUS 30BEX ISSUE 2 JULY 1,19$7 , I i I P WALL MOUNT TYPE 630 JACK -7 NE ‘. BASE PLATE CONNECTING , BLOCK MOUNTING PLATE ’ i ‘,, /_ PLATED STUDS / FOR WALL MOUNTED _ :.:I: PHONES 4-9
STARPLUS 308EX KEY TELEPHONE SYS~M I STATION WIRING 1 KSU d-pin I Ksu -- i PFT connector I I FROM RJI IC FRocEssoR OR I POWER FAILURE STATION I I I -- I I -NOTE1 I I 1 np / I I I I / np I Green 1 / I r$ I CO LWE 1 RF-G I I I I I I ,.’ I Rlffi I Red f I I I I I. I I vr vu DY REV - NOV. 1988 4-10