Sega Virtua Striker 2002 Kit Installation Service Manual
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56www.seuservice.com57www.seuservice.com 7 - 3 REPLACING THE DIMM BOARD BATTERY PACK Do not disassemble the battery pack and the batteries. If you should fail to observe this instruction, the internal wires and/or protective devices may be damaged; as a result the safety system may not function when discharging and recharging, eventually causing an overheating, fire and explosion. If you should disassemble the batteries, the generated gases may harm your throat and the negative plate may overheat and make a fire. Do not make an external short circuit of the battery pack and the batteries. If you should fail to observe this instruction, the batteries may overheat, make a fire, and explode. Do not fire the battery pack and the batteries. If you should fail to observe this instruction, the batteries may make a fire and explode. Do not leave the battery pack and the batteries nearby the heat source (fi re or heater) or under the intense direct sunlight and flaming sun. If you should fail to observe this instruction, the batteries may reduce the service life and in the worst case may overheat, make a fire, and explode. Do not leave the battery pack and the batteries in water or seawater. Also do not apply water or seawater onto the battery pack and the batteries. If you should fail to observe this instruction, the internal wires and/or protective devices may be damaged; as a result the safety system may not function when discharging and recharging, eventually causing an overheating, fire and explosion. Also water may be electrolyzed into oxygen and hydrogen, and eventually the battery's sealed section may be corroded and the internal liquid may leak. Do not solder on the battery pack's terminals. If you should fail to observe this instruction, the armor may be heated and melted or the internal wires may be damaged, eventually causing an overheating, fire and explosion. Also, when the battery's temperature reaches to 100º or more, the battery may leak its internal liquid due to destruction of its plastic parts (gasket, separator, etc.), or may overheat, make a fire, or explode due to internal short-circuit. Do not insert or connect the battery in a reversal polarity. If you should fail to observe this instruction, the battery may be externally short-circuited and eventually overheat, make a fire, or explode, depending on the device you connect with. When handling the battery pack, observe the following instructions. If you do not observe the instructions described by this book, the Sega bears no responsibilities against any resulted problems. Prohibitions and Cautions to Handle the Battery Pack WARNING!
58www.seuservice.com59www.seuservice.com Do not tightly seal the battery pack when installing it onto an external device. Flammable gas is generated from the battery when its safety mechanism has functioned. If you should fail to observe the above-described instruction, sparks from motors, switches, etc. may cause the gas to fire. Therefore, install the battery pack so that the gas can be quickly released from the external device. Do not use the battery pack for the device/usage other than this game system. If you should fail to observe this instruction, the battery and/or the device may be damaged due to non-applicable specifications. Do not strike a nail in, hammer, step on, or apply any other forms of pressures and shocks on, the battery. If you should fail to observe this instruction, the battery may be deformed. As a result, the battery may burst at its sealed sections to leak the internal liquid, or may be short-circuited internally to overheat, make a fire, and explode. Do not use a battery charger because any battery charger is not usable for this battery pack. If you should fail to observe this instruction, the gas may be suddenly generated in the battery and eventually the battery may overheat, make a fire or explode. If the battery in use or in keeping shows an abnormal indication (deformation, change of color, bursting of the armor cover, etc.), immediately stop using or keeping it. If it leaks and smells abnormally, immediately keep it away from fire and put it in a safety box. If the liquid leaks from the battery and gets in your eyes, do not rub your eyes but immediately wash them with clean water (city water etc.); and consult a medical doctor for a treatment. If you should fail to observe this instruction, the liquid may harm your eyes. The battery pack armor (a polyvinyl chloride tube) may be damaged or deformed by external force or heat. When transporting the battery pack or replacing it with a new one, therefore, be careful not to drop or excessively shock it. Do not continue to use any damaged or deformed battery pack. If you should fail to observe this instruction, the battery may overheat, make a fore, or explode. The battery pack contains a printed circuit board (PCB) for protective circuitry. It may be destroyed by the static electricity. When handling or servicing the battery pack, therefore, take preventive measures against the static electricity. If your battery pack has shown destruction of a protective circuitry PCB, do not continue to use it. If you should fail to observe this instruction, the battery may overheat, make a fore, or explode. When wiring the battery pack to a device, be careful not to apply excessive force onto the connectors and lead wires. The battery may overheat, make a fire, or explode if the connectors and lead wires are damaged. Do not do away with the used battery packs carelessly because they may contaminate the environment. Submit them to an industrial waste disposal plant. Pack the used battery packs and thereby avoid damaging them, before delivering them to an industrial waste disposal plant. WARNING!
58www.seuservice.com59www.seuservice.com FIG. 7. 3 BATTERY COVER BATTERY PACK 401-0076 When a GD-ROM readout time seems to be longer than before, the cause may be a reduction of DIMM board battery pack's charge. Usually, the DIMM board battery pack reaches its service life about 16 months after starting to use. Do not use a battery charger because any battery charger is not usable for this battery pack. Instead, replace the battery pack with a new one as follows: Refer to "7-1 REMOVING/INSTALLING THE DIMM BOARD CASE" and remove the DIMM BOARD CACE from the TRIFORCE. Using a flat-blade screwdriver, lift up the battery cover and thus remove it from the DIMM board case. Press the tab of the battery pack connector and pull it; thus remove it from the DIMM board. Firmly connect the connector of a new battery pack into the DIMM board. Return the battery cover to the DIMM board case. Refer to "7-1 REMOVING/INSTALLING THE DIMM BOARD CASE" and fix the DIMM BOARD CACE to the TRIFORCE. Submit the used battery packs to an industrial waste disposal plant. Thus they must be disposed according to the local laws and regulations. DIMM Board Battery Pack SEGA PART No. 401-0076 SEGA PART NAME BATTERY PACK CGR-B/241A
60www.seuservice.com61www.seuservice.com 7 - 4 KEY CHIP KEY CHIP DIMM BOARD CASE KEY CHIP SLOT TAB FIG. 7. 4 The key chip is a precision device. Handle it carefully because it may be dam- aged by heat, shock, and static electricity. The key chip is contained in the GD-ROM disc case. Always use them as a set. Installing the key chip Remove the key chip from the GD-ROM disc case. Insert the key chip vertically into the slot of the DIMM board case for TRIFORCE; be careful about an inserting direction in this instance. Make sure that the key chip is seated firmly and com- pletely. Removing the key chip Pressing the tab of the key chip, hold its end and remove it from the DIMM board case. Keep the GD-ROM disc and the key chip as a set. STOP IMPORTANT!
60www.seuservice.com61www.seuservice.com Handling the GD-ROM Disc Do not contaminate the discs with your fingerprints or dust particles. Contaminated discs may lower audio and video quality. When cleaning the discs, do not use volatile chemicals (benzine, thinner, etc.), cleaning sprays, and antistatic agents. Do not use cracked, warped, or damaged discs. Do not attach papers or seals onto the discs; do not scratch the discs. Do not use the discs with a sign of peeled seals, tapes, etc. Observing these instructions, do not insert such a non-usable disc into the GD-ROM drive. Otherwise the inserted disc can not be ejected. When cleaning a heavily contaminated disc, use clean cloth that has been soaked in water and squeezed. Then remove moisture with dry cloth. When holding a disc, be careful not to contaminate it with your fingerprints. 7 - 4 GD-ROM DISC How to Hold a Disc With both hands: Put your thumbs and forefingers of both hands on the disc's 4 edges. With one hand: Insert your forefinger into a central hole and at the same time put your thumb and middle finger on the disc's 2 edges. Use clean cloth to wipe the disc gently into a radial direction. STOP IMPORTANT!
62www.seuservice.com63www.seuservice.com FIG. 7. 5 Installing the GD-ROM disc Remove the 1 truss head screw that fixes the GD-ROM drive lid (DISC LID). And turn clockwise the lid to remove. Take out the GD-ROM disc from its case, and set it onto the GD-ROM drive with a printed side facing you. Return the lid to its original place, and fix it with 1 truss head screw. Be careful not to fasten it too tightly. Removing the GD-ROM disc Remove the 1 truss head screw that fixes the GD-ROM drive lid (DISC LID). And turn clockwise the lid to remove. Take out the GD-ROM disc and store it in the case. In this instance, be careful not to touch its grooves where the data is stored. Return the lid to its original place, and fix it with 1 truss head screw. Be careful not to fasten it too tightly. GD-ROM DISC TRUSS SCREW (1) PRINTED SIDE
62www.seuservice.com63www.seuservice.com 5080 5141505031 838-13616 AUDIOPOWERAMP2CH JSTVH4P TRANSFORMER 0V120V 0V17V0V17V � PC WHITE(U/P) 132PC 560-5407 PC JSTVL +12V GNDGNDGND +3.3V+5V GND +5V GND 400-5397 SWREGUFORJVS 600-6743-050 600-7141-050 JSTVL +3.3V PC 838-13683-91 3 2 1 30105050 120 VacInput [Extra] 5kpot SpeakerOutputs ToPIN8 ofJamma ToExtra YellowWire JAMMACONNECTIONSUSEDARE: �VIDEOOUT �SWITCHINPUTS �SWITCHGROUNDRETURNS �COINCOUNTEROUTPUT NOTE:THEREARETOBENO CONNECTIONSMADETOTHE JAMMAINTERFACEOTHERTHAN THEABOVEFOREMENTIONED. 1020304050 607080AB CDE TriforceKITUNIVERSAL WIRINGDIAGRAM (1/1) CN6 Phono plugs 7191 7292 10 30 5050 �� � �� 30�� ������������ 1VCC2VCC3NC41PSW651PSW761PSW87NC82PSW692PSW7102PSW811NC12NC13GND14GND JP1 �������������������������������OUTIN +12VGNDGNDGND+5VGND+5V+12V 30K30K10K10K50K50K50K50K 56p 3010105050 ��������������� ��� ��������� ��� ������������ ��� �������� ���������� TriforceFilterBD ConnectorPanelonsideofcage
Warranty Your new Sega Product is covered for a period of 90 days from the date of shipment. This certifies that the Printed Circuit Boards, Power Supplies and Monitor are to be free of defects in workman- ship or materials under normal operating conditions. This also certifies that all Interactive Control Assemblies are to be free from defects in workmanship and materials under normal operating con di- tions. No other product in this machine is hereby covered. Sellers sole liability in the event a warranted part described above fails shall be, at its option, to re- place or repair the defective part during the warranty period. For Warranty claims, contact your Sega Distributor. Should the Seller determine, by inspection that the product was caused by Accident, Misuse, Ne- glect, Alteration, Improper Repair, Installation or Testing, the warranty offered will be null and void. Under no circumstances is the Seller responsible for any loss of profits, loss of use, or other dam- ages. This shall be the exclusive written Warranty of the original purchaser expressed in lieu of all other warranties expressed or implied. Under no circumstance shall it extend beyond the period of time listed above.