Toshiba Strata Se, Strata Vie General Description Manual
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01 GENERAL 01 .Ol Thus section describes the maintenance procedures used for the diagnosis of faults in this electronic key telephone system. Faults are clas- sified and then cleared by replacing the apparatus and performing operational tests in the se- quences prescribed by the fault clearing flow- charts in Paragraph 05. 02 FAULT CLASSIFICATION 02.01 A Fault Classification Flowchart is pro- vided to ensure that fault clearing is pursued in a logical sequence (Chart No. 1). 02.02 An assumption is made in the flowcharts that the fault was discovered and reported by an EKT user. All faults, therefore, are classified ac- cording to the way they would appear at the EKT. T’ 02.03 Faults and associated flowcharts in Ta- ble A are organized into the following categories: TABLE A - FLOWCHARTS Flowchart Title 1 Fault Classification 2 Power Faults 3 Station Faults 4 HKSU Faults 5 CO Line Faults 6 MOH Faults 7 Page/BGM Faults 8 Door Phone Faults 9 SMDR Faults 10 OPX Faults 11 OPL Faults 12 Reynote Maintenance Faults 03 FAULT CLE.ilR:!.dG PROCEZURES 03.01 Before attempting to clear any fault, en- sure that it is in the system and not caused by as- sociated external equipment, such as wiring, MOH source, etc. IMPORTANT! Many system features are assigned, enabled or disabled using software entries as de- scribedin Programming Procedures. Further, with the exception of Programs 5XX - SXX, programming changes are not effective until the new data has been secured in working memory (see Paragraph 02.06 of Pro- gramming Procedures). lt is important to verify that the system programming is cor- rect and functional before troubleshooting the hardware. FAULT FINDING SECTION 500-036-500 JANUARY 1988 03.02 In new systems, or when the SCCU/VCCU PC6 has been changed, the initialization procedure must be performed before testing. The system data stored on the original SCCU/VCCU will be protected from loss by the backup battery on that PCB. There- fore, the initialization sequence should not be per- formed if the original PCB is reinstalled. 03.03 Faults in the system are cleared by re- placing PCBs, EKTs or the power supply, as tn- strutted in the flowcharts. 03.04 Five symbols are used in the flowcharts, which are identified in Figure 1. Start and end of a flowchart sequence c3 Important notes af- fecting the fault clear- ---- ing procedure EI Question to be an- swered YES or NO 0 Progression TO or FROM another flow- chart location. Let- ters will denote exact entrance or exit 0 point Statement of a re- quired action FIGURE 1 -FLOWCHART SYMBOLS 03.05 The flowcharts are sequentially ar- ranged to permit rapid fault localization within the system. All fault clearing must begin with the Fault Classification Flowchart, which is arranged in the correct fault locating sequence. 03.06 The following precautions must be ob- served when handling PCBs.
FAULT FIBJDING SECTION 500-036-500 JANUARY 1988 DO NOT: l Drop a PCB. l Stack one PC6 on top of another. l Handle a PCB wrthout discharging any static electrrcity from your person by touching the grounded HKSU. l Touch PCB contacts with your fingers. IMPORTANT! If the fault is not cleared by substituting a PCB, the original PC6 must be reinstalled in the HKSU before trying another PCB. 04 DEFECTIVE APPARATUS RETURNS 04.01 When a defective system apparatus is shtpped for repair, the apparatus must be packed In a suitable container (the original box is highly recommended), as follows: a) Anti-static container for the SSTU, SCOU, VCOU and SMOU PCBs. b) Paper container for the VCCU PCB. c) Plastic bags for EKTs, HKSU, etc. 04.02 NEVER WRITE ON THE APPARATUS IT- SELF! Describe the nature of the defect on an in- formation tag. Attach the tag to the front of the unit with string (not wire) so the tag can remain attached during the testing and repair process. 04.03 If different and/or additional faults are created in rhe system by substituting a PCB, tag and return the substitute PCB as a defective unit. 05 s FAULT IDENTIFICATION and ELIMINATION PROCEDURES 05.01 The SCCU/VCCU PCB may contain a “soft” fault due to static electricity. If it is found defective during the fault finding procedures, attempt to clear a soft fault prior to returning the SCCUNCCU PCB for repair. The correct procedure for this is to re- install the SCCU/VCCU, perform the initialization procedure, and then reprogram the system as nec- essary to test for the fault. If the fault returns after these procedures are performed, tag the defective SCCU/VCCU PCB and return it for repair. -2- 06 POWER SUPPLY 06.01 If a power supply fault is suspected, the power supply should be removed from the HKSU after unplugging the power cable. Using a volt- meter, check the power supply output voltages at the power supply cable connector per the diagram below: STRATA Vle - HPSU 7120 (Pl connector): RD ELK 6RN ELK WH BLK GRN +5 WE +12 12VE -24 24VE FG . . . . . I. ira b 1 2 3 a 5 6789 10 STRATA Se - HPSU 6120 (P7 connector): BRN RD ELK ELK BLK BLK WH WH +12 l 5 5VE 12VE 24VE +24 . . . b b nnb 1 2 3 4 5 6 7 8 9 10 06.02 Voltages should fall wrthin the following ranges: Nominal Range +24 t23.0 - 29.0 +12 tlO.8 - 13.2 +5 t4.75 - 5.25 06.03 If voltage checks indicate a power supply fault, replace the HPSU with a correctly operating unit. Refer to the installation section of this man- ual for HPSU installation procedures. 07 STATION CABLE CONTINUITY CHECK 07.01 Voltmeter Test 07.02 The continuity of the cable run between the HKSU and the EKT is checked with a voltmeter as follows: 1 2 NOTE. Perform the following at the locations indi- cated: 1. Modular block: Check all station cables. 2. MDF: Check cable from HKSU to MDF. ) Disconnect the EKT. I) Using a DC voltmeter: measure between the wires of the two pairs to verify the readings shown in Table 6. 3) An improper reading indicates an open, crossed or shorted wire.
4) For the MDF-to-EKT cable, a more precise check IS made using an ohmmeter. TABLE B STATION CABLE CONTINUITY CHECK USING VOLTMETER FROM TO VOLTAGE* Pair Wire COb Pair Wwe CC&Or 1 T Green 2 T Black 24 1 R Red 2 T Black 24 1 T Grl??i- 2 R Yellow 24 1 R Red 2 R Yellov: 24 1 T Green 1 .R Red 0 2 T Red 2 R Yellow 0 3 T While 3 R Blue 0 3 T Whffe 1 R Red 0 3 3 Blue 1 R Red 0 3 T Wh!lE 1 T Green 0 3 R Blue 1 T Green 0 3 T Whsre 2 T Black 0 ,3 R Blue 2 T Black 0 3 T Whlre 2 A Yellow 0 3 R Blue 2 R Yellow 0 *Nominal voltage- within the power supply limits of ~23.2 - 28.2 VDC while under AC power. 07.10 Ohmmeter Test 07.11 The continuity of the cable run between the HKSU and the EKT is checked with an ohm- meter as follows: 1) Disconnect the EKT. 2) At t!-je L’IDF, remove the bridging clips. 3j Using an ohmmeter, measure the resistance between all combinations of the four wires at - the modular block. All measurements should exceed 1 M ohm. 4) At the MDF, place shorting jumper wires be- tween the T and R of pair #l (green-red), the T and R of pair #2 (black-yellow), and the T and R of pair #3 (blue-white). 5) At the modular block, measure the resistance between all wire combinations. The proper readings are shown in Table C. FAULT FINDING SECTION 500-036-500 JANUARY 1988 TABLE C STATION CABLE CONTINUITY CHECK USING OHMMETER -__ FROM TO RESISTANCE Pair Wwe Color Pan Wire Color : 1 T Green 2 T Black 1 iJ 5?C- ,l R Red 2 T Blacb 1 r: CA-,7 1 T Green 2 R : Yellow 1 M OFF? 1 R Red 2 R Yellow 1 v 07r- 1 T Green 1 R Red 55?A Ohr-5’ 2 T Black 2 R Yellow 55M 0Pr-x 3 T Where 3 R Blue 55 mns’ 3 T White 1 R Red lMo-rr 3 R Blue 1 R Red : m 0>7- ? T wri11e 1 T Green 1M onr- 3 R Blue 1 T Green i M OCR- 3 T White 2 T Black 1 M o’ln 3 a Blue 2 T Black 1M on?- 3 T WhNe 2 R Yellow i rs O-T ‘NOTE. The green-red and black- yellow measure- ments should be within 10% of each other. -3-
CHART NO. 1 FAULT CLASSIFICATION Please read General Malnrenance Informalton before proceeding. 1 ( ST?“‘) / Does /- YES NO ------. To A STA FAULT FINDING SECTION 500-036-500 JANUARY 1988 Uoes the taulr affecr all Lnecn CI breakers power fndl
CHART NO. 1 FAULT CLASSIFICATION (cont.) F ram 1 NO f To To To NO To c2 0 Page 6 -5- FAULT FINDING SECTION 500~D36-500 JANUARY 1988
FAULT FINDING SECTION 500-036-500 JANUARY 1988 CHART NO. 1 FAULT CLASSIFICATION (cont.) From I NO 1 NO 1 NO 1 NO Fault should have been classified. Return to Page 4. -6-
CHART NO. 2 From POWER FAULTS Go to Page 4 Is the HKSU l Power swatch off. l Operate the 24V circuit breaker on the HKSU. l Power switch on. . Replace HKSU. l Tag defective HKSU and returr for repaIr. I 1 YES . Power switch off. . Operate the 24V i c!rcuIt breaker on the HKSU. l Power switch on FAULT FINDING SECTION 500-036-500 JANUARY 1988 Input IO the HKS’L 23.2- 20.2V7 NO the HKSU 23.2 l Power switch off. . Remove PCBs except the SMAUI VMAU. l Operate circuit breakers. l Power switch on. YES /A -7-
From Pl 0 Page 7 NO Replace the HKSU. FAULT FINDING SECTION 500-036-500 JANUARY 1988 CHART NO. 2 POWER FAULTS (cont.1 From one at a time. l Take note of failure If it occurs and replace l Be sure to switch power Tag defectwe PCBIsl and return for repaw. return for repalr. l Check power supply fuses and AC source. l Replace or repajr as necessary. 23 END -8- l Replace power ,.’ SUPPlY. l Tag defectwe unit and return for repair. c-4 END
From STA c Page 4 _c-c CHART NO. 3 STATION FAULTS HVSU in EKT F ram To Tag the defectwe unltls) ~ YES and return for repalr. YES END Verify statton cable per Tables Stallon port on another FAULT FINDING SECTION MO-036490 JANUARY 1988 To Replace Replace aPP:oprlatr svcu. awromare SSTU. YES J v END
1 FAULT FINDING SECTION 500-036-500 JANUARY 1988 CHART NO. 4 H KSU FAULTS From Remove’ scou!vcou. SEPU, SMOU. i- . Reinstall all I Replace HKSU. Tag defective PCBkl and return for repair. Tag defective H KSU and return for repair. -lO-