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Toshiba Strata Se, Strata Vie General Description Manual

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    							01 GENERAL 
    01 .Ol Thus section describes the maintenance 
    procedures used for the diagnosis of faults in this 
    electronic key telephone system. Faults are clas- 
    sified and then cleared by replacing the apparatus 
    and performing operational tests in the se- 
    quences prescribed by the fault clearing flow- 
    charts in Paragraph 05. 
    02 FAULT CLASSIFICATION 
    02.01 
    A Fault Classification Flowchart is pro- 
    vided to ensure that fault clearing is pursued in a 
    logical sequence (Chart No. 1). 
    02.02 An assumption is made in the flowcharts 
    that the fault was discovered and reported by an 
    EKT user. All faults, therefore, are classified ac- 
    cording to the way they would appear at the EKT. 
    T’ 
    02.03 Faults and associated flowcharts in Ta- 
    ble A are organized into the following categories: 
    TABLE A - FLOWCHARTS 
    Flowchart Title 
    1 Fault Classification 
    2 Power Faults 
    3 Station Faults 
    4 HKSU Faults 
    5 CO Line Faults 
    6 MOH Faults 
    7 Page/BGM Faults 
    8 Door Phone Faults 
    9 SMDR Faults 
    10 OPX Faults 
    11 OPL Faults 
    12 Reynote Maintenance Faults 
    03 FAULT CLE.ilR:!.dG PROCEZURES 
    03.01 Before attempting to clear any fault, en- 
    sure that it is in the system and not caused by as- 
    sociated external equipment, such as wiring, 
    MOH source, etc. 
    IMPORTANT! 
    Many system features are assigned, enabled 
    or disabled using software entries as de- 
    scribedin 
    Programming Procedures. Further, 
    with the exception of 
    Programs 5XX - SXX, 
    programming changes are not effective until 
    the new data has been secured in working 
    memory (see Paragraph 02.06 of Pro- 
    gramming Procedures). lt is important to 
    verify that the system programming is cor- 
    rect and functional before troubleshooting 
    the hardware. 
    FAULT FINDING 
    SECTION 500-036-500 
    JANUARY 1988 
    03.02 In new systems, or when the SCCU/VCCU 
    PC6 has been changed, the initialization procedure 
    must be performed before testing. The system data 
    stored on the original SCCU/VCCU will be protected 
    from loss by the backup battery on that PCB. There- 
    fore, the initialization sequence 
    should not be per- 
    formed if the original PCB is reinstalled. 
    03.03 Faults in the system are cleared by re- 
    placing PCBs, EKTs or the power supply, as tn- 
    strutted in the flowcharts. 
    03.04 Five symbols are used in the flowcharts, 
    which are identified in Figure 1. 
    Start and end of a 
    flowchart sequence c3 
    Important notes af- 
    fecting the fault clear- ---- 
    ing procedure EI 
    Question to be an- 
    swered 
    YES or NO 
    0 
    Progression TO or 
    FROM another flow- 
    chart location. 
    Let- 
    ters will 
    denote 
    exact entrance or exit 
    0 
    point 
    Statement of a re- 
    quired action 
    FIGURE 1 -FLOWCHART SYMBOLS 
    03.05 The flowcharts are sequentially ar- 
    ranged to permit rapid fault localization within the 
    system. All fault clearing must begin with the 
    Fault Classification Flowchart, which is arranged 
    in the correct fault locating sequence. 
    03.06 The following precautions must be ob- 
    served when handling PCBs.  
    						
    							FAULT FIBJDING 
    SECTION 500-036-500 
    JANUARY 1988 
    DO NOT: 
    l Drop a PCB. 
    l Stack one PC6 on top of another. 
    l Handle a PCB wrthout discharging any static 
    electrrcity from your person by touching the 
    grounded HKSU. 
    l Touch PCB contacts with your fingers. 
    IMPORTANT! 
    If the fault is not cleared by substituting a 
    PCB, the original PC6 must be reinstalled in 
    the HKSU before trying another PCB. 
    04 
    DEFECTIVE APPARATUS RETURNS 
    04.01 When a defective system apparatus is 
    shtpped for repair, the apparatus must be packed 
    In a suitable container (the original box is highly 
    recommended), as follows: 
    a) Anti-static container for the SSTU, SCOU, 
    VCOU and SMOU PCBs. 
    b) Paper container for the VCCU PCB. 
    c) Plastic bags for EKTs, HKSU, etc. 
    04.02 NEVER WRITE ON THE APPARATUS IT- 
    SELF! Describe the nature of the defect on an in- 
    formation tag. Attach the tag to the front of the 
    unit with string (not wire) so the tag can remain 
    attached during the testing and repair process. 
    04.03 If different and/or additional faults are 
    created in rhe system by substituting a PCB, tag 
    and return the substitute PCB as 
    a defective unit. 
    05 
    s FAULT IDENTIFICATION 
    and ELIMINATION PROCEDURES 
    05.01 The SCCU/VCCU PCB may contain a “soft” 
    fault due to static electricity. If it is found defective 
    during the fault finding procedures, attempt to clear 
    a soft fault prior to returning the SCCUNCCU PCB 
    for repair. The correct procedure for this is to re- 
    install the SCCU/VCCU, perform the initialization 
    procedure, and then reprogram the system as nec- 
    essary to test for the fault. If the fault returns after 
    these procedures are performed, tag the defective 
    SCCU/VCCU PCB and return it for repair. 
    -2- 
    06 POWER SUPPLY 
    06.01 If a power supply fault is suspected, the 
    power supply should be removed from the HKSU 
    after unplugging the power cable. Using a volt- 
    meter, check the power supply output voltages at 
    the power supply cable connector per the diagram 
    below: 
    STRATA Vle - HPSU 7120 (Pl connector): 
    RD 
    ELK 6RN ELK WH 
    BLK GRN 
    +5 WE +12 12VE -24 24VE FG 
    . . . . . I. ira b 
    1 
    2 3 a 5 6789 10 
    STRATA Se - HPSU 6120 (P7 connector): 
    BRN RD ELK ELK BLK BLK WH WH 
    +12 l 5 5VE 12VE 24VE +24 
    . . . b b 
    nnb 
    1 
    2 3 4 
    5 6 7 8 9 10 
    06.02 
    Voltages should fall wrthin the following 
    ranges: 
    Nominal Range 
    +24 t23.0 - 29.0 
    +12 tlO.8 - 13.2 
    +5 t4.75 - 5.25 
    06.03 
    If voltage checks indicate a power supply 
    fault, replace the HPSU with a correctly operating 
    unit. Refer to the installation section of this man- 
    ual for HPSU installation procedures. 
    07 
    STATION CABLE CONTINUITY CHECK 
    07.01 Voltmeter Test 
    07.02 The continuity of the cable run between 
    the HKSU and the EKT is checked with a voltmeter 
    as follows: 
    1 
    2 NOTE. 
    Perform the following at the locations indi- 
    cated: 
    1. Modular block: Check all station cables. 
    2. MDF: Check cable from HKSU to MDF. 
    ) Disconnect the EKT. 
    I) Using a DC voltmeter: measure between the 
    wires of the two pairs to verify the readings 
    shown in Table 6. 
    3) An improper reading indicates an open, 
    crossed or shorted wire.  
    						
    							4) For the MDF-to-EKT cable, a more precise 
    check IS made using an ohmmeter. 
    TABLE B 
    STATION CABLE CONTINUITY CHECK 
    USING VOLTMETER 
    FROM TO VOLTAGE* 
    Pair Wire COb Pair Wwe CC&Or 
    1 T Green 
    2 T Black 24 
    1 R Red 2 T Black 24 
    1 T Grl??i- 2 R Yellow 24 
    1 R Red 2 R Yellov: 24 
    1 T 
    Green 1 .R Red 0 
    2 T 
    Red 
    2 R Yellow 
    0 
    3 T While 3 R 
    Blue 0 
    3 T Whffe 1 R Red 0 
    3 3 Blue 1 R Red 0 
    3 T Wh!lE 1 T Green 0 
    3 R Blue 1 T Green 0 
    3 T Whsre 2 T 
    Black 0 
    ,3 R Blue 2 T Black 0 
    3 T Whlre 2 A Yellow 0 
    3 R Blue 2 R Yellow 0 
    *Nominal voltage- within the power supply 
    limits of ~23.2 - 28.2 VDC while under AC 
    power. 
    07.10 Ohmmeter Test 
    07.11 The continuity of the cable run between 
    the HKSU and the EKT is checked with an ohm- 
    meter as follows: 
    1) Disconnect the EKT. 
    2) At t!-je L’IDF, remove the bridging clips. 
    3j Using an ohmmeter, measure the resistance 
    between all combinations of the four wires at 
    - 
    the modular block. All measurements should 
    exceed 1 M ohm. 
    4) At the MDF, place shorting jumper wires be- 
    tween the T and R of pair #l (green-red), the T 
    and R of pair #2 (black-yellow), and the T and R of 
    pair #3 (blue-white). 
    5) At the modular block, measure the resistance 
    between all wire combinations. The proper 
    readings are shown in Table C. FAULT FINDING 
    SECTION 500-036-500 
    JANUARY 1988 
    TABLE C 
    STATION CABLE CONTINUITY CHECK 
    USING OHMMETER 
    -__ 
    FROM TO RESISTANCE 
    Pair Wwe 
    Color Pan Wire Color 
    : 1 T 
    Green 2 T Black 1 iJ 5?C- 
    ,l R Red 
    2 T Blacb 1 r: CA-,7 
    1 T 
    Green 2 R : Yellow 1 M OFF? 
    1 R Red 
    2 R Yellow 1 v 07r- 
    1 
    T Green 1 R Red 55?A Ohr-5’ 
    2 T Black 2 R Yellow 55M 0Pr-x 
    3 T Where 3 R Blue 55 mns’ 
    3 T White 1 R 
    Red lMo-rr 
    3 R Blue 1 R Red : m 0>7- 
    ? T 
    wri11e 1 
    T 
    Green 1M onr- 
    3 R Blue 1 T 
    Green i M OCR- 
    3 T White 2 T 
    Black 1 M o’ln 
    3 a Blue 2 T Black 1M on?- 
    3 T WhNe 2 R Yellow i rs O-T 
    ‘NOTE. 
    The green-red and black- yellow measure- 
    ments should be within 10% of each other. 
    -3-  
    						
    							CHART NO. 1 
    FAULT CLASSIFICATION 
    Please read 
    General Malnrenance 
    Informalton before 
    proceeding. 
    1 
    ( ST?“‘) 
    / Does  
    /-  
    YES 
    NO ------. 
    To 
    A 
    STA 
    FAULT FINDING 
    SECTION 500-036-500 
    JANUARY 1988 
    Uoes the 
    taulr affecr all 
    Lnecn 
    CI breakers 
    power fndl  
    						
    							CHART NO. 1 
    FAULT CLASSIFICATION 
    (cont.) 
    F ram 
    1 NO 
    f 
    To 
    To 
    To 
    NO 
    To 
    c2 
    0 
    Page 6 
    -5- FAULT FINDING 
    SECTION 500~D36-500 
    JANUARY 1988  
    						
    							FAULT FINDING 
    SECTION 500-036-500 
    JANUARY 1988 
    CHART NO. 1 
    FAULT CLASSIFICATION 
    (cont.) 
    From 
    I NO 
    1 NO 
    1 NO 
    1 NO 
    Fault should have 
    been classified. 
    Return to Page 4. 
    -6-  
    						
    							CHART NO. 2 
    From POWER FAULTS 
    Go to Page 4 
    Is the HKSU 
    l Power swatch off. l Operate the 24V 
    circuit breaker 
    on the HKSU. 
    l Power switch on. . Replace HKSU. 
    l Tag defective 
    HKSU and returr 
    for repaIr. 
    I 1 YES  . Power switch off. 
    . Operate the 24V 
    i 
    c!rcuIt breaker 
    on the HKSU. 
    l Power switch on 
    FAULT FINDING 
    SECTION 500-036-500 
    JANUARY 1988 
    Input IO the HKS’L 
    23.2- 20.2V7 
    NO 
    the HKSU 23.2 
    l Power switch off. 
    . Remove PCBs 
    except the SMAUI 
    VMAU. 
    l Operate circuit 
    breakers. 
    l Power switch on. YES 
    /A 
    -7-  
    						
    							From 
    Pl 
    0 Page 7 
    NO 
    Replace the 
    HKSU. 
    FAULT FINDING 
    SECTION 500-036-500 
    JANUARY 1988 
    CHART NO. 2 
    POWER FAULTS (cont.1 
    From 
    one at a time. 
    l Take note of 
    failure If it 
    occurs and replace 
    l Be sure to 
    switch power 
    Tag defectwe 
    PCBIsl and return 
    for repaw. return for repalr. 
    l Check power 
    supply fuses and 
    AC source. 
    l Replace or repajr 
    as necessary. 
    23 END 
    -8- 
    l Replace power 
    ,.’ SUPPlY. 
    l Tag defectwe 
    unit and return 
    for repair. 
    c-4 END  
    						
    							From 
    STA 
    c Page 4 
    _c-c 
    CHART NO. 3 
    STATION FAULTS 
    HVSU in EKT 
    F ram 
    To 
    Tag the 
    defectwe unltls) ~ YES 
    and return 
    for repalr. 
    YES 
    END Verify statton 
    cable per Tables Stallon port 
    on another 
    FAULT FINDING 
    SECTION MO-036490 
    JANUARY 1988 
    To 
    Replace 
    Replace 
    aPP:oprlatr 
    svcu. awromare 
    SSTU. 
    YES J 
    v 
    END  
    						
    							1 
    FAULT FINDING 
    SECTION 500-036-500 
    JANUARY 1988 
    CHART NO. 4 
    H KSU FAULTS 
    From 
    Remove’ 
    scou!vcou. 
    SEPU, SMOU. 
    i- . Reinstall all 
    I 
    Replace HKSU. Tag defective 
    PCBkl and 
    return for repair. 
    Tag defective 
    H KSU and 
    return for 
    repair. 
    -lO-  
    						
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